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OpenTechnical

OT-2026-000041496

Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
af932b8025a80193ab2e9990a62a3a1da30f90c8b0db1146f27f06d9bc72e8a5

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041496, “Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041496.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041496" title: "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041496" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041496 Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041496 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041496 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041496 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041496", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15636, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "88213a23f7533b419367f4b6521a0c898f16fb30a5a8f0aa161fc5b9472f5bb6" }, { "bytes": 5776, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2f1b672e200940db481cf1b24396bf17f046564c9789b6e8a7badb4d5044ac2e" }, { "bytes": 5468, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "af932b8025a80193ab2e9990a62a3a1da30f90c8b0db1146f27f06d9bc72e8a5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041496/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041496", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e89f-7b2d-951a-4b0b34ae61f6" } 2zMXka90jkdvFv33gl/GXaXstCFHL7iLpoohp04ABU2Bf4WQL6lD5W2KU1tjV5qca6BCpUyIdQk4rycNJgmHDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2zMXka90jkdvFv33gl/GXaXstCFHL7iLpoohp04ABU2Bf4WQL6lD5W2KU1tjV5qca6BCpUyIdQk4rycNJgmHDA== {"files":[{"bytes":16564,"name":"index.html","sha256":"02d4b6712047e6f3bf9bf5063302eb58ae0aa518fa85f16ef1136d70c7d5cb0c"},{"bytes":6618,"name":"publication.md","sha256":"3938b89195c5086164a36c1a6abce47ee1d462c771661f3f53b83b3dbeb13cd6"},{"bytes":6338,"name":"publication.txt","sha256":"f494069e7a32659081a1b2ed373181d70af1e260adfab4ef35bb1a1367c1b751"},{"bytes":2725,"name":"manifest.json","sha256":"f47a0b1b63bb713b5d36b476abc0757f334f5d46ea3d821665e2c9a24937561a"},{"bytes":89,"name":"manifest.sig","sha256":"e11ea5477ce971d3a18bb5cee3d014af59a2ca1ee7805d74e0c9960d800be26b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3d97905c1e122c68620a84f036ecb7508c6e6fe75fe860c45047631afd7be73a"}],"publication_id":"OT-2026-000041497"} Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041497
OpenTechnical

OT-2026-000041497

Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
f494069e7a32659081a1b2ed373181d70af1e260adfab4ef35bb1a1367c1b751

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041497, “Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041497.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041497" title: "Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041497" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041497 Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041497 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041497 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041497 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041498

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
99be742235913e0a7987cae92c86d70db30c1383370c39b0764be6e6ed8fdc29

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041498, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041498.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041498" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041498" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041498 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041498 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041498 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041498 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041498", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1016 }, "figures": [], "files": [ { "bytes": 17687, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a721f2c3920cc2236ad9e36042233005d5c763f5696c52941cd95b9fd5e70873" }, { "bytes": 7427, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ca2e61291a4b2a985c381d6b8078d7c6734cf1ff1fc4e6c15d7cec65e4d49548" }, { "bytes": 7110, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "99be742235913e0a7987cae92c86d70db30c1383370c39b0764be6e6ed8fdc29" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041498/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041498", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7018-bd01-d33e58f2ff6b" } pmc029mOmHyIwI6K3PuSYPi3Ai/VEk9PrKfcMlHd+D6VU00MhP27RG7pjDwR5k5630lXyjzb/wIhwZJzTpLLBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pmc029mOmHyIwI6K3PuSYPi3Ai/VEk9PrKfcMlHd+D6VU00MhP27RG7pjDwR5k5630lXyjzb/wIhwZJzTpLLBA== {"files":[{"bytes":18107,"name":"index.html","sha256":"8f2708085bd9574de032689101c5de454ba81a61ccca96c6bb2b2e98eae4745a"},{"bytes":7761,"name":"publication.md","sha256":"3c0e85fd9851b38431b1e7a207f0c0a359bc0132ab6676370cb354b9f1436239"},{"bytes":7436,"name":"publication.txt","sha256":"c8c4d17d3e377f6b807717b4de31b3f62c383be3d5059a3aece1d302515e087c"},{"bytes":2850,"name":"manifest.json","sha256":"f4b1bea36c163a58e771fe5ebec96d557ef3122816032d40ae833e2bcd1bd373"},{"bytes":89,"name":"manifest.sig","sha256":"d3cd20e10b222c143474abdbdcef04db33bcaa5ccda6682c4fad17ce9192d6c2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1bec392d66f49106ac1572800f2694df46747ceacdc42e1297b0bd1ed370a0be"}],"publication_id":"OT-2026-000041499"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041499
OpenTechnical

OT-2026-000041499

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
c8c4d17d3e377f6b807717b4de31b3f62c383be3d5059a3aece1d302515e087c

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041499, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041499.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041499" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041499" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041499 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041499 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041499 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041499 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041500

Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
35e54a0b9eeb3bafd65c1424f0851ac6347255a538d367b603785aeb1e2cedd6

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041500, “Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041500.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041500" title: "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041500" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041500 Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041500 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041500 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041500 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041501

Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
779f7f3e14ecadbd18df8619896bec1f55df5fcc43b463adc9c3057fa20bada3

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041501, “Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041501.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041501" title: "Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041501" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041501 Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041501 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041501 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041501 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041501", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 852 }, "figures": [], "files": [ { "bytes": 16311, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a5e839a8de77b121b92c0cdac77c6a5b97b150a663be16eb6038033d08270acf" }, { "bytes": 6408, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7e21ac01a87a5a13637296aa813b68ec24874635d4c08fce916656935c7ff152" }, { "bytes": 6128, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "779f7f3e14ecadbd18df8619896bec1f55df5fcc43b463adc9c3057fa20bada3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041501/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041501", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-769a-a0aa-b2686b48c310" } TP+nGfyhb4A4zl8ZtgUJa5mlSdnMQkKtLK7VJ0LBYcZpCtCODygtLlP7kdKB7c7e8XV0lpuHnUf9QeN3QweABg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: TP+nGfyhb4A4zl8ZtgUJa5mlSdnMQkKtLK7VJ0LBYcZpCtCODygtLlP7kdKB7c7e8XV0lpuHnUf9QeN3QweABg== {"files":[{"bytes":17078,"name":"index.html","sha256":"63b7a503d452e4b38ac5b1b9d2a77fa4cc17f2a9318bf1f05920a2fdd174c7e0"},{"bytes":6885,"name":"publication.md","sha256":"703c70019ecdfc057619599570a562c91cd8367c0a91c82312687d4c1aab2192"},{"bytes":6571,"name":"publication.txt","sha256":"95eb41fb794681c0d74bbb5329bfc6b13ffef6af00d4812d83ac84d1d4c99367"},{"bytes":2761,"name":"manifest.json","sha256":"563acb514fffe65db63dce6c6a2d2c247706ae2fe0127dd0f640d79cf1f30e18"},{"bytes":89,"name":"manifest.sig","sha256":"c7d24ac10d11ce64566ed8b1598a25eac075f3ba5ff040af0a1fbd50335bea1c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8c6e2d93ea13bda024e7d6824062e04e0e072d88c5067aab1d036e96da1b4e82"}],"publication_id":"OT-2026-000041502"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041502
OpenTechnical

OT-2026-000041502

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
95eb41fb794681c0d74bbb5329bfc6b13ffef6af00d4812d83ac84d1d4c99367

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041502, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041502.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041502" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041502" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041502 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041502 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041502 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041502 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041502", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 930 }, "figures": [], "files": [ { "bytes": 17078, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "63b7a503d452e4b38ac5b1b9d2a77fa4cc17f2a9318bf1f05920a2fdd174c7e0" }, { "bytes": 6885, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "703c70019ecdfc057619599570a562c91cd8367c0a91c82312687d4c1aab2192" }, { "bytes": 6571, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "95eb41fb794681c0d74bbb5329bfc6b13ffef6af00d4812d83ac84d1d4c99367" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041502/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041502", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e89f-79f8-be9f-db44123dacd3" } 6Jx0qAkd2T1udRtou4PIkGih1xeEI8ewFvzdizB3KO5Vv3JX9oWK2YFMsMv+QKly/fBAPdJhXMKJ/QF7ivUcDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6Jx0qAkd2T1udRtou4PIkGih1xeEI8ewFvzdizB3KO5Vv3JX9oWK2YFMsMv+QKly/fBAPdJhXMKJ/QF7ivUcDA== {"files":[{"bytes":18922,"name":"index.html","sha256":"d99ece3f8c13be6928cf869d7947decb8e5821cf2d0d39b01e1d1511408b1cc6"},{"bytes":8462,"name":"publication.md","sha256":"b3188c2b7a0b6dacf4513e9dd85b9bad77cb391cc51d80fb4fc06b2208b1bd9a"},{"bytes":8131,"name":"publication.txt","sha256":"541dac9a343e274fa32bb46932bebd1682349b048132e6a4aaad21b95d93566f"},{"bytes":2862,"name":"manifest.json","sha256":"1c8555422f7a3b43e3641fc82e86f910969b47f8104ab89ec5232f7f53c1e405"},{"bytes":89,"name":"manifest.sig","sha256":"808a0a367b0762a05b0fb8d247081b116cf64e0416a893075c4a7338bd8a95fd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5b0e0a6e105a3be254f18d2d5af22a7747b338958a316be401143ba8b352c864"}],"publication_id":"OT-2026-000041503"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041503
OpenTechnical

OT-2026-000041503

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
541dac9a343e274fa32bb46932bebd1682349b048132e6a4aaad21b95d93566f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041503, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041503.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041503" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041503" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041503 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041503 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041503 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041503 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041503", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1178 }, "figures": [], "files": [ { "bytes": 18922, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d99ece3f8c13be6928cf869d7947decb8e5821cf2d0d39b01e1d1511408b1cc6" }, { "bytes": 8462, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b3188c2b7a0b6dacf4513e9dd85b9bad77cb391cc51d80fb4fc06b2208b1bd9a" }, { "bytes": 8131, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "541dac9a343e274fa32bb46932bebd1682349b048132e6a4aaad21b95d93566f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041503/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041503", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e89f-7932-a54e-2a2b633422fd" } 1tapxDDmEXNLfBxzGdx63k0sEUOUcAtIWsm9yV0LTcsnv2nVffFOPBIgiONSIn+l3ayyZybAgnyMoYL9/aoZAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1tapxDDmEXNLfBxzGdx63k0sEUOUcAtIWsm9yV0LTcsnv2nVffFOPBIgiONSIn+l3ayyZybAgnyMoYL9/aoZAg== {"files":[{"bytes":16191,"name":"index.html","sha256":"22cb11d426ca9ca1a13f2521294862e7291040296ba82327b259ee22dc079e8c"},{"bytes":6271,"name":"publication.md","sha256":"403d8fdcdbcb1eb384374ac644da19c36c3430b01742269d39bfb8f3bb9343ce"},{"bytes":5953,"name":"publication.txt","sha256":"34671d868b3bc58f9f7a5711351033e711439fdcca3e97319b625bbd33af2849"},{"bytes":2750,"name":"manifest.json","sha256":"59d8f8823e7d076fbcd6430f79f1ccceceeb7be80b9faf036a1d1cd711431ae8"},{"bytes":89,"name":"manifest.sig","sha256":"851292b4bf144f35d086810e8d61693b88ac213b2cc70d448a26c9f6917942a4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c477a57fb98ccee7c7275a34f29672b978383742826129a3f3ef2344d417c9f1"}],"publication_id":"OT-2026-000041504"} Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041504
OpenTechnical

OT-2026-000041504

Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
34671d868b3bc58f9f7a5711351033e711439fdcca3e97319b625bbd33af2849

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041504, “Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041504.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041504" title: "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041504" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041504 Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041504 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041504 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041504 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041504", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16191, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "22cb11d426ca9ca1a13f2521294862e7291040296ba82327b259ee22dc079e8c" }, { "bytes": 6271, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "403d8fdcdbcb1eb384374ac644da19c36c3430b01742269d39bfb8f3bb9343ce" }, { "bytes": 5953, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "34671d868b3bc58f9f7a5711351033e711439fdcca3e97319b625bbd33af2849" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041504/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041504", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-774a-ae0f-83be1b5cccd3" } GpB0x1cw5pRMfOcjUZYe3A5by+xurSYCjvt2U4lBmIKcqvtir7wYRbuQhbRlDb+3GCIuiK8pI6xe0JU1Yzn/Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GpB0x1cw5pRMfOcjUZYe3A5by+xurSYCjvt2U4lBmIKcqvtir7wYRbuQhbRlDb+3GCIuiK8pI6xe0JU1Yzn/Dg== {"files":[{"bytes":15762,"name":"index.html","sha256":"038f3c82b9bdcf1f61e14c95143e7893fca2920692f1556e3d5d5009adcd2886"},{"bytes":5926,"name":"publication.md","sha256":"9205d6ee44205e355044a1db2f03fe220160bd12a1ceb2527c5a80dc1b87ed23"},{"bytes":5649,"name":"publication.txt","sha256":"8e27d48e3e0749b8beb8078586ee137a12e2ed90f9cc34c37e122496e57b5c58"},{"bytes":2716,"name":"manifest.json","sha256":"c8f62e851ec0aab7c119eae95b57534c155b057df0f91977aa2f7520704d023c"},{"bytes":89,"name":"manifest.sig","sha256":"88a717b6c4c136211b78659d22fe2dda7542f91c17c00b4ff91e3091ce3a60fb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"882c830dd441b7dc6f2f2f2cf935a885ac94260df67857c6b36405127a5e4d6c"}],"publication_id":"OT-2026-000041505"} Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041505
OpenTechnical

OT-2026-000041505

Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
8e27d48e3e0749b8beb8078586ee137a12e2ed90f9cc34c37e122496e57b5c58

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041505, “Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041505.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041505" title: "Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041505" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041505 Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041505 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041505 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041505 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041506

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c05f7c6d38bbe3a18015a638b48ff5f2c6c841cd80a09f6921e1dada3a2110ac

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041506, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041506.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041506" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041506" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041506 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041506 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041506 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041506 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041507

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
73b081937a670a26c1d5523731d942b95967d02ac629f48764adbe1237d4e993

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041507, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041507.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041507" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041507" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041507 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041507 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041507 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041507 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041508

Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
a1e1da3103486177169eee77b7f54bb829872d52fc3e2f1de4b333675eb1596f

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041508, “Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041508.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041508" title: "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041508" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041508 Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041508 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041508 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041508 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041508", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15620, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c1e2e0fbdf9e1a7a58e3934db201ba2d89494a1436cca273427a9c28fde371a1" }, { "bytes": 5766, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3bdb1b909671c7fbf6ab6cf26b7b30f9a457f8e6b332ae6c6bece2341b27a63a" }, { "bytes": 5461, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a1e1da3103486177169eee77b7f54bb829872d52fc3e2f1de4b333675eb1596f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041508/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041508", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e89f-78b1-86e4-f94b81d71274" } gUOpaharI/UiBAtLhFtvKohsRJbgTBK3ZfrLvMxhK47Zdp6i4YPUrob2KAJkFJbV8tgm3pdmeb0fvgNQZiVFAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: gUOpaharI/UiBAtLhFtvKohsRJbgTBK3ZfrLvMxhK47Zdp6i4YPUrob2KAJkFJbV8tgm3pdmeb0fvgNQZiVFAQ== {"files":[{"bytes":16564,"name":"index.html","sha256":"69d91999558e79ee0602589866398e8e97d3872a4f6d92ccb65374899539abaf"},{"bytes":6618,"name":"publication.md","sha256":"8b20c028a5f810328f44a5315f6e8d6febf354400951ab8815f3a1d7295f754d"},{"bytes":6338,"name":"publication.txt","sha256":"bb3e9b0a24074c109a21672d9e58a90c5ac4aee4866b10bc90fd20ed4d5de918"},{"bytes":2725,"name":"manifest.json","sha256":"1efda2ad6f345e6f3900de2e40a16f2e972e5b3fd909ae8db6f683d618ae5d11"},{"bytes":89,"name":"manifest.sig","sha256":"10b6af618fb6f32a63d7ac4c5a760c7b32eb7d37850dbb18efbb75fdbf913f24"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1466b5cc27a611d5c134c5a6ee045f2808cdb8985cef42b40b80d9ecf6616ce2"}],"publication_id":"OT-2026-000041509"} Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041509
OpenTechnical

OT-2026-000041509

Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
bb3e9b0a24074c109a21672d9e58a90c5ac4aee4866b10bc90fd20ed4d5de918

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041509, “Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041509.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041509" title: "Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041509" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041509 Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041509 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041509 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041509 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041509", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 887 }, "figures": [], "files": [ { "bytes": 16564, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "69d91999558e79ee0602589866398e8e97d3872a4f6d92ccb65374899539abaf" }, { "bytes": 6618, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8b20c028a5f810328f44a5315f6e8d6febf354400951ab8815f3a1d7295f754d" }, { "bytes": 6338, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bb3e9b0a24074c109a21672d9e58a90c5ac4aee4866b10bc90fd20ed4d5de918" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041509/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041509", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7854-9339-acf54fc671c2" } +s8Rh4IN/q8aWC1JGF95T+YoYlv3M41nDUJjPJ1HU/4+j7YumL3pd30Ro7ULiMlvxNdz4FmbKt5IUmEOW/UsBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +s8Rh4IN/q8aWC1JGF95T+YoYlv3M41nDUJjPJ1HU/4+j7YumL3pd30Ro7ULiMlvxNdz4FmbKt5IUmEOW/UsBA== {"files":[{"bytes":17633,"name":"index.html","sha256":"141b4a5d870932ef4e8f00b48906eb97f6723d7bb4cff7228f81249890b3c605"},{"bytes":7373,"name":"publication.md","sha256":"3bcc33e9225e1c3bea78e022e7bac9edcbffef5c991207608d3a17eb945fc546"},{"bytes":7056,"name":"publication.txt","sha256":"c42eafba28114efd3efce640f0ce8fd2391d091f3ebccde84e8fd406be342c85"},{"bytes":2771,"name":"manifest.json","sha256":"dfa5a0613e67f827575c67b2f932ebfbc8bbb97bad91be5d1d07358d59d57c5b"},{"bytes":89,"name":"manifest.sig","sha256":"3dff08c9a9c85dbe3539f0113ff2d5de06b5deb8892fe7bbea47a2943dbe647b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c1f0ac08f83cd8dd1ac0b3aa768e688ddaa235a45e646b573e14fd7ad9211b98"}],"publication_id":"OT-2026-000041510"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041510
OpenTechnical

OT-2026-000041510

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c42eafba28114efd3efce640f0ce8fd2391d091f3ebccde84e8fd406be342c85

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041510, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041510.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041510" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041510" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041510 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041510 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041510 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041510 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041511

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
7adbea68e8bc69cc64e0fb8e751534ceac4b18ff46dd5bd6a8e37539a07bbf85

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041511, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041511.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041511" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041511" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041511 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041511 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041511 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041511 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041512

Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
66008e761a6d1cfef7e4bab314f7a7c0c864e10fd75e626441de86bf5c1b65de

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041512, “Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041512.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041512" title: "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041512" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041512 Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041512 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041512 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041512 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041512", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16428, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "af95e4c99db4a8dc68809a0422c3ff9d65d247121e6e50f1c1f7089bc6ebd03b" }, { "bytes": 6471, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "073345507ba1063b5503aae873fd589f1008f60b476effbc66cbf29c742495d1" }, { "bytes": 6156, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "66008e761a6d1cfef7e4bab314f7a7c0c864e10fd75e626441de86bf5c1b65de" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041512/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041512", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-76f8-8f31-e61455b68828" } v59BsvX2co35gkh3AJHF8udk+725wqCwHTav3jrYT+Kv+UBgQygBxjrm4sUbWX8nT0O4IZQsxV6gwphkGzJ3CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: v59BsvX2co35gkh3AJHF8udk+725wqCwHTav3jrYT+Kv+UBgQygBxjrm4sUbWX8nT0O4IZQsxV6gwphkGzJ3CQ== {"files":[{"bytes":16311,"name":"index.html","sha256":"e0d4ed26a5b7c0d45430c94f49c3eceaecdcf60d5ffa578308b5efe723941a9c"},{"bytes":6408,"name":"publication.md","sha256":"79434bfd48aa1142cbfe0d1d7c8195cc7d7541762f56329d4bdef80cb669af25"},{"bytes":6128,"name":"publication.txt","sha256":"febd25663aab46fbea12fa7dc772db9de6a7d4ad124c7a16e07b85475f229fe4"},{"bytes":2725,"name":"manifest.json","sha256":"125bd82d575c904284fc73ea1895f64d507ae0f71dfdeddb7c4fbdda9459e15d"},{"bytes":89,"name":"manifest.sig","sha256":"ed71893a2849f826038083550f58ee3be11d121710cf5f343d92e528eec182f0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"abb9e084ba2c7221747af324b1451be6930866d2730cd522d392cc22245b740b"}],"publication_id":"OT-2026-000041513"} Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041513
OpenTechnical

OT-2026-000041513

Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
febd25663aab46fbea12fa7dc772db9de6a7d4ad124c7a16e07b85475f229fe4

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041513, “Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041513.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041513" title: "Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041513" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041513 Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041513 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041513 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041513 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041513", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 852 }, "figures": [], "files": [ { "bytes": 16311, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e0d4ed26a5b7c0d45430c94f49c3eceaecdcf60d5ffa578308b5efe723941a9c" }, { "bytes": 6408, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "79434bfd48aa1142cbfe0d1d7c8195cc7d7541762f56329d4bdef80cb669af25" }, { "bytes": 6128, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "febd25663aab46fbea12fa7dc772db9de6a7d4ad124c7a16e07b85475f229fe4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041513/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041513", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7df9-8f8f-da7b630abdeb" } A3hRkh4czgY7ZQMhDT9bK2SpI6TSuNxxA2dtfMspLbvJSJphYXW6C0zZLwzDGuYnJ8cvN/WtLVEJaj0RzupHAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: A3hRkh4czgY7ZQMhDT9bK2SpI6TSuNxxA2dtfMspLbvJSJphYXW6C0zZLwzDGuYnJ8cvN/WtLVEJaj0RzupHAg== {"files":[{"bytes":16786,"name":"index.html","sha256":"03f9f9def41b157c7b4ee63e06c92db7f768d421fc0c585f54bf10520d692542"},{"bytes":6705,"name":"publication.md","sha256":"48efac4852dde3cdb4e329321a8b547571988ca85f5619c3d5d4b1bd765d8fcc"},{"bytes":6371,"name":"publication.txt","sha256":"1dd44ea1dbe0cc5d7e76e42b2401f8cd69fba4c8664454f99c036620e0d99a2d"},{"bytes":2813,"name":"manifest.json","sha256":"34099376bfd1a16bc2f4b8a24781399b2cf6878183c74aab16fd7341c23774d7"},{"bytes":89,"name":"manifest.sig","sha256":"968ec353ec7a69ead563957ff5dc434b5f9bc069aceebb8480c0fbbba42847d2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2f590598b4ed23413365560138ff7bbb485094434e6b554a73257f4f534011da"}],"publication_id":"OT-2026-000041514"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041514
OpenTechnical

OT-2026-000041514

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
1dd44ea1dbe0cc5d7e76e42b2401f8cd69fba4c8664454f99c036620e0d99a2d

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041514, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041514.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041514" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041514" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041514 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041514 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041514 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041514 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041514", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 894 }, "figures": [], "files": [ { "bytes": 16786, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "03f9f9def41b157c7b4ee63e06c92db7f768d421fc0c585f54bf10520d692542" }, { "bytes": 6705, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "48efac4852dde3cdb4e329321a8b547571988ca85f5619c3d5d4b1bd765d8fcc" }, { "bytes": 6371, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1dd44ea1dbe0cc5d7e76e42b2401f8cd69fba4c8664454f99c036620e0d99a2d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041514/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041514", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e89f-7482-8ecf-5142664557c4" } FIDFIGxRmoZfW6gECisQ/GrsEAKI26UYKBZqxnq6WjCscVe2mpQzFphqGrrZhInVMtqD/NUwMSAHfwaaaejbCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FIDFIGxRmoZfW6gECisQ/GrsEAKI26UYKBZqxnq6WjCscVe2mpQzFphqGrrZhInVMtqD/NUwMSAHfwaaaejbCw== {"files":[{"bytes":18926,"name":"index.html","sha256":"34d3bbd438ff3c578fc7b0f540dde5f6adc20e52e51c1b54bdd286ae46be2bdd"},{"bytes":8466,"name":"publication.md","sha256":"b84095654a63728b4df14570a3076664819af80cf9842d147ec930c95f852d8f"},{"bytes":8135,"name":"publication.txt","sha256":"88885ba975e3fdc326c75f0a9184b8626e80f58538805e27449e0e5364b6f0bb"},{"bytes":2862,"name":"manifest.json","sha256":"d9425e1e1f22a68fe18ee69427d95b466ac99de58d33f4ad0b6ea173f462224c"},{"bytes":89,"name":"manifest.sig","sha256":"e75fa882b6f9e7f9206bbfcc7feb1df1e6dbd10c6eb4d982b2851a56d24f35f8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c03cff21e4bb31800adf35413900e1e586e3f4bd42433793469466203a7ca2b9"}],"publication_id":"OT-2026-000041515"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041515
OpenTechnical

OT-2026-000041515

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
88885ba975e3fdc326c75f0a9184b8626e80f58538805e27449e0e5364b6f0bb

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041515, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041515.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041515" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041515" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041515 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041515 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041515 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041515 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041516

Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f4dd62b4db0a956db5edc6313b8c8c6e1d58760e51d849c14cca5c5783cea1fb

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041516, “Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041516.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041516" title: "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041516" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041516 Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041516 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041516 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041516 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041517

Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
7d5337ea4a11833f8844b833c26a18de730c9d02cd274b2ac34ccc36ba57a36b

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041517, “Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041517.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041517" title: "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041517" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041517 Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041517 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041517 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041517 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041517", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 781 }, "figures": [], "files": [ { "bytes": 15751, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "db8b26ef208e4b0850c42bfcbcc86aa5a4667269358ba29bc81d61f9460631f9" }, { "bytes": 5921, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "35f4da0b946319f36f972c087a38b379c76bd76c9488fb9b1cf38000c505da66" }, { "bytes": 5647, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7d5337ea4a11833f8844b833c26a18de730c9d02cd274b2ac34ccc36ba57a36b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041517/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041517", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e89f-7cc9-b35d-dcf65f3a6457" } NjDYesCJ7qMY4lFsxyHTrnb2zc+IV7IaqpTl40Sq3H9CdnjDLLj8YuqDDOwwfn8h4A+jwy1CCtxTPNtJlbaQDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NjDYesCJ7qMY4lFsxyHTrnb2zc+IV7IaqpTl40Sq3H9CdnjDLLj8YuqDDOwwfn8h4A+jwy1CCtxTPNtJlbaQDA== {"files":[{"bytes":17584,"name":"index.html","sha256":"c986ff5de63c8aef5353aadd16f584a099e53b235d24b1f50627840ed8fb7bb9"},{"bytes":7393,"name":"publication.md","sha256":"d524eb80b7be4de3ec88f1bb2ada3e752791bae456bb36ee25d8cee8edc800a7"},{"bytes":7056,"name":"publication.txt","sha256":"2eeacb40ad5aab60ced10c798537099da698b93372bec7a09ad2553508a15e0c"},{"bytes":2822,"name":"manifest.json","sha256":"a81a7a1485d763a0babba7828b4f905aaaae837286fb286fb934232f1ad39e08"},{"bytes":89,"name":"manifest.sig","sha256":"cc6860e08249f71a1c33573df737db85b52fd03a8cad2f42ecd93c46b5c8cc11"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cd79305162c6a52e46927266ea43444116a20be596371683278474ec58ab70ff"}],"publication_id":"OT-2026-000041518"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041518
OpenTechnical

OT-2026-000041518

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
2eeacb40ad5aab60ced10c798537099da698b93372bec7a09ad2553508a15e0c

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041518, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041518.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041518" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041518" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041518 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041518 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041518 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041518 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041518", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 28, "words": 999 }, "figures": [], "files": [ { "bytes": 17584, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c986ff5de63c8aef5353aadd16f584a099e53b235d24b1f50627840ed8fb7bb9" }, { "bytes": 7393, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d524eb80b7be4de3ec88f1bb2ada3e752791bae456bb36ee25d8cee8edc800a7" }, { "bytes": 7056, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2eeacb40ad5aab60ced10c798537099da698b93372bec7a09ad2553508a15e0c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041518/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041518", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7187-ad56-d30aa4536898" } T2du+qcJP6FivpmACxSXoH/NScNOYW7Cz3tO2lU6KK2pRvdkEphEszvNQbMjcT+vBVjDIoTNcSlGIdBKTQqbCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: T2du+qcJP6FivpmACxSXoH/NScNOYW7Cz3tO2lU6KK2pRvdkEphEszvNQbMjcT+vBVjDIoTNcSlGIdBKTQqbCg== {"files":[{"bytes":18673,"name":"index.html","sha256":"d5bc6114256be774bc1dece9e547aa5b12e2b1eba6d2120b9d13bdc4ff17e85e"},{"bytes":8256,"name":"publication.md","sha256":"4be813874c5cbb43a08513ee1b8cf369cdbcd6ec97c86000aed1a55a724ed809"},{"bytes":7925,"name":"publication.txt","sha256":"a2b7e21de3392cd4734b007548427f357995972ddcf2478fc99fc55dca0b34ab"},{"bytes":2862,"name":"manifest.json","sha256":"63f7e65cf4036d1c8a56c0a3214cd3f164debe7a11ef8100a8cd52464578b5c1"},{"bytes":89,"name":"manifest.sig","sha256":"96aaf324dbe3fe86c47b3a6a9dda80a7c40b76708a0da65250f36ba121780786"},{"bytes":227,"name":"manifest.sig.txt","sha256":"07016bf9deb0ff7cfa233c01a37064f32423173347f9a6ef44e6c4039f6ad2e9"}],"publication_id":"OT-2026-000041519"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041519
OpenTechnical

OT-2026-000041519

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
a2b7e21de3392cd4734b007548427f357995972ddcf2478fc99fc55dca0b34ab

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041519, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041519.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041519" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041519" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041519 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041519 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041519 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041519 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041519", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1143 }, "figures": [], "files": [ { "bytes": 18673, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d5bc6114256be774bc1dece9e547aa5b12e2b1eba6d2120b9d13bdc4ff17e85e" }, { "bytes": 8256, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4be813874c5cbb43a08513ee1b8cf369cdbcd6ec97c86000aed1a55a724ed809" }, { "bytes": 7925, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a2b7e21de3392cd4734b007548427f357995972ddcf2478fc99fc55dca0b34ab" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041519/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041519", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e89f-79b8-ba27-57283bd71fe7" } MLpeyD3jIwFr/XU7mOwpgZ/7bgdp7j5gHZpamD0PIIZV/U9oO3bos39MYE9BcDztVNUDRbOpWlUJZaVbEBjmDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MLpeyD3jIwFr/XU7mOwpgZ/7bgdp7j5gHZpamD0PIIZV/U9oO3bos39MYE9BcDztVNUDRbOpWlUJZaVbEBjmDQ== {"files":[{"bytes":15621,"name":"index.html","sha256":"44d8da249c37aa8d7c29b18249e060db8a4ebbce37ae6e198b2d1fa9e15fc460"},{"bytes":5767,"name":"publication.md","sha256":"3143511bf7df8dab152c25c443453139e6fe05a725cb63120f0bb810bb432e47"},{"bytes":5462,"name":"publication.txt","sha256":"58c99391bea121de9ce75e54a05873edecf8262450a0b3d8863902de09832b20"},{"bytes":2731,"name":"manifest.json","sha256":"ee3cd04965a4fc33b0d32d6fd6723770bf76b5877c689c054a83620c29de1c51"},{"bytes":89,"name":"manifest.sig","sha256":"ba8ed8c9718e320ee87bbcc680cead2fc9ac20dcc456b4005940c66b649a3d0f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9cbd74dfc2dbfd00addaee94d1bc1893b07156d6356d60ad620320a76cadbd45"}],"publication_id":"OT-2026-000041520"} Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041520
OpenTechnical

OT-2026-000041520

Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
58c99391bea121de9ce75e54a05873edecf8262450a0b3d8863902de09832b20

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041520, “Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041520.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041520" title: "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041520" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041520 Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041520 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041520 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041520 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041521

Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
d1253b950854825a8c6c5e2033c64899f14a189a882d7e1e8a04b826b41afb19

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041521, “Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041521.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041521" title: "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041521" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041521 Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041521 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041521 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041521 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041521", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 887 }, "figures": [], "files": [ { "bytes": 16553, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bf50e5c660d737be871c754a4c78936d6cc1a8f4252800544f039e076b2d1c97" }, { "bytes": 6613, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "621dbe11139cf8f2558af609b90721aba0f1ec6113621a4baae68a19942d925e" }, { "bytes": 6336, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d1253b950854825a8c6c5e2033c64899f14a189a882d7e1e8a04b826b41afb19" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041521/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041521", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7efc-89db-0d61be6cee80" } T4Mg9aj7hKw8PnyLvwolVxroCiwmeGotc9lubWQLPrKUg2mRine4ir/oeHr5Cn+nH/J5QSuMS+FcQfI7WbF1Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: T4Mg9aj7hKw8PnyLvwolVxroCiwmeGotc9lubWQLPrKUg2mRine4ir/oeHr5Cn+nH/J5QSuMS+FcQfI7WbF1Bg== {"files":[{"bytes":17335,"name":"index.html","sha256":"0d13ef7f692ef3e95904a987cad501e052cccdd0d46750d7ed471da94bb5c9a2"},{"bytes":7187,"name":"publication.md","sha256":"0f9f946db146d9c3714bddc6d4445c4ca899789bdc642a05f6e456fe47651b84"},{"bytes":6850,"name":"publication.txt","sha256":"fb7c8e04e8ef2a70ff911315d14bb2d568fde2eb5646b9437f8d369c044e43c9"},{"bytes":2822,"name":"manifest.json","sha256":"e5e94e3c1e798ced76ed1a58fdd04e4c517ab2f1b1c864a68ad446dd7a0406f3"},{"bytes":89,"name":"manifest.sig","sha256":"04bf974bf249af0e3879cb9d06fe336df95fe9aeeaf60fbe8a48798c78efdbc5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b168d678ddd4afee06d31a12d351af8f03ccc2aa770367714ceb87918a1bdbf4"}],"publication_id":"OT-2026-000041522"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041522
OpenTechnical

OT-2026-000041522

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
fb7c8e04e8ef2a70ff911315d14bb2d568fde2eb5646b9437f8d369c044e43c9

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041522, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041522.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041522" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041522" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041522 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041522 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041522 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041522 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041522", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 27, "words": 965 }, "figures": [], "files": [ { "bytes": 17335, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0d13ef7f692ef3e95904a987cad501e052cccdd0d46750d7ed471da94bb5c9a2" }, { "bytes": 7187, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0f9f946db146d9c3714bddc6d4445c4ca899789bdc642a05f6e456fe47651b84" }, { "bytes": 6850, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fb7c8e04e8ef2a70ff911315d14bb2d568fde2eb5646b9437f8d369c044e43c9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041522/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041522", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7347-ab80-0080565b540d" } 5S5vMOmZ4kfJyGuBCWTciO6XGuCWhM/ELqDwJSMnmSFgA9m7k3P5rojGjF7I8xENqLI58kUQczCx3nKq44VYCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5S5vMOmZ4kfJyGuBCWTciO6XGuCWhM/ELqDwJSMnmSFgA9m7k3P5rojGjF7I8xENqLI58kUQczCx3nKq44VYCg== {"files":[{"bytes":18300,"name":"index.html","sha256":"ad27c58242e19002b99d22759fdc553d11a374dcc5b3d8db02df07f4ede4a539"},{"bytes":7922,"name":"publication.md","sha256":"c0f2b0b2de15d821f0f89d4920db4e5ed14a5ffcc11d6c9ad735d424192fcc32"},{"bytes":7607,"name":"publication.txt","sha256":"5c8a3cca0eab0785b359c2260a6d04ab7cabec141f8ad5e085ff2d894f116a4e"},{"bytes":2829,"name":"manifest.json","sha256":"68420bdf016286372b6df935c75c711f3d3e30ffc38fb51c58aaff8e95b2eb79"},{"bytes":89,"name":"manifest.sig","sha256":"2980dc6962802548eb61bb291f13dfa0205c47d7af8b6abe1c70f8a79ebd2144"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0b33844fb5dc22820358f148e3a0854c36907f2061c7b2526bd8df0f500018ae"}],"publication_id":"OT-2026-000041523"} Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041523
OpenTechnical

OT-2026-000041523

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
5c8a3cca0eab0785b359c2260a6d04ab7cabec141f8ad5e085ff2d894f116a4e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041523, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041523.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041523" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041523" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041523 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041523 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041523 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041523 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041523", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1112 }, "figures": [], "files": [ { "bytes": 18300, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ad27c58242e19002b99d22759fdc553d11a374dcc5b3d8db02df07f4ede4a539" }, { "bytes": 7922, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c0f2b0b2de15d821f0f89d4920db4e5ed14a5ffcc11d6c9ad735d424192fcc32" }, { "bytes": 7607, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5c8a3cca0eab0785b359c2260a6d04ab7cabec141f8ad5e085ff2d894f116a4e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041523/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041523", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e89f-745d-b127-c25b84262d76" } tYzzDvSr1CEp1ytg44GwBFgodMN4uQ7BU0o/51yl+QWG51CJUHJy1aUc1zmzM7l3TJfBlfZC9emJSXu746q4DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tYzzDvSr1CEp1ytg44GwBFgodMN4uQ7BU0o/51yl+QWG51CJUHJy1aUc1zmzM7l3TJfBlfZC9emJSXu746q4DQ== {"files":[{"bytes":16429,"name":"index.html","sha256":"7e5743e4deec515fbecb7d69a5b6a04732210c3980764be5c7010e3229e577fc"},{"bytes":6472,"name":"publication.md","sha256":"4fa8752f8a3334c6367c29c162687ee19faaf6fa9cc4514ac84691aad1974de7"},{"bytes":6157,"name":"publication.txt","sha256":"dbd4ac6a513f1cd199636f067b0e41343402ad097a804808b4f885818b559e0e"},{"bytes":2747,"name":"manifest.json","sha256":"510fbe6523e36e7aed1a04acc60f175d2b46849da775663d1b60c31078fdc0d1"},{"bytes":89,"name":"manifest.sig","sha256":"550a76126a2c5aff12b51ee55270c5e2172e675fb6a87d177256d66efd0ecab3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"008413a8eefddb7e2f01a56d74b4389ae06f21b9a24e1d6a5921e2810aef096e"}],"publication_id":"OT-2026-000041524"} Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041524
OpenTechnical

OT-2026-000041524

Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
dbd4ac6a513f1cd199636f067b0e41343402ad097a804808b4f885818b559e0e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041524, “Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041524.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041524" title: "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041524" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041524 Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041524 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041524 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041524 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041524", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16429, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7e5743e4deec515fbecb7d69a5b6a04732210c3980764be5c7010e3229e577fc" }, { "bytes": 6472, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4fa8752f8a3334c6367c29c162687ee19faaf6fa9cc4514ac84691aad1974de7" }, { "bytes": 6157, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dbd4ac6a513f1cd199636f067b0e41343402ad097a804808b4f885818b559e0e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041524/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041524", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-78c1-b38f-51c60e2f9e57" } F+jNDs11McaoJPlKiUBVGy45+EAnMcErmIoDbfr2BzkhPoNd8+nYmL1QTaUhHzaCIdOobAatkzCveAqhhYF/Ag== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: F+jNDs11McaoJPlKiUBVGy45+EAnMcErmIoDbfr2BzkhPoNd8+nYmL1QTaUhHzaCIdOobAatkzCveAqhhYF/Ag== {"files":[{"bytes":16300,"name":"index.html","sha256":"0ceb83a21eab01c8967882f99b8d13faf2c9403ba58ed6839c1d8cbb010dcb83"},{"bytes":6403,"name":"publication.md","sha256":"b2ecf0310f581b17d10db311ad36e1d534e2ceaa24159f50949aca22c07a56ee"},{"bytes":6126,"name":"publication.txt","sha256":"fcb704e60cd5d90d8b13318b17d0fe370bb1894ed7a9f62eefdc87b3dba1deed"},{"bytes":2722,"name":"manifest.json","sha256":"4d5a117ba3d99f3ef45e0e31c9aef251a9e7f3738d1f6cecc8af29d7299a2ba6"},{"bytes":89,"name":"manifest.sig","sha256":"1ff8d70a3a9eda29ea65033dad4e3f4d74744c3d0512c3a41a11ad5418208064"},{"bytes":227,"name":"manifest.sig.txt","sha256":"50968b5ca11254f831f7893e05a9b68dba733c95fcd5d63bf7fd39e4775f6fc4"}],"publication_id":"OT-2026-000041525"} Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041525
OpenTechnical

OT-2026-000041525

Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
fcb704e60cd5d90d8b13318b17d0fe370bb1894ed7a9f62eefdc87b3dba1deed

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041525, “Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041525.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041525" title: "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041525" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041525 Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041525 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041525 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041525 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041526

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
bd987b13f2ab657596694cd50055183914be71b1fba43c3ffbbd9e936ae8c937

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041526, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041526.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041526" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041526" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041526 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041526 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041526 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041526 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041526", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 879 }, "figures": [], "files": [ { "bytes": 16732, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a3dae90f9e2f09358aa5280939a5da859c2b7d04cabec47cee7cb295bc42a220" }, { "bytes": 6651, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a4813f5f8619a0714d6893172b832f94a19e530284824f5a43d400af29f73eef" }, { "bytes": 6317, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bd987b13f2ab657596694cd50055183914be71b1fba43c3ffbbd9e936ae8c937" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041526/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041526", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e89f-72f7-a7f3-8856e2780857" } Oo6WBY7qWYFTjHs8Xir9Vy1DeVzjYYqSmvCa3izZTAZnvEv3CF3+EHruoQPVcMMaOezfuR2YKSe5w+AFv/PqDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Oo6WBY7qWYFTjHs8Xir9Vy1DeVzjYYqSmvCa3izZTAZnvEv3CF3+EHruoQPVcMMaOezfuR2YKSe5w+AFv/PqDQ== {"files":[{"bytes":19115,"name":"index.html","sha256":"d17d325a0edabeb65b0f26b381b3e6afcbc414fe496bdab58cb9d5abe0882d8a"},{"bytes":8623,"name":"publication.md","sha256":"5e13dc0e7a35058e51179063ada42fe0e9383e3e2fb74c426540f2a032aebac5"},{"bytes":8302,"name":"publication.txt","sha256":"3f250bb96397a181598f76798ad6e2fbf36f358de32eb53e64e3dbffd95e41ce"},{"bytes":2841,"name":"manifest.json","sha256":"9dde3c87dfadc96da9ead8a37b405214f1c3bb58086a6fe907110b618d8aca82"},{"bytes":89,"name":"manifest.sig","sha256":"8642560154d990b276838678440cf9b997528843a6880dfb81484dfd889bf941"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dd1821f2ec04e63c59c57f47691423e4c6abf046c45376db1cc6c8fb728d9edd"}],"publication_id":"OT-2026-000041527"} Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041527
OpenTechnical

OT-2026-000041527

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
3f250bb96397a181598f76798ad6e2fbf36f358de32eb53e64e3dbffd95e41ce

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041527, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041527.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041527" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041527" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041527 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041527 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041527 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041527 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041527", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1218 }, "figures": [], "files": [ { "bytes": 19115, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d17d325a0edabeb65b0f26b381b3e6afcbc414fe496bdab58cb9d5abe0882d8a" }, { "bytes": 8623, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5e13dc0e7a35058e51179063ada42fe0e9383e3e2fb74c426540f2a032aebac5" }, { "bytes": 8302, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3f250bb96397a181598f76798ad6e2fbf36f358de32eb53e64e3dbffd95e41ce" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041527/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041527", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e89f-7e68-94c3-0267c75f02b4" } lAjOjLH5K6Ne1Wg/gBIsssMtvOaRoVbXhIyYwCoUZRkojHkEU3mEcYrai1OTdKFx3XXhuRmvJtPvObVJ0u3KAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lAjOjLH5K6Ne1Wg/gBIsssMtvOaRoVbXhIyYwCoUZRkojHkEU3mEcYrai1OTdKFx3XXhuRmvJtPvObVJ0u3KAQ== {"files":[{"bytes":16176,"name":"index.html","sha256":"ab77651de727275bfe3537ab8051b75e271ef1abf1f7daf8de80cf568974b2cc"},{"bytes":6262,"name":"publication.md","sha256":"3c66ba878af612f54ac85a754b6b3dd2651b113e436f1a569ac3f477804d855f"},{"bytes":5947,"name":"publication.txt","sha256":"a3b08c38d0d407f892fd1d92133be56deb75b52fe2b447532b52b44c82b61409"},{"bytes":2747,"name":"manifest.json","sha256":"8094a0035a7b2822f71e64165566fadbfe515b0e3de7d511a74dfbf6bb6b0b94"},{"bytes":89,"name":"manifest.sig","sha256":"dc1f556af06e9c50460a1585fa8f604cb0e35ae76ef095d663c93e6986c1c217"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e2f2ea802cd7bb5239a74609471b5eabc67ae8a43dbc5a04189af8407dccfa75"}],"publication_id":"OT-2026-000041528"} Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041528
OpenTechnical

OT-2026-000041528

Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a3b08c38d0d407f892fd1d92133be56deb75b52fe2b447532b52b44c82b61409

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041528, “Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041528.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041528" title: "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041528" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041528 Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041528 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041528 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041528 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041528", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16176, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ab77651de727275bfe3537ab8051b75e271ef1abf1f7daf8de80cf568974b2cc" }, { "bytes": 6262, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3c66ba878af612f54ac85a754b6b3dd2651b113e436f1a569ac3f477804d855f" }, { "bytes": 5947, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a3b08c38d0d407f892fd1d92133be56deb75b52fe2b447532b52b44c82b61409" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041528/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041528", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7d54-bad9-d52cdd65561e" } aPDVjr/J1hk7qOQvAbb2EUkYilaqqZ5WWyLl3/7iS30W2j1c4APdb/8/Msk1a4SXxtOQ2ml8+yee7S+ylobVBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: aPDVjr/J1hk7qOQvAbb2EUkYilaqqZ5WWyLl3/7iS30W2j1c4APdb/8/Msk1a4SXxtOQ2ml8+yee7S+ylobVBw== {"files":[{"bytes":15751,"name":"index.html","sha256":"9813696354e3a2c0d351b07ea362057e20c3b7245212f67646847e7fb68edc6b"},{"bytes":5921,"name":"publication.md","sha256":"aa7004426f48ae55b80610d3514fab5362a30583c56d524a8a39234dfab47e40"},{"bytes":5647,"name":"publication.txt","sha256":"a80c0a4f27d8c7e062d222f9f0921becaa26b720edd695e1a82913252c85da2f"},{"bytes":2713,"name":"manifest.json","sha256":"27259b00069674a73a38d72bf47bb805e762d12f0b54eb7790092b8e25fd9841"},{"bytes":89,"name":"manifest.sig","sha256":"8f44746196ef629bc84dd3c9433562560d5171f012c8d825df40d0bf4af0e9bd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b79d823b1af1b5114b8d27c4b39e68441f31f4d6407b1f156f41968da00a499a"}],"publication_id":"OT-2026-000041529"} Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041529
OpenTechnical

OT-2026-000041529

Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
a80c0a4f27d8c7e062d222f9f0921becaa26b720edd695e1a82913252c85da2f

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041529, “Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041529.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041529" title: "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041529" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041529 Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041529 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041529 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041529 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041530

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
54a09a5432a6e13f825247a5bdcac50df165edc065963fbe36323dc565bddf66

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041530, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041530.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041530" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041530" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041530 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041530 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041530 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041530 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041531

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
78a1e7bf87147957ad98c64d2503976dc643cdcda070ec80260ad9e2b0664fcb

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041531, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041531.

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Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041531" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041531" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041531 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041531 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041531 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041531 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041532

Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
2b33a32b9f80f82f5dbe552c8433fe26da456eb684c0f1536cf553601f3bbc25

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041532, “Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041532.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041532" title: "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041532" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041532 Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041532 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041532 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041532 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041532", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15625, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "55f3bc60d4658273c2ac72caf475f59c4c6f8323be0167b6755f854685a07dda" }, { "bytes": 5771, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7d2cddabc0f2845cd23c7a33c5e332e52f245d070abac9c7c4b2573209cdcf27" }, { "bytes": 5466, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2b33a32b9f80f82f5dbe552c8433fe26da456eb684c0f1536cf553601f3bbc25" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041532/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041532", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e89f-7589-8dae-ab6e0fc9c9df" } Xc2xTozFgPOaGJPGfjLe6ewgcVYFP5fsqEku2vGQ6vtkeQ2RWFPmaNEMoczcB253G++yJRWBGp4r9noPVmoeCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Xc2xTozFgPOaGJPGfjLe6ewgcVYFP5fsqEku2vGQ6vtkeQ2RWFPmaNEMoczcB253G++yJRWBGp4r9noPVmoeCw== {"files":[{"bytes":16553,"name":"index.html","sha256":"f6153f3619dbac0d2cd8a0b5cae95d849d54b81fa03f2005f2548bf922186a08"},{"bytes":6613,"name":"publication.md","sha256":"56ef395437942e5977c83f1cdba4c0a5ad8ea6a8722099b31d37f86c7d91efab"},{"bytes":6336,"name":"publication.txt","sha256":"3211140a3457f583dc1d683244bca909c95c0434833ab268e1ec03dfec91c927"},{"bytes":2722,"name":"manifest.json","sha256":"c9cb044b5e1ffb2975b0a143f740f186c422f5a6c2488d7d6f5eb25b70e1874f"},{"bytes":89,"name":"manifest.sig","sha256":"d6fc5ac05c51406a1f6759b3585d9e15bb18635097be2bd675cc1b0016708bec"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7711f8588928796cd0f4b01482dacd53464ba77841a539dce6bb70215660e1fa"}],"publication_id":"OT-2026-000041533"} Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041533
OpenTechnical

OT-2026-000041533

Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
3211140a3457f583dc1d683244bca909c95c0434833ab268e1ec03dfec91c927

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041533, “Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041533.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041533" title: "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041533" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041533 Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041533 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041533 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041533 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041533", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 887 }, "figures": [], "files": [ { "bytes": 16553, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f6153f3619dbac0d2cd8a0b5cae95d849d54b81fa03f2005f2548bf922186a08" }, { "bytes": 6613, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "56ef395437942e5977c83f1cdba4c0a5ad8ea6a8722099b31d37f86c7d91efab" }, { "bytes": 6336, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3211140a3457f583dc1d683244bca909c95c0434833ab268e1ec03dfec91c927" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041533/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041533", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7d75-9317-3bddf3f9d2fc" } LAelgRg3tmpFQqMfZX6X799TIw+XYJ1lMcmxXjfuK7XCW3FmpU2avd9rd8LG7JYiX3J0+JN7Deu2lO9wridGDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LAelgRg3tmpFQqMfZX6X799TIw+XYJ1lMcmxXjfuK7XCW3FmpU2avd9rd8LG7JYiX3J0+JN7Deu2lO9wridGDg== {"files":[{"bytes":17281,"name":"index.html","sha256":"9b7fbb6ef957320cba062450d14d4eee77c4fb3b0d37e34c88958b5f5113af77"},{"bytes":7133,"name":"publication.md","sha256":"1897d127f762c4ddc9c6194f9cc6034934dc56a63ff10e62a3bf75ca2d63c44f"},{"bytes":6796,"name":"publication.txt","sha256":"9a9e10c42bc27a697cfd20aa5480a92f24ddef52306ea1699c9d2337bb40994c"},{"bytes":2822,"name":"manifest.json","sha256":"97385bf0a27edd395fead59fd66489de816055e3077313e063d3fc9795402235"},{"bytes":89,"name":"manifest.sig","sha256":"e7db61197f450c5ae08494909c21d360d247d2827e3bb27b5e9716d2c2a81c4f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"478634b6cd22aa0f88f4c0556d2b92a61131a8686ec7f1c1b68401bad1a53d20"}],"publication_id":"OT-2026-000041534"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041534
OpenTechnical

OT-2026-000041534

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
9a9e10c42bc27a697cfd20aa5480a92f24ddef52306ea1699c9d2337bb40994c

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041534, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041534.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041534" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041534" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041534 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041534 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041534 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041534 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041535

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
de74e366b94e44d12337c5b52504ed548667a418c58693b1b11aea557942111e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041535, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041535.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041535" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041535" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041535 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041535 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041535 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041535 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041535", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1097 }, "figures": [], "files": [ { "bytes": 18246, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3c03e45be03d46a6545973832d6f2f3819800e54d0d2be381dcfa00ea700b41a" }, { "bytes": 7868, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8d2c4f88c69278a65ff2f1fdf7c651287f710c2cd79d27bab65ee5dafbeabc7e" }, { "bytes": 7553, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "de74e366b94e44d12337c5b52504ed548667a418c58693b1b11aea557942111e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041535/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041535", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e89f-7407-93de-2041ee071e74" } P/nXfN3EJicswgprQ3Vi3nSqVDYJHg/isC4J2GAH6UKJFa05eumBXZMb0eKrfY47CupKbjUgnST7opm0EVRlDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: P/nXfN3EJicswgprQ3Vi3nSqVDYJHg/isC4J2GAH6UKJFa05eumBXZMb0eKrfY47CupKbjUgnST7opm0EVRlDg== {"files":[{"bytes":16433,"name":"index.html","sha256":"355b73604977615c6387d2dadb821277aefd3a19d7a117fbca5750d460727b3a"},{"bytes":6476,"name":"publication.md","sha256":"b5863bb92f4bde6d7d1f20cb089331fa5e2553caa356c2408a516977867a42d7"},{"bytes":6161,"name":"publication.txt","sha256":"4de33073d5991f566119ff77ab05f15a9ee15f3b6f2deee8ac24dc2b78366e5e"},{"bytes":2747,"name":"manifest.json","sha256":"9a4268da1f43cfc68e0c9927c2cda8726403111755cb14c01a263061a7c10a28"},{"bytes":89,"name":"manifest.sig","sha256":"350efc8866c25671f6ef24bebf8bc448b49fa19d3983d9a487525d6e24d7dd0d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3a5c032e2efa3564b8a2e7716698c0dd9c156895e6d5dd2ad03b70139fd5bcaa"}],"publication_id":"OT-2026-000041536"} Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041536
OpenTechnical

OT-2026-000041536

Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4de33073d5991f566119ff77ab05f15a9ee15f3b6f2deee8ac24dc2b78366e5e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041536, “Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041536.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041536" title: "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041536" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041536 Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041536 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041536 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041536 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041536", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16433, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "355b73604977615c6387d2dadb821277aefd3a19d7a117fbca5750d460727b3a" }, { "bytes": 6476, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b5863bb92f4bde6d7d1f20cb089331fa5e2553caa356c2408a516977867a42d7" }, { "bytes": 6161, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4de33073d5991f566119ff77ab05f15a9ee15f3b6f2deee8ac24dc2b78366e5e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041536/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041536", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-76a3-8499-f6efd8541bb0" } f0hdIdKRgy9mh9EVzlzHZrHIYFDVr9EFuh3dhHi/AhQwUZwEug7+VDjTDizrtH7qEDNKotA+P6nBnFaLs5UnBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: f0hdIdKRgy9mh9EVzlzHZrHIYFDVr9EFuh3dhHi/AhQwUZwEug7+VDjTDizrtH7qEDNKotA+P6nBnFaLs5UnBw== {"files":[{"bytes":16300,"name":"index.html","sha256":"a047211d2caf02cbc178fd1e534f6ed2dd4cb7943b8061e3654e67f1ca5c1536"},{"bytes":6403,"name":"publication.md","sha256":"03290b9d7517615bb3637568e2c5a9ca008317f3af4fe704438174b71eaf1ae8"},{"bytes":6126,"name":"publication.txt","sha256":"fb10653e40803c4ed2acf91aaa308ce32cfead6f6c944c6c75fc3d447cfc01fb"},{"bytes":2722,"name":"manifest.json","sha256":"697da1c604a888a99bec263e6d93be76cbfa73074bccbbba927270b2110b43bd"},{"bytes":89,"name":"manifest.sig","sha256":"4b03b9ca256f1af2acb683e3b01a78deaafc1d0e74dd9267f856e4c00477d238"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d5b56921b5deee0833fdb41b754f9879659f5e12ad350a2aa22885ee159605b1"}],"publication_id":"OT-2026-000041537"} Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041537
OpenTechnical

OT-2026-000041537

Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
fb10653e40803c4ed2acf91aaa308ce32cfead6f6c944c6c75fc3d447cfc01fb

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041537, “Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041537.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041537" title: "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041537" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041537 Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041537 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041537 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041537 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041537", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 852 }, "figures": [], "files": [ { "bytes": 16300, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a047211d2caf02cbc178fd1e534f6ed2dd4cb7943b8061e3654e67f1ca5c1536" }, { "bytes": 6403, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "03290b9d7517615bb3637568e2c5a9ca008317f3af4fe704438174b71eaf1ae8" }, { "bytes": 6126, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fb10653e40803c4ed2acf91aaa308ce32cfead6f6c944c6c75fc3d447cfc01fb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041537/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041537", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7b97-86d3-b88c1a1f7ba2" } wtZEazje4r7IwSc5e7fZZ8M10j+nNfRsDFaOplH+zxQg0C/CLty9NORugdk4EMiR7Z2F9CtmNcsu+T8HrO+ABg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wtZEazje4r7IwSc5e7fZZ8M10j+nNfRsDFaOplH+zxQg0C/CLty9NORugdk4EMiR7Z2F9CtmNcsu+T8HrO+ABg== {"files":[{"bytes":16994,"name":"index.html","sha256":"7528c4ac25469a5f50f6199671926e5f0c3339702f20838bc2602810fd725a29"},{"bytes":6827,"name":"publication.md","sha256":"6c6d97bd4631c2cc089d89ed6d7f92bce8d7847740302fccd1e1012f1bec2f60"},{"bytes":6520,"name":"publication.txt","sha256":"4ba7fa307aaa137da8eececd715055159e83193a2f4efa1efa6637c8274fb6c9"},{"bytes":2762,"name":"manifest.json","sha256":"5cbb007698d43f8cc87c08c6a7181d85c05d359e3d058b7e50654dd942d0ad21"},{"bytes":89,"name":"manifest.sig","sha256":"6cd45612f1c14e2250cfeb51c3ff397abdd68e1c2dae39c11cb07141d962f505"},{"bytes":227,"name":"manifest.sig.txt","sha256":"de803cfc613ca8c291106a2ea6f0362f7e7f06620e2c605f3c28cab00eed9598"}],"publication_id":"OT-2026-000041538"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041538
OpenTechnical

OT-2026-000041538

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
4ba7fa307aaa137da8eececd715055159e83193a2f4efa1efa6637c8274fb6c9

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041538, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041538.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041538" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041538" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041538 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041538 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041538 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041538 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041538", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 927 }, "figures": [], "files": [ { "bytes": 16994, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7528c4ac25469a5f50f6199671926e5f0c3339702f20838bc2602810fd725a29" }, { "bytes": 6827, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6c6d97bd4631c2cc089d89ed6d7f92bce8d7847740302fccd1e1012f1bec2f60" }, { "bytes": 6520, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4ba7fa307aaa137da8eececd715055159e83193a2f4efa1efa6637c8274fb6c9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041538/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041538", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e89f-7099-8996-8f69e09b6e07" } N5EFIG0i+uZYh0CRgeK+R1lWiQKmwCBAQHPSNOuQpaKzOw1VttTCDRsxrpDTbrRxnGKRqwLd11YplwW1n62cCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: N5EFIG0i+uZYh0CRgeK+R1lWiQKmwCBAQHPSNOuQpaKzOw1VttTCDRsxrpDTbrRxnGKRqwLd11YplwW1n62cCg== {"files":[{"bytes":19061,"name":"index.html","sha256":"4793bf37a82d8df9fd57e9c0368fdb33ff53c81ebfc71d09e350300734ce028a"},{"bytes":8569,"name":"publication.md","sha256":"0e56681cb0cb070f75815c05308f522b4ea10ff32994857d923e9235082ccee0"},{"bytes":8248,"name":"publication.txt","sha256":"6d584b6c0637a527460a6e4f55516c378447c714e34c93aa40f7d4cc620b5bc8"},{"bytes":2841,"name":"manifest.json","sha256":"eda86b5d41b0bc1b9b488c2bb15e2d9a28bbee3c5cce6eb48d70e3a55ea51657"},{"bytes":89,"name":"manifest.sig","sha256":"3d1829ad4cbb42c03d2b6e68e7536499daa7afb06d1df4a0f2c9daf5562c71a7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e444b32282fa6dafa10981f9d6d0a318a9a1259534228336c3d5b0eac486008c"}],"publication_id":"OT-2026-000041539"} Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041539
OpenTechnical

OT-2026-000041539

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
6d584b6c0637a527460a6e4f55516c378447c714e34c93aa40f7d4cc620b5bc8

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041539, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041539.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041539" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041539" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041539 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041539 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041539 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041539 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041539", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1203 }, "figures": [], "files": [ { "bytes": 19061, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4793bf37a82d8df9fd57e9c0368fdb33ff53c81ebfc71d09e350300734ce028a" }, { "bytes": 8569, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0e56681cb0cb070f75815c05308f522b4ea10ff32994857d923e9235082ccee0" }, { "bytes": 8248, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6d584b6c0637a527460a6e4f55516c378447c714e34c93aa40f7d4cc620b5bc8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041539/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041539", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e89f-7a4c-aa09-cf1cf3354798" } /oE6dj9bgdmcMk1JAjPUtlKvDNHenskDIqBWpEFZ+UIYhpPkVdIszjdqwZF0xamZQp8sBH+5BhZU37U0uZkCCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /oE6dj9bgdmcMk1JAjPUtlKvDNHenskDIqBWpEFZ+UIYhpPkVdIszjdqwZF0xamZQp8sBH+5BhZU37U0uZkCCA== {"files":[{"bytes":16180,"name":"index.html","sha256":"71c4d6c8eff64ef1d0748ce79667b0b462ea3ffc8dc8396c98d49ceca9bc8f6f"},{"bytes":6266,"name":"publication.md","sha256":"c69b2d2d705a2119ed698a1d8ea637b56592d4a56e0b231d889fd46f7b096871"},{"bytes":5951,"name":"publication.txt","sha256":"27f80a6821c2662d34eeef1df0649802280d0813d8aaeb89c156309711f842c6"},{"bytes":2747,"name":"manifest.json","sha256":"147fb8cc1b72c74d0db8b623d56e3993c40293f6da5ec8e6b89b774a050df77f"},{"bytes":89,"name":"manifest.sig","sha256":"41369b79788ed0b1511128539832cdff60bdb26fdabb9f3adaaffed553ce3f09"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e0ae84d440bc7ca4af44d31bd10b4410c9ab653f61edce7ff13c5f10fb57caec"}],"publication_id":"OT-2026-000041540"} Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041540
OpenTechnical

OT-2026-000041540

Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
27f80a6821c2662d34eeef1df0649802280d0813d8aaeb89c156309711f842c6

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041540, “Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041540.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041540" title: "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041540" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041540 Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041540 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041540 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041540 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041540", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16180, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "71c4d6c8eff64ef1d0748ce79667b0b462ea3ffc8dc8396c98d49ceca9bc8f6f" }, { "bytes": 6266, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c69b2d2d705a2119ed698a1d8ea637b56592d4a56e0b231d889fd46f7b096871" }, { "bytes": 5951, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "27f80a6821c2662d34eeef1df0649802280d0813d8aaeb89c156309711f842c6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041540/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041540", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7a0f-a6b1-117c2bf133cb" } ztMkCqBU7jHOsMLmsN8zHvRYyxBGnlnIbjebvtKj7J6K5IZB06nFvX0rrWkrjFLMI6NbMI+mNTomJAeuf0l2BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ztMkCqBU7jHOsMLmsN8zHvRYyxBGnlnIbjebvtKj7J6K5IZB06nFvX0rrWkrjFLMI6NbMI+mNTomJAeuf0l2BQ== {"files":[{"bytes":15763,"name":"index.html","sha256":"6110137bff473d6249ad9f5a7fa873372065227e918d1a55c9a843148515ee0c"},{"bytes":5929,"name":"publication.md","sha256":"0c93d04e734246341e6cc22cdfa9e37e403c95538a211ca0c873b6a469b1abf6"},{"bytes":5653,"name":"publication.txt","sha256":"3e36576198b3b40621d7ab921f65c39bdd040f79c0f25729d5b8acf1177bd0b6"},{"bytes":2715,"name":"manifest.json","sha256":"f1afdc9b2308adf238b4d2d236d1f524b1629d86b52dae0cbb3fc78da39b806c"},{"bytes":89,"name":"manifest.sig","sha256":"0ec347bd4111d8a179917263c167863ca65796d20f098b16a71284a286105c34"},{"bytes":227,"name":"manifest.sig.txt","sha256":"99c82731ded149f2faaee74baadd8a2991d16070fe6c419a0b85b9cf12e464ae"}],"publication_id":"OT-2026-000041541"} Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041541
OpenTechnical

OT-2026-000041541

Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
3e36576198b3b40621d7ab921f65c39bdd040f79c0f25729d5b8acf1177bd0b6

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041541, “Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041541.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041541" title: "Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041541" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041541 Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041541 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041541 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041541 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041541", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 781 }, "figures": [], "files": [ { "bytes": 15763, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6110137bff473d6249ad9f5a7fa873372065227e918d1a55c9a843148515ee0c" }, { "bytes": 5929, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0c93d04e734246341e6cc22cdfa9e37e403c95538a211ca0c873b6a469b1abf6" }, { "bytes": 5653, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3e36576198b3b40621d7ab921f65c39bdd040f79c0f25729d5b8acf1177bd0b6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041541/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041541", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e89f-7344-be5c-6270004f151c" } n5pXyWNOSVRWnt2B7jn7mS9qo6t8RaQQtmj9PI4PukPZG+KZfttL06wF/ipiCc0rTe6phkyAAt+wzmiz0J3hCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: n5pXyWNOSVRWnt2B7jn7mS9qo6t8RaQQtmj9PI4PukPZG+KZfttL06wF/ipiCc0rTe6phkyAAt+wzmiz0J3hCA== {"files":[{"bytes":17798,"name":"index.html","sha256":"2c05db983cd0e17511bc81e2c4f6102a102894b472c892b44d01a47557203815"},{"bytes":7521,"name":"publication.md","sha256":"021a31be2733972d593110abd8a307f47e8bf61e0ddadc552bb1c9062f580484"},{"bytes":7211,"name":"publication.txt","sha256":"3bc4050c4a354c88f8ad6d0011d73acca729785dc0a029d2e12c8a82bf4ec095"},{"bytes":2772,"name":"manifest.json","sha256":"341d934cd297f2464957d7f8ba9ccd6ea5f20781d73cecb9de0e8a062d5eee78"},{"bytes":89,"name":"manifest.sig","sha256":"6481dc2dab97a0f299a5a8371504f386216e94d9439e9f6080470672c65e25ce"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3179b117a197d99ebec60bed5de51052a64e9a1c0fe4c7d4258dc27ef1a0259d"}],"publication_id":"OT-2026-000041542"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041542
OpenTechnical

OT-2026-000041542

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3bc4050c4a354c88f8ad6d0011d73acca729785dc0a029d2e12c8a82bf4ec095

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041542, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041542.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041542" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041542" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041542 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041542 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041542 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041542 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041542", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1032 }, "figures": [], "files": [ { "bytes": 17798, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2c05db983cd0e17511bc81e2c4f6102a102894b472c892b44d01a47557203815" }, { "bytes": 7521, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "021a31be2733972d593110abd8a307f47e8bf61e0ddadc552bb1c9062f580484" }, { "bytes": 7211, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3bc4050c4a354c88f8ad6d0011d73acca729785dc0a029d2e12c8a82bf4ec095" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041542/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041542", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-79c8-999e-8955fac18f71" } B8IZm1EH+c0Wl6XH4tLQ6LlPDuoWpthBD3bDp4uRqDsx0bEruPFecRsFLdu+T+3SjZanMlCiiCi3wnnUlEiZDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: B8IZm1EH+c0Wl6XH4tLQ6LlPDuoWpthBD3bDp4uRqDsx0bEruPFecRsFLdu+T+3SjZanMlCiiCi3wnnUlEiZDw== {"files":[{"bytes":18808,"name":"index.html","sha256":"9fe617de44fc0462af4055d4c537116dec3f19be58cbc696877febda1acaaefc"},{"bytes":8359,"name":"publication.md","sha256":"7e0b2d3d57dee129e9bad66f8320dc40a255b9d811844c182b7555164a513100"},{"bytes":8038,"name":"publication.txt","sha256":"ab35dca9f7544ae68ea6eb3c3ccb228e85bf35bc2c144aa1c0b91230d11de0ee"},{"bytes":2841,"name":"manifest.json","sha256":"08b20ef27451f737892d587978f2bd7684e24b684ee4be6a51667e5a9bfcc1f1"},{"bytes":89,"name":"manifest.sig","sha256":"23a8057f31ee72b22cf560fbc76c39f0b98c29a1bb6fe69830400dc7f1b7b27c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0a6b87a1303c1d8bfbece790e16591f374e7898d48e1d721d524dcc067b65ed5"}],"publication_id":"OT-2026-000041543"} Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041543
OpenTechnical

OT-2026-000041543

Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
ab35dca9f7544ae68ea6eb3c3ccb228e85bf35bc2c144aa1c0b91230d11de0ee

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041543, “Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041543.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041543" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041543" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041543 Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041543 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041543 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041543 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041543", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1168 }, "figures": [], "files": [ { "bytes": 18808, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9fe617de44fc0462af4055d4c537116dec3f19be58cbc696877febda1acaaefc" }, { "bytes": 8359, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7e0b2d3d57dee129e9bad66f8320dc40a255b9d811844c182b7555164a513100" }, { "bytes": 8038, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ab35dca9f7544ae68ea6eb3c3ccb228e85bf35bc2c144aa1c0b91230d11de0ee" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041543/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041543", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e89f-7885-8f32-b725498a0077" } vGulmZkVvLhD/nEDpHCEOjhCgpAzn1Hps2QmnP9zJfGlKJWMdfqPRwkARtPSQFKsbaARKqbil43sEtqQu6gLCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vGulmZkVvLhD/nEDpHCEOjhCgpAzn1Hps2QmnP9zJfGlKJWMdfqPRwkARtPSQFKsbaARKqbil43sEtqQu6gLCQ== {"files":[{"bytes":15632,"name":"index.html","sha256":"c4c16b6748880582746316957a7b823d8f4929a260c789ba01f32b7a024e819f"},{"bytes":5774,"name":"publication.md","sha256":"8442df0416f7578ceae73c6e5084035cbc59ccba0528ed1358e43dc3a90e45be"},{"bytes":5467,"name":"publication.txt","sha256":"b16d05a53a1131e21c8e7fd832dc008e5dab6707505862c0db7ca45869735745"},{"bytes":2733,"name":"manifest.json","sha256":"9ebda2cc665bea5d54b1a22885a6aaedbe14c8bb7416a40ec25af2053253456b"},{"bytes":89,"name":"manifest.sig","sha256":"b24fcca8b9a6fca26caaec8df0fd2e9070503aee3b80ed258ff58ab204ce3b50"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f6d272adb0db96c5e12b9c2c89c838a55e2e8c3aa4d020c9c5a5301a7f5600ca"}],"publication_id":"OT-2026-000041544"} Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041544
OpenTechnical

OT-2026-000041544

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b16d05a53a1131e21c8e7fd832dc008e5dab6707505862c0db7ca45869735745

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041544, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041544.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041544" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041544" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041544 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041544 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041544 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041544 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041545

Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
782c469172d231cc014f878d8f969db5ba7fc4ab5279ddac1aa36ccbb894a5b3

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041545, “Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041545.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041545" title: "Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041545" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041545 Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041545 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041545 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041545 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041545", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 887 }, "figures": [], "files": [ { "bytes": 16565, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0e8ae9ead9c10b6f08a67a46fe324e19af730eb9266322d386a8b04831d79e36" }, { "bytes": 6621, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f8e62972b0caff72e2a6cf8eb5297d85c0f601c600b53a1ba2e6a65e4212d637" }, { "bytes": 6342, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "782c469172d231cc014f878d8f969db5ba7fc4ab5279ddac1aa36ccbb894a5b3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041545/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041545", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7e63-bb19-d49d9c13aa92" } +30OLCWOVY987caKSO1+jhQQ+otuz6a8MlvBnmR4m9627NdsLTXTYXx6P6mKqKnq2n/TNGlOXGNkVCqBGiymBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +30OLCWOVY987caKSO1+jhQQ+otuz6a8MlvBnmR4m9627NdsLTXTYXx6P6mKqKnq2n/TNGlOXGNkVCqBGiymBg== {"files":[{"bytes":17549,"name":"index.html","sha256":"d17fd044ca3de29c0e694f5e799a423e581237e3ea7de5ac87b9879f0a350399"},{"bytes":7315,"name":"publication.md","sha256":"781983884fa850b4a15056a847808e947d34d6d388815408a0bf3587f95c4012"},{"bytes":7005,"name":"publication.txt","sha256":"d1382cd2fc5f7ca55ec54ba086b79499962ac794b47ae0b1dd13d018eae68089"},{"bytes":2771,"name":"manifest.json","sha256":"6cb1acaf2e9e3b265d88693e9cb8b94c233c9c87bd7b8ab830fea4aae7504f9f"},{"bytes":89,"name":"manifest.sig","sha256":"f0c74daa2ad790ee9425c08151f44da0efb0c79fe7649f56ad4655f3497075fd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b427875012bb8c46469f1401cc8b7fabfe9462fc66ee9bcba119e54522eb0502"}],"publication_id":"OT-2026-000041546"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041546
OpenTechnical

OT-2026-000041546

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d1382cd2fc5f7ca55ec54ba086b79499962ac794b47ae0b1dd13d018eae68089

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041546, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041546.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041546" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041546" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041546 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041546 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041546 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041546 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041546", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 998 }, "figures": [], "files": [ { "bytes": 17549, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d17fd044ca3de29c0e694f5e799a423e581237e3ea7de5ac87b9879f0a350399" }, { "bytes": 7315, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "781983884fa850b4a15056a847808e947d34d6d388815408a0bf3587f95c4012" }, { "bytes": 7005, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d1382cd2fc5f7ca55ec54ba086b79499962ac794b47ae0b1dd13d018eae68089" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041546/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041546", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7a2c-b9cd-dec0140272b6" } AZhAX8tCS1U4DaJV6RUtZqZD5r/8TPGLcVeXOz9u/3JYd75nUAQ96Q/AxUWdEPtZvroeoE2/hqjignWAEqjpAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: AZhAX8tCS1U4DaJV6RUtZqZD5r/8TPGLcVeXOz9u/3JYd75nUAQ96Q/AxUWdEPtZvroeoE2/hqjignWAEqjpAw== {"files":[{"bytes":18000,"name":"index.html","sha256":"524183d680d7bdc7c8deddfca7bc4cbdd68f6d91f41aa0be4da51cbb334ae407"},{"bytes":7670,"name":"publication.md","sha256":"9db582cced603d372c836829dbe15ac32616057ce5feb044e7e83f8a1ecc31b6"},{"bytes":7353,"name":"publication.txt","sha256":"edbfb5a3ef778a439e4d60b31259ae483c91e5b09a03af6eb9c05e318d2da6fb"},{"bytes":2842,"name":"manifest.json","sha256":"f64c6465f4d690b7bf9225b0d45d11359244fa9c5ac6d668bf1ef14e610072e2"},{"bytes":89,"name":"manifest.sig","sha256":"e021abdc2fe71e52b38677b570a3df46408169d9370eca25387c1bbd576cbfda"},{"bytes":227,"name":"manifest.sig.txt","sha256":"930ce3f05798940d4c3571eba1f3d02d7ef9165657ded89db8513cb48faa36bc"}],"publication_id":"OT-2026-000041547"} Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041547
OpenTechnical

OT-2026-000041547

Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
edbfb5a3ef778a439e4d60b31259ae483c91e5b09a03af6eb9c05e318d2da6fb

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041547, “Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041547.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041547" title: "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041547" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041547 Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041547 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041547 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041547 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041547", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1060 }, "figures": [], "files": [ { "bytes": 18000, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "524183d680d7bdc7c8deddfca7bc4cbdd68f6d91f41aa0be4da51cbb334ae407" }, { "bytes": 7670, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9db582cced603d372c836829dbe15ac32616057ce5feb044e7e83f8a1ecc31b6" }, { "bytes": 7353, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "edbfb5a3ef778a439e4d60b31259ae483c91e5b09a03af6eb9c05e318d2da6fb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041547/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041547", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e89f-791a-9fbc-7baa7924c823" } Jum1Wb7t7eu4mcAkoekzgyRHw+lml/eW37iCOMtaYaa98U7LCP3R/3dmoBK8f60ClTpaubAcMq/ZFKXbS/MWCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Jum1Wb7t7eu4mcAkoekzgyRHw+lml/eW37iCOMtaYaa98U7LCP3R/3dmoBK8f60ClTpaubAcMq/ZFKXbS/MWCA== {"files":[{"bytes":16440,"name":"index.html","sha256":"3e608d162812ad5be1bd4bc6979bb619c6748178441487c10b25ae77ebcb148b"},{"bytes":6479,"name":"publication.md","sha256":"8cc0b48ed920e641e1b8cd6b276a5bb6516d8cd175fd0d0e8a2125460fd30361"},{"bytes":6162,"name":"publication.txt","sha256":"9cf9216692ed2da9b12d0728133c3a68031264c559f1fe7878a350fcdbdff1e0"},{"bytes":2749,"name":"manifest.json","sha256":"81966f5c9d77270e8e775a145fc71f65298372c316d2c81eb0a632ce9eb954d5"},{"bytes":89,"name":"manifest.sig","sha256":"0c0d74efe5842f518daa3c70ae158986bc122b3c061034aa589ccc8cba59a74e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b94ad9b81f62be09fc590a66a6f878f79296c3b5e4332055c866ebdd6092c549"}],"publication_id":"OT-2026-000041548"} Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041548
OpenTechnical

OT-2026-000041548

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
9cf9216692ed2da9b12d0728133c3a68031264c559f1fe7878a350fcdbdff1e0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041548, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041548.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041548" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041548" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041548 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041548 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041548 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041548 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041549

Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
2f5bae7d3acbb98a836030403d3cbe2874bcdb553f538cbee9af686695a75178

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041549, “Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041549.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041549" title: "Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041549" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041549 Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041549 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041549 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041549 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041550

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
6cdff56c0af2193a70b369b093510f04f01704e8825f80030f22bf9854899845

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041550, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041550.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041550" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041550" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041550 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041550 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041550 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041550 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041550", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 912 }, "figures": [], "files": [ { "bytes": 16940, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "97ce4f22a48f48c0b3c37e8ef16910b5924368cae26e97fcfb611b7f3ca79f15" }, { "bytes": 6773, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4161835793c5ff974a9553057c5cf297cf9c6fe8f21cd2341f582507ff99d07c" }, { "bytes": 6466, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6cdff56c0af2193a70b369b093510f04f01704e8825f80030f22bf9854899845" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041550/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041550", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e89f-7461-9d35-4fab8f2995c1" } 1IDJzuSiBmipz3Gc+CE8BopzuzbLd5XCphcVhDvlML1+buDMFHGFwbO4VCOgnPNUv5mDUB8dx54c6DH4HhGiBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1IDJzuSiBmipz3Gc+CE8BopzuzbLd5XCphcVhDvlML1+buDMFHGFwbO4VCOgnPNUv5mDUB8dx54c6DH4HhGiBw== {"files":[{"bytes":18815,"name":"index.html","sha256":"f17fe3a6b4ca22967f2339332440d7d7605d37e1a63bb020ec75f6f760645dc4"},{"bytes":8371,"name":"publication.md","sha256":"b2f27e8aac3f4834d968098519967f4d6de0a148a76b9f133941ae6fdff43e1a"},{"bytes":8048,"name":"publication.txt","sha256":"4a33f816095e7f4da3afc805cafe4d67afc9a8aa66fdc5126dc848bd26bc1e76"},{"bytes":2854,"name":"manifest.json","sha256":"e8f77074a13becdf78b72f5af883ff974345afd4159035a794ffedfceb6b1104"},{"bytes":89,"name":"manifest.sig","sha256":"3d826838ed76eed3a52607153c3dc27118e84a250dff0384e3e37b13cf8d07b1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"478bd48dcaed61c996167bc28f690edefa375027ddbf75141d5eee1fd6871c4c"}],"publication_id":"OT-2026-000041551"} Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041551
OpenTechnical

OT-2026-000041551

Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
4a33f816095e7f4da3afc805cafe4d67afc9a8aa66fdc5126dc848bd26bc1e76

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041551, “Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041551.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041551" title: "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041551" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041551 Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041551 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041551 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041551 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041552

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
0ebcd441bfad6b04fb8e623bcaa55315b9a6256279faa7ce81695d3be6789725

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041552, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041552.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041552" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041552" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041552 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041552 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041552 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041552 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041552", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16187, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d7b757f49bb529d7ec29bdcd92096e33add627b07d523662750cc28c6c50b7f5" }, { "bytes": 6269, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "76c9fe6011fb11c8ab197daf95cce9325d0171ac55b94bb725cc5259c1b41048" }, { "bytes": 5952, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0ebcd441bfad6b04fb8e623bcaa55315b9a6256279faa7ce81695d3be6789725" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041552/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041552", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7621-b952-870e20f93c71" } ORQDA00U4X8z+Wd/JzaAVz7bEIOgnFdFBRe2LteEv3dCjKpszmA9RR5cF0g7ovX4tRJXKVkXBn1/fvElc/axBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ORQDA00U4X8z+Wd/JzaAVz7bEIOgnFdFBRe2LteEv3dCjKpszmA9RR5cF0g7ovX4tRJXKVkXBn1/fvElc/axBQ== {"files":[{"bytes":15763,"name":"index.html","sha256":"ff2dbffd38e4719d95fd23ec9d04a9ed59386529d29fb6cd1eb8beb620d15f6f"},{"bytes":5929,"name":"publication.md","sha256":"8c1db7efa82c75273889d6ef7eb75bc4d1589e1aba98acf27d2f943628085f8a"},{"bytes":5653,"name":"publication.txt","sha256":"23d2b472d004354813e7ca64d88005565b6125a971f77ffe6409ce5ca75fc1d8"},{"bytes":2715,"name":"manifest.json","sha256":"1f224e10c18fe61c1d0d41168d2132464b1678f7423ecbc8369dca8f91641791"},{"bytes":89,"name":"manifest.sig","sha256":"3f0e74df03a17c255e018af022006ebaa323d4a29b3fd4c423caa7c8a38ca1fd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4fa440bd8276027d1103280fc9a965900887892a55e50911f80aefde6441a847"}],"publication_id":"OT-2026-000041553"} Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041553
OpenTechnical

OT-2026-000041553

Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
23d2b472d004354813e7ca64d88005565b6125a971f77ffe6409ce5ca75fc1d8

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041553, “Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041553.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041553" title: "Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041553" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041553 Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041553 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041553 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041553 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041554

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
98704ce07eee016c0705078fcd0d47535049c7ec916b34398c7034ef6aac1e21

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041554, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041554.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041554" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041554" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041554 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041554 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041554 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041554 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041555

Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
852ba3c1bce004f7a291368069a4e80b44799549a386f6ac555e1baaf6c68a8b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041555, “Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041555.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041555" title: "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041555" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041555 Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041555 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041555 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041555 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041556

Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
5654d3d51a84435b18a12e7142f9519295c46f644f996b5e8f782625f0f04705

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041556, “Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041556.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041556" title: "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041556" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041556 Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041556 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041556 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041556 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041556", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 733 }, "figures": [], "files": [ { "bytes": 15496, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a59f90f2ac1b23ef1b4b4cc8554d7865d066cca788a098f1c4e85e29bd1623f2" }, { "bytes": 5728, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "27b7fa46b33f81ccc5b1c22b3ecf3f6ea6e03078909fe109b31be7061ac3728e" }, { "bytes": 5392, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5654d3d51a84435b18a12e7142f9519295c46f644f996b5e8f782625f0f04705" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041556/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041556", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e89f-7557-9b4c-073ab03a2307" } guUHUxoxR2HcpZhiQxj+l3QbPpq8xX+kjubNKRucAcOA8tFTeRixR7S+F7mbXA+YcO7r1g4VhuCvtAKeRs3PDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: guUHUxoxR2HcpZhiQxj+l3QbPpq8xX+kjubNKRucAcOA8tFTeRixR7S+F7mbXA+YcO7r1g4VhuCvtAKeRs3PDQ== {"files":[{"bytes":17330,"name":"index.html","sha256":"3d65f124baa913781a10ec21dabc79e8eec4aa35033e60f09f5d7f6bb6917773"},{"bytes":7128,"name":"publication.md","sha256":"0556bdd8bf238e69b5e4e207ce07c26679b53c7481450af4cc8e220a2546e6f5"},{"bytes":6811,"name":"publication.txt","sha256":"d24a6c554d0fb13ac82ae98cbb6e3f903f5c6754576270d89eccffe78b8097d2"},{"bytes":2782,"name":"manifest.json","sha256":"6f786a36b015fb96ce7365d9ae771682070ac2c97f0e3bd4c6288a32feac4f02"},{"bytes":89,"name":"manifest.sig","sha256":"d784dc2ac9c8d75a80b8ea258188995677aba270a5ac20959830e7d2a8d0363d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1c8eb91e0f31c125de701d5abbc1ccb59270a8ef9c548e1aa77a44277ba9a3b6"}],"publication_id":"OT-2026-000041557"} Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041557
OpenTechnical

OT-2026-000041557

Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d24a6c554d0fb13ac82ae98cbb6e3f903f5c6754576270d89eccffe78b8097d2

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041557, “Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041557.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041557" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041557" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041557 Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041557 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041557 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041557 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041558

Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
580c0ec947659d9869e2d2e034150ebfb70e1abf9dbb5b205cc7dc2772843cee

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pads are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041558, “Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041558.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041558" title: "Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041558" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041558 Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041558 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041558 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041558 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041559

Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
acba54ffd1521c0be7be8c7a412386ec832eb15ca84cb1acccc36f795c915e0d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041559, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041559.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041559" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041559" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041559 Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041559 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041559 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041559 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041560

Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
ce44c9047b098b36b6605d4db0307b46ef767d083cd16c290c4ee5b93da19fae

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041560, “Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041560.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041560" title: "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041560" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041560 Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041560 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041560 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041560 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041560", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 839 }, "figures": [], "files": [ { "bytes": 16298, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "20d852f32ca2a84bc30f139b22243a0ce02f328351704a55c277d38f2eab7358" }, { "bytes": 6420, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7dc7b03e0c9bc5952deefaaea622d2a808fafb12e40f8decd808b65fa7e8c60b" }, { "bytes": 6081, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ce44c9047b098b36b6605d4db0307b46ef767d083cd16c290c4ee5b93da19fae" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041560/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041560", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7e10-bc9e-81d3cb6655e4" } jPtv/dQcWFQ5H4zQl6diGpvlORiVtfWCI4iJFik4B3pyweP2OqMz6mpXK8D2427a4zMHR6x3okiazagYyLrbDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jPtv/dQcWFQ5H4zQl6diGpvlORiVtfWCI4iJFik4B3pyweP2OqMz6mpXK8D2427a4zMHR6x3okiazagYyLrbDw== {"files":[{"bytes":16775,"name":"index.html","sha256":"4351d91bfaa3af521cf197e1d53cc9335b399371c2407b8307cb90a83f0c66c6"},{"bytes":6640,"name":"publication.md","sha256":"a030df70ba8315155e3b975c3fe4533d797ced7501bb59c0015a8aaf2499263c"},{"bytes":6326,"name":"publication.txt","sha256":"d8e4cea64e9f4139d606ee5cbb1508c6bcb4492880a27a7d5fc9b6475139ebd8"},{"bytes":2773,"name":"manifest.json","sha256":"a7076bd0397e6f5fd28c41cf165099612a0117e6d899eeb40541b1556f1382d6"},{"bytes":89,"name":"manifest.sig","sha256":"cbdd50b542d25209160f5957e441e784af7e47fee92f4085c349049b0514ae95"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4d07390dc1cdc18a5fff87422e0f9d6750823524805f478f59331b71fd93183c"}],"publication_id":"OT-2026-000041561"} Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041561
OpenTechnical

OT-2026-000041561

Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
d8e4cea64e9f4139d606ee5cbb1508c6bcb4492880a27a7d5fc9b6475139ebd8

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041561, “Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041561.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041561" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041561" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041561 Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041561 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041561 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041561 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041561", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 887 }, "figures": [], "files": [ { "bytes": 16775, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4351d91bfaa3af521cf197e1d53cc9335b399371c2407b8307cb90a83f0c66c6" }, { "bytes": 6640, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a030df70ba8315155e3b975c3fe4533d797ced7501bb59c0015a8aaf2499263c" }, { "bytes": 6326, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d8e4cea64e9f4139d606ee5cbb1508c6bcb4492880a27a7d5fc9b6475139ebd8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041561/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041561", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e89f-7905-98c5-d89a171a806f" } s3QNfNv+bD1qQAIbAAsPXYPdAffCfvk0ceXhvNxz1hfnd72s7PyntZAu2qreAsjgI+Ozroaq4AuOJEhYcNJ7Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: s3QNfNv+bD1qQAIbAAsPXYPdAffCfvk0ceXhvNxz1hfnd72s7PyntZAu2qreAsjgI+Ozroaq4AuOJEhYcNJ7Dw== {"files":[{"bytes":16504,"name":"index.html","sha256":"d211ee839b13d0caa05de9f19fab9879fc1cbd0734d0da90d6e9b99fae9b75a1"},{"bytes":6530,"name":"publication.md","sha256":"da7afdc2d73860a8ada8275644d603e68cb2d4bd18dd5f5d6bab4ff634c71550"},{"bytes":6228,"name":"publication.txt","sha256":"22b743ecb074ab514e4baffd27cbe952e45e5ad8763a2baaab039f39c4b4f744"},{"bytes":2728,"name":"manifest.json","sha256":"bf36e97a7655a31042924d1877142cfde8c607d6da8561ecfb21be0619e084c1"},{"bytes":89,"name":"manifest.sig","sha256":"0058882e42530da7a2323c57ccdfdc0c86bcd6ff37a0115cb2e10af7f359c256"},{"bytes":227,"name":"manifest.sig.txt","sha256":"86d69521148f2f7f80f9edce43b8c43c0f787fe7ff6520fed4a376c3c1a38074"}],"publication_id":"OT-2026-000041562"} Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041562
OpenTechnical

OT-2026-000041562

Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
22b743ecb074ab514e4baffd27cbe952e45e5ad8763a2baaab039f39c4b4f744

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041562, “Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041562.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041562" title: "Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041562" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041562 Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041562 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041562 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041562 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041562", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 871 }, "figures": [], "files": [ { "bytes": 16504, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d211ee839b13d0caa05de9f19fab9879fc1cbd0734d0da90d6e9b99fae9b75a1" }, { "bytes": 6530, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "da7afdc2d73860a8ada8275644d603e68cb2d4bd18dd5f5d6bab4ff634c71550" }, { "bytes": 6228, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "22b743ecb074ab514e4baffd27cbe952e45e5ad8763a2baaab039f39c4b4f744" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041562/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041562", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7636-baf2-9a4fb5e4fdbf" } XKTpDgw3FORlDYMX9MLmZkPtIdM9t4EUy+bRwIQ67ozrtS6+237ssfJxwgbidCixdhTy9Ck8Vd2lR0b9CXoqAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XKTpDgw3FORlDYMX9MLmZkPtIdM9t4EUy+bRwIQ67ozrtS6+237ssfJxwgbidCixdhTy9Ck8Vd2lR0b9CXoqAw== {"files":[{"bytes":18711,"name":"index.html","sha256":"8d6fcf18e1a33fff4fe5e76be50977e669c667c8119b90dfbe69984501502f90"},{"bytes":8333,"name":"publication.md","sha256":"b69ea4946c489190a9a42b0869698b5b1ca64b6cbd55a9b04ead5bfc9455f1db"},{"bytes":7982,"name":"publication.txt","sha256":"5873caa62dc458512b3d7c7d28e31ba8e7c6f4fb5d919bb9b4611ea1e138b76d"},{"bytes":2906,"name":"manifest.json","sha256":"4874d463e69f8cfa55b4cd6fd35bddd7aea787c1e2372cb4bfcc4d52d8a4cf75"},{"bytes":89,"name":"manifest.sig","sha256":"3f76f9f8a74e6af51475a07c9c664310f3ced7ecb4aa8dffdcc87c314e713366"},{"bytes":227,"name":"manifest.sig.txt","sha256":"953f940c7d823ab0b5e2639752a5276dbf9159c17f49f50049050107593b86cd"}],"publication_id":"OT-2026-000041563"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041563
OpenTechnical

OT-2026-000041563

Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
5873caa62dc458512b3d7c7d28e31ba8e7c6f4fb5d919bb9b4611ea1e138b76d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041563, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041563.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041563" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041563" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041563 Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041563 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041563 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041563 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041563", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1144 }, "figures": [], "files": [ { "bytes": 18711, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8d6fcf18e1a33fff4fe5e76be50977e669c667c8119b90dfbe69984501502f90" }, { "bytes": 8333, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b69ea4946c489190a9a42b0869698b5b1ca64b6cbd55a9b04ead5bfc9455f1db" }, { "bytes": 7982, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5873caa62dc458512b3d7c7d28e31ba8e7c6f4fb5d919bb9b4611ea1e138b76d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041563/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041563", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e89f-74c4-a374-644218c2bd1f" } QShGNtgDIB4DYddq2S/hBU06Kj0syjHvckJ8xvb5N2/xN89bLjvnk2A8hpJ2oghfPk4qSzxhlHoABupb5AgeBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: QShGNtgDIB4DYddq2S/hBU06Kj0syjHvckJ8xvb5N2/xN89bLjvnk2A8hpJ2oghfPk4qSzxhlHoABupb5AgeBw== {"files":[{"bytes":16045,"name":"index.html","sha256":"7c5082e3e5025089c83f5a6ad2478a2ba61b980379f377b9d52a10617a218251"},{"bytes":6210,"name":"publication.md","sha256":"a7654db8e268355fdd4181c757d91aea3618f7b7c571456bcb6514dd2edae562"},{"bytes":5871,"name":"publication.txt","sha256":"e520bf8c0c40e0845e808e848dc970e7e5258effc2c038bd4fbfdb84062d05e0"},{"bytes":2801,"name":"manifest.json","sha256":"cde2e6d75acf07beff255049fc24813271d8febec641b60b92988388147056ad"},{"bytes":89,"name":"manifest.sig","sha256":"dcc926d549dd2e4605ba0822d48f2e1afd26f21ba043b45da95cfd5e9315246d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"21c69ab8a2de23a45df2c90db361a41ddc4b921cb8c453c013b4c17b4fdfa2c7"}],"publication_id":"OT-2026-000041564"} Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041564
OpenTechnical

OT-2026-000041564

Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
e520bf8c0c40e0845e808e848dc970e7e5258effc2c038bd4fbfdb84062d05e0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041564, “Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041564.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041564" title: "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041564" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041564 Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041564 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041564 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041564 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041564", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 804 }, "figures": [], "files": [ { "bytes": 16045, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7c5082e3e5025089c83f5a6ad2478a2ba61b980379f377b9d52a10617a218251" }, { "bytes": 6210, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a7654db8e268355fdd4181c757d91aea3618f7b7c571456bcb6514dd2edae562" }, { "bytes": 5871, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e520bf8c0c40e0845e808e848dc970e7e5258effc2c038bd4fbfdb84062d05e0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041564/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041564", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7b00-9095-d5c9763dc4c5" } EkKFdxWPz2BueOQF4+aSOSI/UkzSuIrAcbUqniI5ejYzXW4XiKORS5Lqyf3/SImIrt8RtKj8MkUxlmp9bzOpDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EkKFdxWPz2BueOQF4+aSOSI/UkzSuIrAcbUqniI5ejYzXW4XiKORS5Lqyf3/SImIrt8RtKj8MkUxlmp9bzOpDg== {"files":[{"bytes":17579,"name":"index.html","sha256":"d8bbcb9078999fed21c603930def635f39a3d10dc789b82d8bb1343fd8247bf7"},{"bytes":7334,"name":"publication.md","sha256":"c1ea984dd00d934ab132b702a4538f30f2dc478f419a375ff3caba44894fd4c5"},{"bytes":7017,"name":"publication.txt","sha256":"215a57e43ab4252c81b75834a39e8ad179908c6bddc6bfe0e1af6c8eaf9902ff"},{"bytes":2782,"name":"manifest.json","sha256":"463cd0bafab50674703ca86cd78daada770567959cc153ece50a9636ffffb4ce"},{"bytes":89,"name":"manifest.sig","sha256":"fba2c6957f880654e7c7297a3c1ab2d08a6f48511a4b1f3c04a59ff7ea33e560"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3f16b8edb7c18aa45c1569f0c99a39dbe10167f0126ffd1b410e352fb35694c7"}],"publication_id":"OT-2026-000041565"} Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041565
OpenTechnical

OT-2026-000041565

Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
215a57e43ab4252c81b75834a39e8ad179908c6bddc6bfe0e1af6c8eaf9902ff

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041565, “Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041565.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041565" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041565" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041565 Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041565 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041565 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041565 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041566

Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
34faf533a1288435dbb3c788f4eed45bb47dd173b422185a745d7f835fe01e09

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pads are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041566, “Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041566.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041566" title: "Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041566" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041566 Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041566 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pads are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041566 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041566 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041566", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 836 }, "figures": [], "files": [ { "bytes": 16251, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5e2e91f7b9d3307e59b71bad16dbcef38ac5b390980f6d1fc1befbaea9903328" }, { "bytes": 6320, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "66aa5c04e046429545267f18a9f8e7c0e969ca4724cb7fcbc3fb8caf823a2849" }, { "bytes": 6018, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "34faf533a1288435dbb3c788f4eed45bb47dd173b422185a745d7f835fe01e09" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041566/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041566", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7a40-b8bf-f58282c64c22" } zOT7cZM1VgyRsFtOVoUFtdfHC52mirIxv6kgXMqTBcHq1dme4YkfjPrmr7jjTzCZ9qjHelBnoyxDvBIfsbT0Ag== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zOT7cZM1VgyRsFtOVoUFtdfHC52mirIxv6kgXMqTBcHq1dme4YkfjPrmr7jjTzCZ9qjHelBnoyxDvBIfsbT0Ag== {"files":[{"bytes":18347,"name":"index.html","sha256":"d087aefff3bb33e4c75c38cfa1509a85c67b297573b9fa5862d27048aaab4574"},{"bytes":8012,"name":"publication.md","sha256":"b8a5f8873035c867d57879be02210ebf6cc9e492898a6ceae4db3b24e88610da"},{"bytes":7670,"name":"publication.txt","sha256":"d66c8d1d88eb638a0eae77b0d1a1a2d235e781c1d9702c71ed894b588f24b35a"},{"bytes":2880,"name":"manifest.json","sha256":"b0649f7109149fe3494b3705ea12f2e6d5ae75c30e347f756596fb233660a29e"},{"bytes":89,"name":"manifest.sig","sha256":"b35b8dcb310f6222bf67e1c1a11301d3c07cfde6cb2d880504bdf1e8e6c72369"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3f5dc5209f9afae6ffee068a9e044397a1a588e708572422b78cfb877d986195"}],"publication_id":"OT-2026-000041567"} Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041567
OpenTechnical

OT-2026-000041567

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
d66c8d1d88eb638a0eae77b0d1a1a2d235e781c1d9702c71ed894b588f24b35a

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041567, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041567.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041567" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041567" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041567 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041567 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041567 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041567 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041567", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1113 }, "figures": [], "files": [ { "bytes": 18347, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d087aefff3bb33e4c75c38cfa1509a85c67b297573b9fa5862d27048aaab4574" }, { "bytes": 8012, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b8a5f8873035c867d57879be02210ebf6cc9e492898a6ceae4db3b24e88610da" }, { "bytes": 7670, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d66c8d1d88eb638a0eae77b0d1a1a2d235e781c1d9702c71ed894b588f24b35a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041567/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041567", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e89f-710b-990a-182fd389a489" } S1yUHieUayiBpT1KHq1cdeYlH/II/ZFnrdeZRmEPTQfPwn2ayUPYsbZ9bfjTLzOopY+BQeCH5Gaq1FBoALbdAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: S1yUHieUayiBpT1KHq1cdeYlH/II/ZFnrdeZRmEPTQfPwn2ayUPYsbZ9bfjTLzOopY+BQeCH5Gaq1FBoALbdAQ== {"files":[{"bytes":15460,"name":"index.html","sha256":"a11f4e696a697ca64f77e3c91967d9cb8d1c84f14fc7958c7cb96062d7d495fe"},{"bytes":5648,"name":"publication.md","sha256":"0f3f35877be992a1e5d8cc6f95b49a7ebf77a6c5347e54a745ea2bec53464f9f"},{"bytes":5340,"name":"publication.txt","sha256":"ace13ba710c7ea12f58cceb32ec06fa46942b1750947b4c163dd99f5e6a97627"},{"bytes":2740,"name":"manifest.json","sha256":"92221db905a941d2f6e5cd7d1d6e98daaa33b9046b67ffe0bc53a5c5832c8599"},{"bytes":89,"name":"manifest.sig","sha256":"1f8d530cc0d52fbffe69f78081eb80f888fd35b8944537bc6d978b45a36cb345"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b3831f234d27ae403f96587a744dc2487d33e593a7189c44b143e19f4c24b4de"}],"publication_id":"OT-2026-000041568"} Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000041568
OpenTechnical

OT-2026-000041568

Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ace13ba710c7ea12f58cceb32ec06fa46942b1750947b4c163dd99f5e6a97627

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041568, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041568.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041568" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041568" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041568 Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041568 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041568 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041568 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041569

Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ee0275d80c92736ff5930bb356480a707c3c08d1908b340868cf4bb0d3caaf04

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041569, “Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041569.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041569" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041569" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041569 Six cup vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041569 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041569 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041569 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one ejector, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041570

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
562d4ec726f4287d4c10e7eca25c41b65a36ced65c502fafaa46eef2a70d0297

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041570, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041570.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041570" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041570" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041570 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041570 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041570 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041570 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041570", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 945 }, "figures": [], "files": [ { "bytes": 17131, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "85ad7f03445b4eb0cd692170fabd766d6c29abd0966ff768ddf14d0561ff0693" }, { "bytes": 6936, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "274b03d2b086a4a95dae647ccfffc258ff0751d7fcfe072d57cc44a8ba95d995" }, { "bytes": 6621, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "562d4ec726f4287d4c10e7eca25c41b65a36ced65c502fafaa46eef2a70d0297" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041570/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041570", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e89f-7c84-88a3-f89200aa36a3" } QQbqByNijfssBbLhDStNs1cEM/5sUdUSuNnbktgzffXpi4cnvQCb8FnKMrGx6GHqszkbot29pkRhRLBbTtOgBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: QQbqByNijfssBbLhDStNs1cEM/5sUdUSuNnbktgzffXpi4cnvQCb8FnKMrGx6GHqszkbot29pkRhRLBbTtOgBg== {"files":[{"bytes":19153,"name":"index.html","sha256":"a43cdd5258861eb286cc1fa3b8deeadbe151c002fd25628b44c4b8759de08a40"},{"bytes":8700,"name":"publication.md","sha256":"e7ef2d50930b16238c35c60063a7f37d192010ca25544610259c7c9b679c8987"},{"bytes":8359,"name":"publication.txt","sha256":"bc0131e0190665dbfa460a2a4fcf91d17b80cc9106256088744e9393cf31b33b"},{"bytes":2885,"name":"manifest.json","sha256":"acc5a511113892e054aa4d81220916332ae24f07337c4cf5746436bd456f0ec5"},{"bytes":89,"name":"manifest.sig","sha256":"0b659ad3bd1f0d34298bf1378cb1741c425a6cd9ca5585d5e86724723ed6490f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"080a44152189c5753ea0d7943376ac19bb7d1b4dfdf4f82d7f8db3e1ce770f4a"}],"publication_id":"OT-2026-000041571"} Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041571
OpenTechnical

OT-2026-000041571

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
bc0131e0190665dbfa460a2a4fcf91d17b80cc9106256088744e9393cf31b33b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041571, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041571.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041571" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041571" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041571 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041571 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041571 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041571 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041571", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1219 }, "figures": [], "files": [ { "bytes": 19153, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a43cdd5258861eb286cc1fa3b8deeadbe151c002fd25628b44c4b8759de08a40" }, { "bytes": 8700, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e7ef2d50930b16238c35c60063a7f37d192010ca25544610259c7c9b679c8987" }, { "bytes": 8359, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bc0131e0190665dbfa460a2a4fcf91d17b80cc9106256088744e9393cf31b33b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041571/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041571", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e89f-73a6-a04e-b972603491cf" } W7fGQ7S5GxYFOsXJK5STT41P2UD+xQerbp3HdCMOrGNMsbAUcBwNUeOchXq13i8evh5+CiycYbZxZ8aU5uPvCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: W7fGQ7S5GxYFOsXJK5STT41P2UD+xQerbp3HdCMOrGNMsbAUcBwNUeOchXq13i8evh5+CiycYbZxZ8aU5uPvCg== {"files":[{"bytes":16268,"name":"index.html","sha256":"f06ddee1b65aa64a54a28acc01cc8674237ca61eca6a4f714cdb297eb9c976b6"},{"bytes":6346,"name":"publication.md","sha256":"5c766024886922bc2d21cbe4393333350a0382bc2403719d9ef33c5f964b55bb"},{"bytes":6035,"name":"publication.txt","sha256":"947807457247ed78d2b00b59e5dd58deccb9a80d40c92551912f440d1beda19c"},{"bytes":2749,"name":"manifest.json","sha256":"adc1611b86d803a8932cbb593ba1038fc692a6591a5f5abf61ff56ab16d59768"},{"bytes":89,"name":"manifest.sig","sha256":"48d86f302c87600137adffbfc99998174d617c42c2d74e48e994a911d8d35c18"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9f5a591ce1c8ceb3b6d461eed9e672ee339bbd1bcd5527cb14195ec53bd965a4"}],"publication_id":"OT-2026-000041572"} Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041572
OpenTechnical

OT-2026-000041572

Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
947807457247ed78d2b00b59e5dd58deccb9a80d40c92551912f440d1beda19c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041572, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041572.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041572" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041572" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041572 Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041572 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041572 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041572 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041572", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 839 }, "figures": [], "files": [ { "bytes": 16268, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f06ddee1b65aa64a54a28acc01cc8674237ca61eca6a4f714cdb297eb9c976b6" }, { "bytes": 6346, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5c766024886922bc2d21cbe4393333350a0382bc2403719d9ef33c5f964b55bb" }, { "bytes": 6035, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "947807457247ed78d2b00b59e5dd58deccb9a80d40c92551912f440d1beda19c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041572/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041572", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e89f-7241-b6dc-3a68cf088e0b" } DK2uFrleRL1PHjOvNyTyQW+2oq4mZUAnDeYMGMElx+oGGF6V9KwlG+39wOjIPLGPjWsu+ZJFYBksLSQZkoeaBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DK2uFrleRL1PHjOvNyTyQW+2oq4mZUAnDeYMGMElx+oGGF6V9KwlG+39wOjIPLGPjWsu+ZJFYBksLSQZkoeaBg== {"files":[{"bytes":16429,"name":"index.html","sha256":"92206448b0f9bd41b1a17945ca14d6ca1c7beb7d75efb838eb609add1092dc96"},{"bytes":6406,"name":"publication.md","sha256":"0f59793408ad2e389e51802a0dde2bafa2530f870396b76e93f9d6e603c14277"},{"bytes":6072,"name":"publication.txt","sha256":"0daf059b82cda19c666ebcf29f23f20455250b7c554f71b6a19ec9849586cc70"},{"bytes":2825,"name":"manifest.json","sha256":"fcb134e6f647c1985e630e8f48b0799db5bd65ff0002d2a82c0e3fc41033da61"},{"bytes":89,"name":"manifest.sig","sha256":"ab2c5195b88f0ff58228f51de57000e6c7afcfef09da980696f929deaf55efa2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"15e1c21ac4eb64c362715d7e9b43e6783ddbe433832c41bef6296bdbccc89a3e"}],"publication_id":"OT-2026-000041573"} Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041573
OpenTechnical

OT-2026-000041573

Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
0daf059b82cda19c666ebcf29f23f20455250b7c554f71b6a19ec9849586cc70

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041573, “Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041573.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041573" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041573" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041573 Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041573 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041573 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041573 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041573", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 836 }, "figures": [], "files": [ { "bytes": 16429, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "92206448b0f9bd41b1a17945ca14d6ca1c7beb7d75efb838eb609add1092dc96" }, { "bytes": 6406, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0f59793408ad2e389e51802a0dde2bafa2530f870396b76e93f9d6e603c14277" }, { "bytes": 6072, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0daf059b82cda19c666ebcf29f23f20455250b7c554f71b6a19ec9849586cc70" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041573/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041573", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e89f-77ab-9256-be53173da4bc" } TAq4zNweRIm7ejijp0bU8W6Ylgs6e8oy4qZNvqCQnqTUkxvWOvAHDJTJHKP4VYsuuSKIpIp5HV4NeGC0VXhlAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: TAq4zNweRIm7ejijp0bU8W6Ylgs6e8oy4qZNvqCQnqTUkxvWOvAHDJTJHKP4VYsuuSKIpIp5HV4NeGC0VXhlAA== {"files":[{"bytes":17935,"name":"index.html","sha256":"32508e02504aa05897ccfca52e47d2bc060c0a092495845515bbaa225a07160c"},{"bytes":7630,"name":"publication.md","sha256":"fbcc16cd09bf9471c9631c45bcb9d80fc4c64ebb7c113a2c3b1df83765310aa1"},{"bytes":7312,"name":"publication.txt","sha256":"e4ac9e8b5c6d9afd383082a3f0d10d65be83164284284016f09f188e8fc00c5f"},{"bytes":2772,"name":"manifest.json","sha256":"e4c821fab583be3cb51f243f2c36aa65e12a173aca9303d5efc8fb3e92d91374"},{"bytes":89,"name":"manifest.sig","sha256":"0270a71062a89b7aded5dec8f6eda09f11d374ba36545d72aec458684d96df14"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d6242e1866f0f7155f6b0f1ea76902f70e955e22e6b6e0ae6d942f98791dac0d"}],"publication_id":"OT-2026-000041574"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041574
OpenTechnical

OT-2026-000041574

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e4ac9e8b5c6d9afd383082a3f0d10d65be83164284284016f09f188e8fc00c5f

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041574, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041574.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041574" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041574" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041574 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041574 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041574 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041574 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041574", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1050 }, "figures": [], "files": [ { "bytes": 17935, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "32508e02504aa05897ccfca52e47d2bc060c0a092495845515bbaa225a07160c" }, { "bytes": 7630, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fbcc16cd09bf9471c9631c45bcb9d80fc4c64ebb7c113a2c3b1df83765310aa1" }, { "bytes": 7312, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e4ac9e8b5c6d9afd383082a3f0d10d65be83164284284016f09f188e8fc00c5f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041574/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041574", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7291-973c-062d5dea6d11" } 2ar9BIfHaLMEU5BQpyvC++P5CpL5JliETgtdUGRak+3fDUR08mAwkVSzDtjuQzuAXnLkKTaq44eTH5O+UsM7CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2ar9BIfHaLMEU5BQpyvC++P5CpL5JliETgtdUGRak+3fDUR08mAwkVSzDtjuQzuAXnLkKTaq44eTH5O+UsM7CA== {"files":[{"bytes":18900,"name":"index.html","sha256":"ed4bbd78847b3ed1c86e4387a1aea8fe384537880d27899fd943fe6cff9364d1"},{"bytes":8490,"name":"publication.md","sha256":"ceabe909ca5c8a239fa2cf98e2fa88f1e78eae79b53912bfc9a525b62a10d310"},{"bytes":8149,"name":"publication.txt","sha256":"7abee72cae267dd4b62765f9dc3243336ed6dbf0b8002b5b680931558a197297"},{"bytes":2885,"name":"manifest.json","sha256":"3e5ddcfde01a432e82f03e3b681ee885a5b7b53a762a6deb1c59ac6c09945a64"},{"bytes":89,"name":"manifest.sig","sha256":"f7d12a4353c92eda41f4b7b7554c3f9fb36db182442c6bc4b9a69fa9396b9177"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9726b1e039d80ef7bdd3f9bbf540912af6edd653606896e85f2bc8e3bb3a6f41"}],"publication_id":"OT-2026-000041575"} Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041575
OpenTechnical

OT-2026-000041575

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
7abee72cae267dd4b62765f9dc3243336ed6dbf0b8002b5b680931558a197297

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041575, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041575.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041575" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041575" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041575 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041575 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041575 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041575 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041576

Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a4d1b9c66701671bc765e130bade85c3f2d732406064e5e416975c9576bbeb36

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041576, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041576.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041576" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041576" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041576 Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041576 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041576 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041576 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041576", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 804 }, "figures": [], "files": [ { "bytes": 16015, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dce04e00de442a9401e56318906cdd5192b997e9efc70234217ee35ef4959733" }, { "bytes": 6136, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "28acb5e3710d99a8880b3ae1f154cc6e1d7f20c355bdc82d51d82bdb3002c35c" }, { "bytes": 5825, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a4d1b9c66701671bc765e130bade85c3f2d732406064e5e416975c9576bbeb36" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041576/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041576", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7c3b-bb11-24ab616e0714" } /jWJYvebB5+mFqK30WS7uX07OTnBZplQZ1PlIvd+gRvxA5txSnmr93dSzGQARAV/GzX+d2rqur/wfiO1UxrICw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /jWJYvebB5+mFqK30WS7uX07OTnBZplQZ1PlIvd+gRvxA5txSnmr93dSzGQARAV/GzX+d2rqur/wfiO1UxrICw== {"files":[{"bytes":17227,"name":"index.html","sha256":"8ce0eaa2535738da21fa66960c14b026a82b4c701429632b21170cd603f33977"},{"bytes":7094,"name":"publication.md","sha256":"4365ab7719cfcf1654bcda98e21b4779031f5d85a5dac10b4ad50d467b0be21c"},{"bytes":6757,"name":"publication.txt","sha256":"21c8a82023e608eb7e87de95ca44bce1e33fa83a35e4e46ee1081e21c4167e98"},{"bytes":2834,"name":"manifest.json","sha256":"ea15fe8095c07348e01f96071a68e3633c8ab4691fc6887abe5877be9f9768c1"},{"bytes":89,"name":"manifest.sig","sha256":"b8d9f4ddd143668a57c63201ebab9c09ae8b54aeb7f7a157a96dc592b7ffc244"},{"bytes":227,"name":"manifest.sig.txt","sha256":"394284abe4b235012aa992ed8992a1c83050d0e8b057e2b031e1011b238f5c68"}],"publication_id":"OT-2026-000041577"} Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041577
OpenTechnical

OT-2026-000041577

Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
21c8a82023e608eb7e87de95ca44bce1e33fa83a35e4e46ee1081e21c4167e98

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041577, “Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041577.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041577" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041577" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041577 Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041577 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041577 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041577 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041577", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 27, "words": 941 }, "figures": [], "files": [ { "bytes": 17227, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8ce0eaa2535738da21fa66960c14b026a82b4c701429632b21170cd603f33977" }, { "bytes": 7094, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4365ab7719cfcf1654bcda98e21b4779031f5d85a5dac10b4ad50d467b0be21c" }, { "bytes": 6757, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "21c8a82023e608eb7e87de95ca44bce1e33fa83a35e4e46ee1081e21c4167e98" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041577/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041577", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7dd6-bbc5-26ba6e9b7899" } MKBjHtFNBaS2f5x8sYMM0/GK5jjCYvCXQKVy+LEuWz9sMNi7gXQ/YtFn1AYNeylzoJtKHXSofA5ugZuRPFp8BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MKBjHtFNBaS2f5x8sYMM0/GK5jjCYvCXQKVy+LEuWz9sMNi7gXQ/YtFn1AYNeylzoJtKHXSofA5ugZuRPFp8BQ== {"files":[{"bytes":17686,"name":"index.html","sha256":"023ac3f703641b2313e3a467ad841c05670514237130d9fa148a5e0e0360e268"},{"bytes":7424,"name":"publication.md","sha256":"d84c6c00341d6a4fbd76432a8a7e3fefc3fde00e32354804b8d942338a6a92ef"},{"bytes":7106,"name":"publication.txt","sha256":"2dd96c87b66d454a4e48c376d2df610e5dc79b94c953db029b155820162fe503"},{"bytes":2772,"name":"manifest.json","sha256":"d6c349114d3d45e03f80058c183da2cc5a2eb07c6be55fe892885f521ea1f8f3"},{"bytes":89,"name":"manifest.sig","sha256":"42eab0d6d2b11d5960c0fecc4771fb2c3ffffc24ba136c325c1ff1197b2c0b77"},{"bytes":227,"name":"manifest.sig.txt","sha256":"eeed6ee96798fb45313ec646c1d4351406f72b4941f97c9d40f2a441d987d0b0"}],"publication_id":"OT-2026-000041578"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041578
OpenTechnical

OT-2026-000041578

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2dd96c87b66d454a4e48c376d2df610e5dc79b94c953db029b155820162fe503

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041578, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041578.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041578" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041578" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041578 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041578 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041578 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041578 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041579

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
18c3f3405f1fbd98d2cfe62e37fed9ea7a996df6d080c9213a4b0afd6db1e374

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041579, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041579.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041579" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041579" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041579 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041579 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041579 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041579 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041579", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1098 }, "figures": [], "files": [ { "bytes": 18293, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "300e0ed84bf258ff209271c30d5a3e711ca561570b717517b731cdb40c317c08" }, { "bytes": 7958, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c4e8382d0dab4c79e718545ca7c7a137d5418c7420ed0b95c29a2612f6b5c646" }, { "bytes": 7616, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "18c3f3405f1fbd98d2cfe62e37fed9ea7a996df6d080c9213a4b0afd6db1e374" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041579/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041579", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a0-7760-a3e9-9c3ef6b2e81d" } figrRLEcAIcjAMsXZbZPevnxhF9ZWUiVXrpm/s5ybrPErbzi6z+mANf3Kx5v5Sbuhdd+0x/4sOL9DLki+BQ0CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: figrRLEcAIcjAMsXZbZPevnxhF9ZWUiVXrpm/s5ybrPErbzi6z+mANf3Kx5v5Sbuhdd+0x/4sOL9DLki+BQ0CA== {"files":[{"bytes":15461,"name":"index.html","sha256":"92d100f789bb680492794004ce4b435053b2a007b21466afd6c4b066c241ad29"},{"bytes":5649,"name":"publication.md","sha256":"81c03cf4ea99b30c8efd497f187a94c7a833426b575813551730f687b384065f"},{"bytes":5341,"name":"publication.txt","sha256":"c0f7756132c863b18872859814f788fd511d0269e94933211581152f789baec1"},{"bytes":2740,"name":"manifest.json","sha256":"57951434b40e176fa40a3476e56fbd9e05e6eb79b27ba71f511737b553e23819"},{"bytes":89,"name":"manifest.sig","sha256":"baa97a3f5684c97419a5103ff9e80bfc3db3acdc20cca43f30d9c54c980ed634"},{"bytes":227,"name":"manifest.sig.txt","sha256":"20a5af6f75bf2d6667e955350bdbef9b5b0ad633b614f4bfe88208f796a662d8"}],"publication_id":"OT-2026-000041580"} Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000041580
OpenTechnical

OT-2026-000041580

Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c0f7756132c863b18872859814f788fd511d0269e94933211581152f789baec1

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041580, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041580.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041580" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041580" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041580 Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041580 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041580 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041580 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041580", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 733 }, "figures": [], "files": [ { "bytes": 15461, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "92d100f789bb680492794004ce4b435053b2a007b21466afd6c4b066c241ad29" }, { "bytes": 5649, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "81c03cf4ea99b30c8efd497f187a94c7a833426b575813551730f687b384065f" }, { "bytes": 5341, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c0f7756132c863b18872859814f788fd511d0269e94933211581152f789baec1" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041580/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041580", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a0-7576-8441-af2cf1186108" } O2n/lSmvun3gnSINNzb7c5KWNv+MDVPjzYeIqr8V8ELrbW+QSlysforqbejXTCHYmI20Pb+t2XC+v5GU/PdnBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: O2n/lSmvun3gnSINNzb7c5KWNv+MDVPjzYeIqr8V8ELrbW+QSlysforqbejXTCHYmI20Pb+t2XC+v5GU/PdnBQ== {"files":[{"bytes":16978,"name":"index.html","sha256":"64b7d5d9ca0e44d7731b6102de86f60e7fe810f112a6c8dd19bfad2961b80040"},{"bytes":6888,"name":"publication.md","sha256":"fa4f5ab2fc4ac3ad3464e4f56652884698509baba59e61e20362fb9f5468037e"},{"bytes":6551,"name":"publication.txt","sha256":"ff8164b5b54819b112c364d93e852367c99601904c02e15f59171f5f3c4d405e"},{"bytes":2834,"name":"manifest.json","sha256":"38fa939d67c2245eb203fd7f3ddb9d0130d956a6d0d85f3436d1de3f6dcac51c"},{"bytes":89,"name":"manifest.sig","sha256":"231c78f6316b111edbcaf10b62e269f376849064c6d23d496a08830408612a46"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4e3bbfb5842d9a0327a214c81f8ef981420aace040ef059015cb1cb260b6a5ab"}],"publication_id":"OT-2026-000041581"} Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041581
OpenTechnical

OT-2026-000041581

Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
ff8164b5b54819b112c364d93e852367c99601904c02e15f59171f5f3c4d405e

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041581, “Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041581.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041581" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041581" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041581 Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041581 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041581 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041581 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041581", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 26, "words": 907 }, "figures": [], "files": [ { "bytes": 16978, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "64b7d5d9ca0e44d7731b6102de86f60e7fe810f112a6c8dd19bfad2961b80040" }, { "bytes": 6888, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fa4f5ab2fc4ac3ad3464e4f56652884698509baba59e61e20362fb9f5468037e" }, { "bytes": 6551, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ff8164b5b54819b112c364d93e852367c99601904c02e15f59171f5f3c4d405e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041581/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041581", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7b83-aa5e-bcd60afd1b3d" } pL7qOLa9Den+loOzDHqMnR41kaodEjY84G84EM+vsy1+V2VfmZLz5UDkjOCyMOwlJpx8IM5yPcy3qHUduXjmBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pL7qOLa9Den+loOzDHqMnR41kaodEjY84G84EM+vsy1+V2VfmZLz5UDkjOCyMOwlJpx8IM5yPcy3qHUduXjmBw== {"files":[{"bytes":17077,"name":"index.html","sha256":"f2e2c2b771b532571d2e922f7441e8df362b490399d160448bab808b9ce4a999"},{"bytes":6882,"name":"publication.md","sha256":"67ace79f309c80ad1791a26a4a434de29664a684351bf417c3234e91f4250e8b"},{"bytes":6567,"name":"publication.txt","sha256":"38fd05b2c53eef10cc884031a6139afca0522a25cfd83825452b961990cd50da"},{"bytes":2762,"name":"manifest.json","sha256":"a533fe74725ed9b54bd3b3d5f80150f3962ae03043962e8b0b9c5551d8f79728"},{"bytes":89,"name":"manifest.sig","sha256":"df920231ec563f69abcc13d43581adf021067c0c187181762804b9d88739848a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0dfd3950ca243fe8dc6e0382f48b79fce440fdc68f8893f2d555e1c7c7194573"}],"publication_id":"OT-2026-000041582"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041582
OpenTechnical

OT-2026-000041582

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
38fd05b2c53eef10cc884031a6139afca0522a25cfd83825452b961990cd50da

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041582, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041582.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041582" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041582" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041582 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041582 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041582 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041582 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041582", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 930 }, "figures": [], "files": [ { "bytes": 17077, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f2e2c2b771b532571d2e922f7441e8df362b490399d160448bab808b9ce4a999" }, { "bytes": 6882, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "67ace79f309c80ad1791a26a4a434de29664a684351bf417c3234e91f4250e8b" }, { "bytes": 6567, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "38fd05b2c53eef10cc884031a6139afca0522a25cfd83825452b961990cd50da" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041582/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041582", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-7ea2-906d-e8f597125f46" } HjW/H6CvgoSePqg502BIijDaEwqcpPYhtrV09JvJVz6WB7MIyUPxiSeIhO0wr6n3LDu8Z2ZdrsrOAlN077fuCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HjW/H6CvgoSePqg502BIijDaEwqcpPYhtrV09JvJVz6WB7MIyUPxiSeIhO0wr6n3LDu8Z2ZdrsrOAlN077fuCQ== {"files":[{"bytes":19099,"name":"index.html","sha256":"716210aa973431450b4653ab25008b050cf009b02d07ad8a01dc515b78e1c5b9"},{"bytes":8646,"name":"publication.md","sha256":"0f15b7c9b27203406d001d5ec1dada87037c88dac3b8ea95683627035ee0dbe7"},{"bytes":8305,"name":"publication.txt","sha256":"6e2b8b7421ad1a3554838ccc96abfb34ee33fb4501557bcdafad63691327fa26"},{"bytes":2885,"name":"manifest.json","sha256":"7464239d9fbd08d09e5d8490f97e35d76c9048de6dd9b0a21e64d8f193d76021"},{"bytes":89,"name":"manifest.sig","sha256":"6b670033af3b7f324af0f23f0c5eb840e79ccdd6a149677757b57bf1121f4d87"},{"bytes":227,"name":"manifest.sig.txt","sha256":"42aa4cb790c5f8da98c406f950b73b0f85ad73b2120a66d9388b201c45eb9da6"}],"publication_id":"OT-2026-000041583"} Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041583
OpenTechnical

OT-2026-000041583

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
6e2b8b7421ad1a3554838ccc96abfb34ee33fb4501557bcdafad63691327fa26

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041583, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041583.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041583" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041583" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041583 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041583 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041583 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041583 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041584

Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
770c8342a8320ee87a4437819aa1b63fd25b0060efe60d0bfe880bd1d0f09f4f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041584, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041584.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041584" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041584" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041584 Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041584 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041584 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041584 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041585

Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
0c3f78561bb61b4f2fc8acff3a8110ac8ac895b0c3fa8228a4962f3154e4122c

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041585, “Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041585.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041585" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041585" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041585 Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041585 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041585 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041585 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041585", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 25, "words": 836 }, "figures": [], "files": [ { "bytes": 16429, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "89884e644d9bcc6dfb4b7687f542765126ff04f4d24f32dd42b18e5bb3cd7d1c" }, { "bytes": 6406, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dc7952d65b02d73ad16f792354948138d8b6f90a27a8012b4e7227434992c0d4" }, { "bytes": 6072, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0c3f78561bb61b4f2fc8acff3a8110ac8ac895b0c3fa8228a4962f3154e4122c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041585/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041585", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-7de6-bad3-9ff9f4dd8983" } eGNUroj0ESwTYlhM5WjmlD3auSYuRYAEdWzRwyYONxurWWS3jRW8QJJHh1U6ycrIQwJj2u2hSYwKqaxrmPF3DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: eGNUroj0ESwTYlhM5WjmlD3auSYuRYAEdWzRwyYONxurWWS3jRW8QJJHh1U6ycrIQwJj2u2hSYwKqaxrmPF3DQ== {"files":[{"bytes":17881,"name":"index.html","sha256":"cf69b25536051cb7cd220281e78e57494c4a4ec1f9899731b091811de15e60ef"},{"bytes":7576,"name":"publication.md","sha256":"a4ef2a754cd64430e6089d1d5083380d547f7d3adaec2780061d982c4c70a652"},{"bytes":7258,"name":"publication.txt","sha256":"430c684ad84edf3b5513bd9ff23cc98d74f42c9313f397ec2c76f084a35ada21"},{"bytes":2772,"name":"manifest.json","sha256":"aa1c9be0d1771815d3a080840f96d5648212269295e15f10a8c3bc42d78bfc43"},{"bytes":89,"name":"manifest.sig","sha256":"36a24c2edb2077449d9dc20aca14d1a67410d8cd224f64e4849a8d4cd1363e62"},{"bytes":227,"name":"manifest.sig.txt","sha256":"18bf2b25a723b2e8ec062b20e2d37cd5f51c8924e49f7d9d27baaa7985af3b97"}],"publication_id":"OT-2026-000041586"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041586
OpenTechnical

OT-2026-000041586

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
430c684ad84edf3b5513bd9ff23cc98d74f42c9313f397ec2c76f084a35ada21

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041586, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041586.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041586" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041586" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041586 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041586 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041586 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041586 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041586", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 17881, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cf69b25536051cb7cd220281e78e57494c4a4ec1f9899731b091811de15e60ef" }, { "bytes": 7576, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a4ef2a754cd64430e6089d1d5083380d547f7d3adaec2780061d982c4c70a652" }, { "bytes": 7258, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "430c684ad84edf3b5513bd9ff23cc98d74f42c9313f397ec2c76f084a35ada21" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041586/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041586", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7748-aafe-87560c4ee086" } CsjYaV4yV4KcxzdfzPqm4PsJlbgBXPYXERTrQLuEjowa5y1GqQWKgZGmHYPMZoWHERMdfWENYt9oTVgKp4hUBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CsjYaV4yV4KcxzdfzPqm4PsJlbgBXPYXERTrQLuEjowa5y1GqQWKgZGmHYPMZoWHERMdfWENYt9oTVgKp4hUBQ== {"files":[{"bytes":18846,"name":"index.html","sha256":"87749d30188cc120383921d74e48af8fe8621c5d1639d7e34a593609e00f0980"},{"bytes":8436,"name":"publication.md","sha256":"3fc8eb1773c7604ccabbc95dfe6a472a52fe6f49801add4b17a1add41f6d082b"},{"bytes":8095,"name":"publication.txt","sha256":"d234db86423458688ea2633395e97b38d77d9d0f65dbf7ccad1a42c18bf076c4"},{"bytes":2885,"name":"manifest.json","sha256":"af4509c7a19e5749aaa8748f59562205779c8b3245bd2192b953fcf3a695a2f7"},{"bytes":89,"name":"manifest.sig","sha256":"fad7eb5674d9f797e92789d6d6607f0f0447cc25ead5ebc0a8028fda4b9d439c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0354cdc9466b5fd18495696f6c26eabf2864ec2fe1912ba3be83f528df0056da"}],"publication_id":"OT-2026-000041587"} Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041587
OpenTechnical

OT-2026-000041587

Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
d234db86423458688ea2633395e97b38d77d9d0f65dbf7ccad1a42c18bf076c4

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041587, “Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041587.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041587" title: "Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041587" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041587 Foam pad vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041587 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041587 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041587 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041588

Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
6e12c995225d31cc9bc86bca31bc5a719e70e2d27bb50e84bc9e226a1a57d472

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041588, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041588.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041588" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041588" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041588 Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041588 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041588 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041588 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041588", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 804 }, "figures": [], "files": [ { "bytes": 16016, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "95402ba1b52fb5984a48ca4f458a76ebd2d399edb0b68a424ad66d7458540a21" }, { "bytes": 6137, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "06bac86b8adcfcf0fe3c34a916de4b79b6817f86dbf24bbfac7219b1d8cf93f0" }, { "bytes": 5826, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6e12c995225d31cc9bc86bca31bc5a719e70e2d27bb50e84bc9e226a1a57d472" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041588/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041588", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-70e0-93e0-c1f989acb3b5" } YhlWvBZfLP6vGfdY0uDW8vrwEV417cxxJsUNFZy1lkFJtDaZYYbf7QyZD0z19Zk2nC+vwiZOhAfYdSqxVcpXDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: YhlWvBZfLP6vGfdY0uDW8vrwEV417cxxJsUNFZy1lkFJtDaZYYbf7QyZD0z19Zk2nC+vwiZOhAfYdSqxVcpXDw== {"files":[{"bytes":17227,"name":"index.html","sha256":"536cbe8b72f72610fbd3f63cc679d4bd73c742b1dbfd025ab27168f63697ae32"},{"bytes":7094,"name":"publication.md","sha256":"f4b42fb44867882e416102ef1a19f95fdf49a76c7b3b0f301c2e03b21d4a8373"},{"bytes":6757,"name":"publication.txt","sha256":"56610256bf1cc1ae582335fa448c3c9e117864665e4c612a9136273b4b19d2b7"},{"bytes":2834,"name":"manifest.json","sha256":"7c9f2d8a1ec3a227b82db6a1ecfe87f3ad0ce8f651a048bea64c8988348c2537"},{"bytes":89,"name":"manifest.sig","sha256":"66cc950fc26e2330ded19879fc5919d04c7b0006286ce93ccb553a93b5739f4a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"78525579bad1facd84a216bc3aadbadaf174f5a95651e7a0914d60b174aedc56"}],"publication_id":"OT-2026-000041589"} Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041589
OpenTechnical

OT-2026-000041589

Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
56610256bf1cc1ae582335fa448c3c9e117864665e4c612a9136273b4b19d2b7

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041589, “Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041589.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041589" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041589" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041589 Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041589 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041589 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041589 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041590

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
9a3ca3a483228fd5f245cea4160060a4ef6af9669038b47e1512510f917762a9

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041590, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041590.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041590" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041590" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041590 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041590 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041590 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041590 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041591

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
7b22959c4079a16df967899e6940b0cd2fff7e81aab9bb19124fbd3bc1662cd6

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041591, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041591.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041591" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041591" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041591 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041591 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041591 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041591 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041591", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1061 }, "figures": [], "files": [ { "bytes": 18047, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6cf99f8fab9ae21103389159d644d7ccf1b4246939084bb317dfa2f8114a368f" }, { "bytes": 7760, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ffb2cffb4456206b23ae6ac83aed5bee0d320754186acf9ef5bc9f5b81b7fa55" }, { "bytes": 7416, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7b22959c4079a16df967899e6940b0cd2fff7e81aab9bb19124fbd3bc1662cd6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041591/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041591", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a0-7d25-a5da-074802528965" } GMYUd4lBz5IU1oA1y76hVdEwvOCOuDqk6CCGshBq4M9ySpcblF280Aj6SVjVTbp1toNbfnOSC7BJugWX0F+RDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GMYUd4lBz5IU1oA1y76hVdEwvOCOuDqk6CCGshBq4M9ySpcblF280Aj6SVjVTbp1toNbfnOSC7BJugWX0F+RDQ== {"files":[{"bytes":15465,"name":"index.html","sha256":"28af3c159a1fcc2e9d5879a11d45614488277bb8909415f5e452c9fad3161b48"},{"bytes":5653,"name":"publication.md","sha256":"af37a4e16293f040d6b5197da0ef654c9c6d1f84712562281c36ef088386469f"},{"bytes":5345,"name":"publication.txt","sha256":"42961c1ffafb8ba4c10ec8ce0491efb7bda5788c52176aa17e65da682a2d607c"},{"bytes":2740,"name":"manifest.json","sha256":"f79a771390522493cc83851c8d7bc9bc5b2374c13e3f6e59b8f45d3957975fe5"},{"bytes":89,"name":"manifest.sig","sha256":"89f4d5884b30fc12aa73aaf3bb498d5a599b8c0c2844ccbc2da3f66339e4a2d5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1a0c61bc49f18aa9c0e3368855f27d0f6173579102bcc8c9483a2692bfd439ac"}],"publication_id":"OT-2026-000041592"} Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000041592
OpenTechnical

OT-2026-000041592

Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
42961c1ffafb8ba4c10ec8ce0491efb7bda5788c52176aa17e65da682a2d607c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041592, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041592.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041592" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041592" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041592 Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041592 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041592 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041592 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041592", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 733 }, "figures": [], "files": [ { "bytes": 15465, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "28af3c159a1fcc2e9d5879a11d45614488277bb8909415f5e452c9fad3161b48" }, { "bytes": 5653, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "af37a4e16293f040d6b5197da0ef654c9c6d1f84712562281c36ef088386469f" }, { "bytes": 5345, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "42961c1ffafb8ba4c10ec8ce0491efb7bda5788c52176aa17e65da682a2d607c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041592/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041592", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a0-7923-81ee-aed1150fb273" } ycRH4IhPeX6AaodQ5vJwbJ2v6lm6umFR4lS6W+2/LIdOD2+LuazX6vTTk1/DlswyH/3EgBYZZiBiz1x43+drDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ycRH4IhPeX6AaodQ5vJwbJ2v6lm6umFR4lS6W+2/LIdOD2+LuazX6vTTk1/DlswyH/3EgBYZZiBiz1x43+drDw== {"files":[{"bytes":16978,"name":"index.html","sha256":"ed71be96440e49701877d970d05c50a82bd325263382846944e351d0ac3b4b71"},{"bytes":6888,"name":"publication.md","sha256":"784b5d92e183f94193d3f78984a12663a802cbea2bc674cfd1cda60bf1176162"},{"bytes":6551,"name":"publication.txt","sha256":"cbe2cef5df84841cfd54303cdb5cdf9553fec06944087735cf48669597a5c68f"},{"bytes":2834,"name":"manifest.json","sha256":"d65dd35b011d5e2b4d5d6e27ab9671627990c7a13d6b5db41dc647a4d0758948"},{"bytes":89,"name":"manifest.sig","sha256":"fa4af182c7ddc927c2c00799a8e1561267643c53e8a848a3958c496efae5fbde"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f992c6afc5b02a9ea7e871010bec451725e9a031fca4c56ab6f5031c1b3f7fc7"}],"publication_id":"OT-2026-000041593"} Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041593
OpenTechnical

OT-2026-000041593

Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
cbe2cef5df84841cfd54303cdb5cdf9553fec06944087735cf48669597a5c68f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0018]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041593, “Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041593.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041593" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041593" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041593 Six cup vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041593 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0018] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041593 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041593 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041594

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
cab41bcbc70e674141ca42ec755693810c760ea42a3889ce98f33998bb4a6af4

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041594, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041594.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041594" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041594" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041594 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041594 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041594 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041594 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041595

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
96fcf5e9a036b948f79b1c5a057e755aad6e7b74ef63fa25864946cd15620591

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041595, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041595.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041595" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041595" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041595 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041595 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041595 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041595 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041595", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1167 }, "figures": [], "files": [ { "bytes": 18853, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ad786ae88e1516a72be1771296b2e9e407e16cc0573a8c12c2610a8573ba78c7" }, { "bytes": 8448, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "31b92deabdab735481c565e298089320839c3ede7562ec5136810b342e3a0f88" }, { "bytes": 8105, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "96fcf5e9a036b948f79b1c5a057e755aad6e7b74ef63fa25864946cd15620591" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041595/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041595", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7a83-a0db-5ec292e66b18" } w+kn/ldG0i8/aO9Q19yHjV/pyNU4vNMKzadpXak0VFh6FZMJHnjmxgVLb0PLmyiIl0l25EaxK+8b/lFNnlzeDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: w+kn/ldG0i8/aO9Q19yHjV/pyNU4vNMKzadpXak0VFh6FZMJHnjmxgVLb0PLmyiIl0l25EaxK+8b/lFNnlzeDQ== {"files":[{"bytes":16273,"name":"index.html","sha256":"0ecc8028d5ae15d328271e227324589109da4b8dd0dfd91aa22b809dc5443b44"},{"bytes":6351,"name":"publication.md","sha256":"af89322e95e22f6ed845303a1e8dd1cb77724e5f5c1ce55880c43b2f3e8de0b7"},{"bytes":6040,"name":"publication.txt","sha256":"83fb230b0675050679981e70999e27bf39a25b53b8ff2d2c45e78d39f418e0d0"},{"bytes":2749,"name":"manifest.json","sha256":"050d6d9fdaaf75f0de03d2e1afede4aa406bd8315d01fa57b1a6b9a299c99506"},{"bytes":89,"name":"manifest.sig","sha256":"347777e4ec42966faa4d437d2f4d916dee5ce186251d75d5943a6bd7fbab0d44"},{"bytes":227,"name":"manifest.sig.txt","sha256":"636a2366f49b7ff4c0c2f709334431849eee4613f1c73164d05c400a3cfd7569"}],"publication_id":"OT-2026-000041596"} Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041596
OpenTechnical

OT-2026-000041596

Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
83fb230b0675050679981e70999e27bf39a25b53b8ff2d2c45e78d39f418e0d0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041596, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041596.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041596" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041596" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041596 Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041596 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041596 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041596 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041597

Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ef44f56bb39fd8c2fbea09fc6f4accd57c35f5242615b16a4993fca2346947ea

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041597, “Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041597.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041597" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041597" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041597 Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041597 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041597 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041597 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041597", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 869 }, "figures": [], "files": [ { "bytes": 16637, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1c782d9b62be50ba2aa43439f516b2b6d5628aed00fb77178a62c1bc9bca1fd9" }, { "bytes": 6528, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0c699b8c33c86c0a2770367fd0059b038a23d2b611b6271039fecd83d5c4d4c5" }, { "bytes": 6221, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ef44f56bb39fd8c2fbea09fc6f4accd57c35f5242615b16a4993fca2346947ea" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041597/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041597", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-7aae-beaf-c274a6dacad0" } pvFtA/Qj4lG3t6COz2i/Avki1dD+ZCqQOqEzTqqcH7/IC8cdiKqQYqzdLLxfEimeuIy8RRuLQq2xv8+J4/A8Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pvFtA/Qj4lG3t6COz2i/Avki1dD+ZCqQOqEzTqqcH7/IC8cdiKqQYqzdLLxfEimeuIy8RRuLQq2xv8+J4/A8Bg== {"files":[{"bytes":17924,"name":"index.html","sha256":"9436bbf3f4213e403117fd32bff9f4c6f207375d23a03ba5a022a44d1d50667c"},{"bytes":7625,"name":"publication.md","sha256":"492f3005244dcd37214cd30bac5cb7bd39d8b00b3c8a7fd51b1253ee7130e484"},{"bytes":7310,"name":"publication.txt","sha256":"b74dbfdcd1e2f956e464939bf33f0a5387eb4285d05bd2d5d2de0720e9c4b76d"},{"bytes":2769,"name":"manifest.json","sha256":"d9972d4847fb117b8b27d85decbb321aade4e372ff49948a42ffbf1f3cda15dc"},{"bytes":89,"name":"manifest.sig","sha256":"32ff2f634fc3b58440c7e48c28d813271e37f50e235b7316d22aa4f9f2acca72"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c99c695c767394fec8e2ffead95ab589865849e21e2fce0c23639be8e1cff898"}],"publication_id":"OT-2026-000041598"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041598
OpenTechnical

OT-2026-000041598

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b74dbfdcd1e2f956e464939bf33f0a5387eb4285d05bd2d5d2de0720e9c4b76d

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041598, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041598.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041598" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041598" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041598 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041598 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041598 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041598 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041598", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1050 }, "figures": [], "files": [ { "bytes": 17924, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9436bbf3f4213e403117fd32bff9f4c6f207375d23a03ba5a022a44d1d50667c" }, { "bytes": 7625, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "492f3005244dcd37214cd30bac5cb7bd39d8b00b3c8a7fd51b1253ee7130e484" }, { "bytes": 7310, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b74dbfdcd1e2f956e464939bf33f0a5387eb4285d05bd2d5d2de0720e9c4b76d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041598/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041598", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-71d2-8a6d-767a9c7c791c" } +aAuYO/+UIziAd1q9ai21x0QkHjR6ANiGRsvTeJp2JMqbhNmlCAT+3T1be1H3Ri5itEvqctcmjfYXaMnFok3DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +aAuYO/+UIziAd1q9ai21x0QkHjR6ANiGRsvTeJp2JMqbhNmlCAT+3T1be1H3Ri5itEvqctcmjfYXaMnFok3DQ== {"files":[{"bytes":18600,"name":"index.html","sha256":"9c57add9d35b8c71a75ae426020ca5dfb77a14e1da29590d1c615930285ab277"},{"bytes":8238,"name":"publication.md","sha256":"e9aea0f62f166514f8afb268f7f4685a844a749f703075b48d74aabc6a349af9"},{"bytes":7895,"name":"publication.txt","sha256":"b79e9264762f0307722af127663a56046b020242358d89e2ee9c40ec55e9a0a5"},{"bytes":2898,"name":"manifest.json","sha256":"e2db4a99ada1bc6122cdd212e225830a9ee7a9a164321d84f3cde24e76672db9"},{"bytes":89,"name":"manifest.sig","sha256":"25d31dc949c23d91f649fe23c0dee090f3a0037903cf0eff055e6330364c07fb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9643edd3c3485a06de33855513bd9c50c7f4772a0819b87c552039daae28abc1"}],"publication_id":"OT-2026-000041599"} Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041599
OpenTechnical

OT-2026-000041599

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
b79e9264762f0307722af127663a56046b020242358d89e2ee9c40ec55e9a0a5

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041599, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041599.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041599" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041599" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041599 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041599 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041599 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041599 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041599", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1132 }, "figures": [], "files": [ { "bytes": 18600, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9c57add9d35b8c71a75ae426020ca5dfb77a14e1da29590d1c615930285ab277" }, { "bytes": 8238, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e9aea0f62f166514f8afb268f7f4685a844a749f703075b48d74aabc6a349af9" }, { "bytes": 7895, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b79e9264762f0307722af127663a56046b020242358d89e2ee9c40ec55e9a0a5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041599/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041599", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7c6e-84a4-04b57abe6e9b" } Uky7Fpey79gN7wR5B4+qrxOY4QFiGZWbxzYTYKgamEh9ErVMfxfGQFv1mknVBwmzEfpIVUOSPHEYVQ3Rr6ozBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Uky7Fpey79gN7wR5B4+qrxOY4QFiGZWbxzYTYKgamEh9ErVMfxfGQFv1mknVBwmzEfpIVUOSPHEYVQ3Rr6ozBg== {"files":[{"bytes":16020,"name":"index.html","sha256":"bbf4dfd8d91992c32334d6f68e542977998b1b21aaf0be12d18ed58bd8e7179d"},{"bytes":6141,"name":"publication.md","sha256":"af25b99e0a7dca331a4bad09235f62be0964f87cbab44a1b1adcc808b6719130"},{"bytes":5830,"name":"publication.txt","sha256":"30b61955926184338e80bb88ca5885adb94c5247956fdcaaf8b284f8b71cf2df"},{"bytes":2749,"name":"manifest.json","sha256":"db227f278a044bc31b5bf2787df19410070ee31038412dbed136e0e6868204cb"},{"bytes":89,"name":"manifest.sig","sha256":"2ffc1eb91f426760a5eea8a45ae50e89a359551f6ba4fbe4ff914357ff1f5fdb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f30e0f2c06bf2dfd09109c66f9bdfc24050bcf9540b7140a47079036649d003b"}],"publication_id":"OT-2026-000041600"} Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041600
OpenTechnical

OT-2026-000041600

Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
30b61955926184338e80bb88ca5885adb94c5247956fdcaaf8b284f8b71cf2df

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041600, “Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041600.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041600" title: "Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041600" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041600 Two bellows cup vacuum gripper, two outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041600 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the two outlets feed two bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041600 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041600 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041601

Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e18980643f8b2bf54e08ca7e16756ef90c1aa21acfd5da32a6e03bdd1a89f6d5

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041601, “Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041601.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041601" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041601" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041601 Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041601 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041601 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041601 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041601", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 974 }, "figures": [], "files": [ { "bytes": 17441, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "47557674051480e985918657fceef106c25a6dd9cbaf3dc7090bf29e3cbcf96a" }, { "bytes": 7222, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "73906fec60d78601a572644f293621970fb7416204476a939ef813b03a9e9c08" }, { "bytes": 6912, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e18980643f8b2bf54e08ca7e16756ef90c1aa21acfd5da32a6e03bdd1a89f6d5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041601/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041601", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7c80-bbbc-ec31a7760c07" } 6LsAOaAMY+Tz++u+LdLnIMYXch+f7PhvYw41ptV8JM4SLGtbcLrBHan/0+rBsknZQN0adSxa/5dOQ45ek4dYAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6LsAOaAMY+Tz++u+LdLnIMYXch+f7PhvYw41ptV8JM4SLGtbcLrBHan/0+rBsknZQN0adSxa/5dOQ45ek4dYAQ== {"files":[{"bytes":17675,"name":"index.html","sha256":"a1b9dd62571a23fc080acd169177e6f1d081489e1fadad19a9c9278d6e2753d9"},{"bytes":7419,"name":"publication.md","sha256":"944b6c543263f2d0dd077762d38e85892d87da3af9fc4684c1395746fcfa8015"},{"bytes":7104,"name":"publication.txt","sha256":"30a72f21d54b611cda7a7b383365c27708684b72322f26cff5fd2f6ee085c8a9"},{"bytes":2769,"name":"manifest.json","sha256":"e91f462b6d77c2e72511f7209418242f170ee6fa0a5b2de8d3161e1108bd814d"},{"bytes":89,"name":"manifest.sig","sha256":"83b9503f48f2dc0f77612978e8eb4b9e61fbcde6d635488f7fbd0dba4f627d06"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7a074550c15b03b0db7a829e1b45e768832a552d443008544bb549ebaeb81ba9"}],"publication_id":"OT-2026-000041602"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041602
OpenTechnical

OT-2026-000041602

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
30a72f21d54b611cda7a7b383365c27708684b72322f26cff5fd2f6ee085c8a9

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041602, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041602.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041602" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041602" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041602 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041602 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041602 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041602 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041602", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1016 }, "figures": [], "files": [ { "bytes": 17675, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a1b9dd62571a23fc080acd169177e6f1d081489e1fadad19a9c9278d6e2753d9" }, { "bytes": 7419, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "944b6c543263f2d0dd077762d38e85892d87da3af9fc4684c1395746fcfa8015" }, { "bytes": 7104, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "30a72f21d54b611cda7a7b383365c27708684b72322f26cff5fd2f6ee085c8a9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041602/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041602", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-721d-956e-772efe6d1eb5" } oXOt7BP2LLhyPKy10dm/1iiFNo6e/j5kX/TDeJLkLxY3sPDAMSChPDM+pPDZTDIuSE4Z/arDBdB7kWtzRd+GDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: oXOt7BP2LLhyPKy10dm/1iiFNo6e/j5kX/TDeJLkLxY3sPDAMSChPDM+pPDZTDIuSE4Z/arDBdB7kWtzRd+GDg== {"files":[{"bytes":18047,"name":"index.html","sha256":"000f0ce1c6fc1bde7c736abb39e4a91dcf4298630d0633a53e8c619bb0941ec2"},{"bytes":7760,"name":"publication.md","sha256":"a3dd54de0ec434f846abfea87edd9eeaef4ffdf10f6b4086e4601b9b6c4973e1"},{"bytes":7416,"name":"publication.txt","sha256":"cc9e9fc3e568fc4d909513e5614f37aa38a39d58f31ee73988fb3d4e16d7349e"},{"bytes":2893,"name":"manifest.json","sha256":"32381f89cd9f9e709bf66debc2c82e07f64b544f8349bdf85cb8d0e684c618b8"},{"bytes":89,"name":"manifest.sig","sha256":"5030ae2c5770f1108ca2b030616797bcc2a88cfdd4b7054ad7717a23b297cc73"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f114d74fef420a60580fd50e561e4f193ce2e4b611e8e9b96bfa58ea72729a39"}],"publication_id":"OT-2026-000041603"} Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041603
OpenTechnical

OT-2026-000041603

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
cc9e9fc3e568fc4d909513e5614f37aa38a39d58f31ee73988fb3d4e16d7349e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041603, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041603.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041603" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041603" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041603 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041603 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041603 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041603 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041603", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1061 }, "figures": [], "files": [ { "bytes": 18047, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "000f0ce1c6fc1bde7c736abb39e4a91dcf4298630d0633a53e8c619bb0941ec2" }, { "bytes": 7760, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a3dd54de0ec434f846abfea87edd9eeaef4ffdf10f6b4086e4601b9b6c4973e1" }, { "bytes": 7416, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cc9e9fc3e568fc4d909513e5614f37aa38a39d58f31ee73988fb3d4e16d7349e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041603/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041603", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a0-7f82-924b-652b08cf3539" } fgfNIsK4voLcvUU1OjS6JakqGXl+WtFBczPE4M7zG6hISPmQvBUCllmu2SmOuQkFvXJw+O21DheWIsJJTVhtBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fgfNIsK4voLcvUU1OjS6JakqGXl+WtFBczPE4M7zG6hISPmQvBUCllmu2SmOuQkFvXJw+O21DheWIsJJTVhtBA== {"files":[{"bytes":15631,"name":"index.html","sha256":"b8487b46315acc1c9978a2579bdcb664f4d348b3a33bfbdeac0992f062191f5e"},{"bytes":5771,"name":"publication.md","sha256":"35cdcab2213e8eb0e707db59ed912595e6a70db4d0d076d2cdea6ccef1dd2aa4"},{"bytes":5463,"name":"publication.txt","sha256":"733dd55a930c42ec73b5092424b3e345f058d39a988c923618bf6d4efb9930af"},{"bytes":2734,"name":"manifest.json","sha256":"2797f772c36da41ef1835423b1d1ce9cc468736cf6efb246784a1a9d9e224eac"},{"bytes":89,"name":"manifest.sig","sha256":"98979e9f0c32d2f68e17e6d30a4d962dbd7a1847618324c65f6c7e0b03b33e59"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f89eafe3dd47dee579738e29c22e26e04956b1b922827442736d796447817554"}],"publication_id":"OT-2026-000041604"} Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041604
OpenTechnical

OT-2026-000041604

Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
733dd55a930c42ec73b5092424b3e345f058d39a988c923618bf6d4efb9930af

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041604, “Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041604.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041604" title: "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041604" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041604 Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041604 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041604 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041604 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041604", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15631, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b8487b46315acc1c9978a2579bdcb664f4d348b3a33bfbdeac0992f062191f5e" }, { "bytes": 5771, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "35cdcab2213e8eb0e707db59ed912595e6a70db4d0d076d2cdea6ccef1dd2aa4" }, { "bytes": 5463, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "733dd55a930c42ec73b5092424b3e345f058d39a988c923618bf6d4efb9930af" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041604/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041604", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a0-7b39-aa30-9a53a0f74920" } b1RtZXhiczQqZf4tgZi+8gQtCIlkJMF8TcIZuLcnV4H6zUb8N9dUeD6UvGCIMQc1Q31/lz/5qHhxl2mub+RECw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: b1RtZXhiczQqZf4tgZi+8gQtCIlkJMF8TcIZuLcnV4H6zUb8N9dUeD6UvGCIMQc1Q31/lz/5qHhxl2mub+RECw== {"files":[{"bytes":17192,"name":"index.html","sha256":"458966de3ef50912aed945adb51549e0827693c4650b830cd6b6393978322eee"},{"bytes":7016,"name":"publication.md","sha256":"22e59ec4cb1a5e9fc9b9347dd322e0dbc30f6ff6ddf0664a9ba616f86ac7efc0"},{"bytes":6706,"name":"publication.txt","sha256":"d45248cd180e963f49cb0f3fd05d61004731f0f583bae2ef157586b306cf6a23"},{"bytes":2783,"name":"manifest.json","sha256":"e1339980880c8195fe2b09f518a126cc257f353cfb177f796454b974b8a14364"},{"bytes":89,"name":"manifest.sig","sha256":"8325cd869a6a02ab6d0ef1e046628c65bf94346a6c30dd23c8b6e759def3c742"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8e29ad8dce4a934488a8449e502138e5e13b485a80af04728ef0cf6531f317af"}],"publication_id":"OT-2026-000041605"} Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041605
OpenTechnical

OT-2026-000041605

Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d45248cd180e963f49cb0f3fd05d61004731f0f583bae2ef157586b306cf6a23

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041605, “Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041605.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041605" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041605" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041605 Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041605 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041605 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041605 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041606

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
1dcd595487aa6dc2a7a284c0604885d2100b888e92d559cbbdf48a021f49efd6

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041606, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041606.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041606" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041606" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041606 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041606 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041606 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041606 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041606", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 930 }, "figures": [], "files": [ { "bytes": 17066, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c966068d4d50e6c9f13a1c8cdb2c9f9040bb5ebb317afad7727d3f01f86b5bbe" }, { "bytes": 6877, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "89e044e7394b35941172a39f6d681bf26aa631e561c6af68501970972d057af7" }, { "bytes": 6565, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1dcd595487aa6dc2a7a284c0604885d2100b888e92d559cbbdf48a021f49efd6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041606/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041606", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-734c-832e-480c4ceb0d68" } 90J0DBWsqHcKCUihBRCmJTdFL8WHMtP7oGNXPDhY6aFQUbwlj9HSWMI2uVFB4/xGckjf37G23vF7WnTobYCCCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 90J0DBWsqHcKCUihBRCmJTdFL8WHMtP7oGNXPDhY6aFQUbwlj9HSWMI2uVFB4/xGckjf37G23vF7WnTobYCCCw== {"files":[{"bytes":18853,"name":"index.html","sha256":"9d1cddc0babfaff4c702b5d38f9bb7d0966dfa236c56e63440ea591b2a81dc18"},{"bytes":8448,"name":"publication.md","sha256":"e759e8009ea99c7e803517df771fc86c4ddfdf926c288e8a1c7f03bf5ce27d0f"},{"bytes":8105,"name":"publication.txt","sha256":"681fc83712fb8b42043f31d14a6c6a1338eaaa853f2ddf1ce4dbc62b5290f880"},{"bytes":2898,"name":"manifest.json","sha256":"9f76ab576a2eef0f7385b829c202eb69c1a1eb582520cc66f68c3507d9888024"},{"bytes":89,"name":"manifest.sig","sha256":"4028140909aa28f2cfc5f934cc081a7b70437fa12e1a216b7d1342b7cdb256e1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8678ee9787c5b40e9dcc85351983e17e57a1b8e8b31a56ecdc76c94b04868b67"}],"publication_id":"OT-2026-000041607"} Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041607
OpenTechnical

OT-2026-000041607

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
681fc83712fb8b42043f31d14a6c6a1338eaaa853f2ddf1ce4dbc62b5290f880

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041607, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041607.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041607" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041607" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041607 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041607 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041607 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041607 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041607", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1167 }, "figures": [], "files": [ { "bytes": 18853, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9d1cddc0babfaff4c702b5d38f9bb7d0966dfa236c56e63440ea591b2a81dc18" }, { "bytes": 8448, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e759e8009ea99c7e803517df771fc86c4ddfdf926c288e8a1c7f03bf5ce27d0f" }, { "bytes": 8105, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "681fc83712fb8b42043f31d14a6c6a1338eaaa853f2ddf1ce4dbc62b5290f880" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041607/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041607", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7735-a5a2-bbf24307d61e" } j3WR5lQXpiwXPntzZ0UNkxizjXPCwOFWClWMYUtPn4hDFEbqmapawwTA5SAxktEkp9ff4UI80vpADGwehFd5DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: j3WR5lQXpiwXPntzZ0UNkxizjXPCwOFWClWMYUtPn4hDFEbqmapawwTA5SAxktEkp9ff4UI80vpADGwehFd5DA== {"files":[{"bytes":16186,"name":"index.html","sha256":"3852365f68a459d5c88758cf7076a4936a09c7e1a5ac52f80aa097cfc28993ce"},{"bytes":6266,"name":"publication.md","sha256":"7adef5489f5eb5f8b5fd8902cd7d63a671dda5b732763a4adf528970b86093c0"},{"bytes":5948,"name":"publication.txt","sha256":"4990a74a68dcebde376e249c21f413723e63f00a98a024739ba1e856c0940380"},{"bytes":2750,"name":"manifest.json","sha256":"ec97cd4d07003725458269e15b197405029665360a5306dfb7b6304cc8220b00"},{"bytes":89,"name":"manifest.sig","sha256":"558621a6c56e504d3bab1eaef8fdc7184f17546ccd19e539ec7a1adf8cea2351"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ffe7a52265c47bf69c4e9a2aecce9df31a26db021a33f18129545ea31cd4dfbf"}],"publication_id":"OT-2026-000041608"} Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041608
OpenTechnical

OT-2026-000041608

Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4990a74a68dcebde376e249c21f413723e63f00a98a024739ba1e856c0940380

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041608, “Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041608.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041608" title: "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041608" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041608 Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041608 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041608 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041608 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041608", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16186, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3852365f68a459d5c88758cf7076a4936a09c7e1a5ac52f80aa097cfc28993ce" }, { "bytes": 6266, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7adef5489f5eb5f8b5fd8902cd7d63a671dda5b732763a4adf528970b86093c0" }, { "bytes": 5948, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4990a74a68dcebde376e249c21f413723e63f00a98a024739ba1e856c0940380" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041608/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041608", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-707f-b798-d2afdcef6bc5" } o4DwlDbTjxE0XFbibLYLC8S2TjNwAGQfn4hdLA1Tmqtt8Gxo+a8LRv78KEsW/15wjdWaNnSu0D6ZTfUwSTivCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: o4DwlDbTjxE0XFbibLYLC8S2TjNwAGQfn4hdLA1Tmqtt8Gxo+a8LRv78KEsW/15wjdWaNnSu0D6ZTfUwSTivCA== {"files":[{"bytes":16637,"name":"index.html","sha256":"7f3fa0d7d0946c942b42ba4d5feb555d1fad5dd7d56f7cb41ed7e699063b6897"},{"bytes":6528,"name":"publication.md","sha256":"29be70e4f13eda9d209adf296fbad05a8445ecb1a24b017d5155941e1921ac91"},{"bytes":6221,"name":"publication.txt","sha256":"45d5a634f150171a549ddcf9c0935a49d914675c7543d4acf9c940c06d703c0c"},{"bytes":2774,"name":"manifest.json","sha256":"7ba73fa1de10cd22280c64642839002cdc2425ea9b75de5d6e87cbddc7b9e409"},{"bytes":89,"name":"manifest.sig","sha256":"6d4df1e4533a661c7f71375b80feeebb50637d071e6e0679411a79616ca53210"},{"bytes":227,"name":"manifest.sig.txt","sha256":"04068a37301192f6325ecb7b669a20857d2add3f2be6ca07ff61985fda8d9e41"}],"publication_id":"OT-2026-000041609"} Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041609
OpenTechnical

OT-2026-000041609

Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
45d5a634f150171a549ddcf9c0935a49d914675c7543d4acf9c940c06d703c0c

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041609, “Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041609.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041609" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041609" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041609 Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041609 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041609 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041609 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041609", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 27, "words": 869 }, "figures": [], "files": [ { "bytes": 16637, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7f3fa0d7d0946c942b42ba4d5feb555d1fad5dd7d56f7cb41ed7e699063b6897" }, { "bytes": 6528, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "29be70e4f13eda9d209adf296fbad05a8445ecb1a24b017d5155941e1921ac91" }, { "bytes": 6221, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "45d5a634f150171a549ddcf9c0935a49d914675c7543d4acf9c940c06d703c0c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041609/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041609", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-7dbe-ae17-955924ad0056" } KFQHKY6G5FC4JaTY/hTDwvcFab6VSF40GeGhUcBKji4iXE9fIJ6pxRjNhnOzXU3RTSJO4JXPHRcO32RnmX86AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: KFQHKY6G5FC4JaTY/hTDwvcFab6VSF40GeGhUcBKji4iXE9fIJ6pxRjNhnOzXU3RTSJO4JXPHRcO32RnmX86AA== {"files":[{"bytes":17870,"name":"index.html","sha256":"98d056ccfb3fc909f2134c84f1b30f12396759f28f3b3391c4717ab4bc39c5b1"},{"bytes":7571,"name":"publication.md","sha256":"fdc83114a20c1785e78011a1b84eca79d4c315cf3c8860c3ab78dfb53e9e3c2f"},{"bytes":7256,"name":"publication.txt","sha256":"3c335e9c5129e0f5add0df3230b0d80cceefc8d0fdcc0929a60c801cdea64a05"},{"bytes":2769,"name":"manifest.json","sha256":"0f7990403f05e4a0a4520295500adc7d9cc72414710f7b4940cd40c30e02c790"},{"bytes":89,"name":"manifest.sig","sha256":"7f303ce9663654ba143ce2e6653cfb6c6f99016f9db09f2dc104fdca83d04677"},{"bytes":227,"name":"manifest.sig.txt","sha256":"33c383619992f6d46e180a17c4e0a0f32e5a31df35580b03515a378ecef5e7e8"}],"publication_id":"OT-2026-000041610"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041610
OpenTechnical

OT-2026-000041610

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3c335e9c5129e0f5add0df3230b0d80cceefc8d0fdcc0929a60c801cdea64a05

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041610, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041610.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041610" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041610" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041610 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041610 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041610 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041610 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041610", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 17870, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "98d056ccfb3fc909f2134c84f1b30f12396759f28f3b3391c4717ab4bc39c5b1" }, { "bytes": 7571, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fdc83114a20c1785e78011a1b84eca79d4c315cf3c8860c3ab78dfb53e9e3c2f" }, { "bytes": 7256, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3c335e9c5129e0f5add0df3230b0d80cceefc8d0fdcc0929a60c801cdea64a05" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041610/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041610", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-72d4-a45d-ae2e10990c33" } uaEHQbSFFaEi+T0AoLT2YN0Dz3xRj95GTRInFgEKOnRxIQXIo8vDrOteUD30UolQ/ojwZne2iWagKgu8lUAhBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: uaEHQbSFFaEi+T0AoLT2YN0Dz3xRj95GTRInFgEKOnRxIQXIo8vDrOteUD30UolQ/ojwZne2iWagKgu8lUAhBw== {"files":[{"bytes":18600,"name":"index.html","sha256":"a869e7cd465c779f2e04cf2e8bb25f3713fcb491044dae5bf9d0e2537d3f6a81"},{"bytes":8238,"name":"publication.md","sha256":"d61c0aff1df6951e2922dad56be9e15139622d5c7c8c6991c93f8cea6bffd856"},{"bytes":7895,"name":"publication.txt","sha256":"948f12fb45381f4c1b32abbda3da63de99f6fa654d9bf93813380f673c08290e"},{"bytes":2898,"name":"manifest.json","sha256":"a454c26f00ac64de522e8ea04f80a12d982c5cc72587a6992b044987e7b6fcf9"},{"bytes":89,"name":"manifest.sig","sha256":"ca1df4623d18c24364ff972b68c5cfb49b8d64c8598afe89bd9508019ca7188e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0007c073b58a720223af15146cd868360eb3b27affa23722255834ee089d7d9f"}],"publication_id":"OT-2026-000041611"} Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041611
OpenTechnical

OT-2026-000041611

Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
948f12fb45381f4c1b32abbda3da63de99f6fa654d9bf93813380f673c08290e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0020]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0021]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0022]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0027]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0028]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041611, “Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041611.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041611" title: "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041611" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041611 Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041611 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0020] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0021] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0022] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0027] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0028] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041611 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041611 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041611", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1132 }, "figures": [], "files": [ { "bytes": 18600, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a869e7cd465c779f2e04cf2e8bb25f3713fcb491044dae5bf9d0e2537d3f6a81" }, { "bytes": 8238, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d61c0aff1df6951e2922dad56be9e15139622d5c7c8c6991c93f8cea6bffd856" }, { "bytes": 7895, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "948f12fb45381f4c1b32abbda3da63de99f6fa654d9bf93813380f673c08290e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041611/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041611", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, two outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a0-709b-8729-2465945d3f5f" } j2k7UWia7i0ur2ucT10JjpvGC1C6farh6X4CzyW9bAeefYipTl/ZrsiKFtzf0Kq+G9NsBipmY3CscYRL+Hc5AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: j2k7UWia7i0ur2ucT10JjpvGC1C6farh6X4CzyW9bAeefYipTl/ZrsiKFtzf0Kq+G9NsBipmY3CscYRL+Hc5AA== {"files":[{"bytes":15632,"name":"index.html","sha256":"7e14045e95a345581711315a55a2df7ef23b8dbb37fa7a8d555487729bc814e9"},{"bytes":5772,"name":"publication.md","sha256":"d5ad0a1d142a61b8329bbeb7355ac193f9ffb6a078deadf75a1c5ba82dadd48b"},{"bytes":5464,"name":"publication.txt","sha256":"234e529ea5aa164fc3d8e79c4c79fff02017d26afa4e6a9bc22953fb7715439d"},{"bytes":2734,"name":"manifest.json","sha256":"5d591ebfbd7a4836b6f27b9adf7ec132db0a4951d1e736edfedb78c85e44fd64"},{"bytes":89,"name":"manifest.sig","sha256":"6d36ca7d919e90ee8f2018a7aeebea7b8772a1c35cd1bd3a317b117a2b6f3754"},{"bytes":227,"name":"manifest.sig.txt","sha256":"96ac14a99cf4e53a43df0304aee3d095e536580706d16a501fe166d760254faf"}],"publication_id":"OT-2026-000041612"} Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041612
OpenTechnical

OT-2026-000041612

Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
234e529ea5aa164fc3d8e79c4c79fff02017d26afa4e6a9bc22953fb7715439d

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041612, “Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041612.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041612" title: "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041612" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041612 Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041612 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041612 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041612 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041613

Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5e0e8459067bde76185145d53f7a1eb5928b4ba3b750ee81fab577cbf3f6c5bd

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041613, “Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041613.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041613" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041613" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041613 Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041613 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041613 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041613 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041613", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 974 }, "figures": [], "files": [ { "bytes": 17441, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e2e4f73db3f7edeb253f406a3d7312ec058b88d738c817bdfa2fda0af86b3415" }, { "bytes": 7222, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "326745e6585fc77081688f7f7f2e1aac5276f9b433ed82a5e11203c2406dad61" }, { "bytes": 6912, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5e0e8459067bde76185145d53f7a1eb5928b4ba3b750ee81fab577cbf3f6c5bd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041613/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041613", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-73f3-9806-c01bb308358a" } ATnPTrs47rgZP6T5Iu8uYbN8ae7gnyBdadAy2lKARBz3cptMyDGfKlmPt36YMtmYfz2Xj9zAhZWLtXY7DIlRCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ATnPTrs47rgZP6T5Iu8uYbN8ae7gnyBdadAy2lKARBz3cptMyDGfKlmPt36YMtmYfz2Xj9zAhZWLtXY7DIlRCQ== {"files":[{"bytes":17621,"name":"index.html","sha256":"7726af23a3745e76c4c0b4b213d535b8d92d870fb89a41330f7fb641d667424f"},{"bytes":7365,"name":"publication.md","sha256":"eb2a313975fa4f8e1482be56a37aed210a937ebb68d2076a4de0923fcade2438"},{"bytes":7050,"name":"publication.txt","sha256":"86ec034f8686fe3e7115864ee295f4d30d8fd6e407db0b87350f4fdf53d70b40"},{"bytes":2769,"name":"manifest.json","sha256":"cca7ddb8e359667a86604015cae85ebe5cd2ceb4ffed99e42fde3f24d2726c59"},{"bytes":89,"name":"manifest.sig","sha256":"f3d1329aacc1b94364785df2cec6ca004b2ecc6331b9d5a3da23d3a3de501deb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a680f78aab2d6ee3fe4a5c33a9b8f05cc558d6ae8dc538ad4b9aa1f2c9c17058"}],"publication_id":"OT-2026-000041614"} Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041614
OpenTechnical

OT-2026-000041614

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
86ec034f8686fe3e7115864ee295f4d30d8fd6e407db0b87350f4fdf53d70b40

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041614, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041614.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041614" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041614" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041614 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041614 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041614 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041614 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041614", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1001 }, "figures": [], "files": [ { "bytes": 17621, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7726af23a3745e76c4c0b4b213d535b8d92d870fb89a41330f7fb641d667424f" }, { "bytes": 7365, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "eb2a313975fa4f8e1482be56a37aed210a937ebb68d2076a4de0923fcade2438" }, { "bytes": 7050, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "86ec034f8686fe3e7115864ee295f4d30d8fd6e407db0b87350f4fdf53d70b40" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041614/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041614", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-76e0-86f7-522044e556ff" } JB6TSzMobZ8667mmxLbFdqtKEU5b/vURMNaNzYlEDBPYDA72xC6bMcLOFnKEgw/A5sGY2kLQOCqOTtkyzjF5Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JB6TSzMobZ8667mmxLbFdqtKEU5b/vURMNaNzYlEDBPYDA72xC6bMcLOFnKEgw/A5sGY2kLQOCqOTtkyzjF5Dg== {"files":[{"bytes":18106,"name":"index.html","sha256":"8a3403a83ef1773ef1a390c53356a292241a3ea696f68c6a6d2674280d5d55c7"},{"bytes":7760,"name":"publication.md","sha256":"be6a6cb0a29d79babd50f7742756d231ee4f2194ec36977e431bce811a49853e"},{"bytes":7435,"name":"publication.txt","sha256":"e5f2f9886928ec9f44facd9e5ee85d07cab70f0406efd1b507c76818b5dee78d"},{"bytes":2850,"name":"manifest.json","sha256":"34426e328ba63911f9a0dc4ef37c32b72c7ae405d203500a6ef5b27d72c9609f"},{"bytes":89,"name":"manifest.sig","sha256":"9b92fe1b3ee7c70af8f259840cc456aa721603211bd1ff52e899d66b3752f6f8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5f467fef076a50155455364744982103cc56da4c8b840b7ae4fcbeb7e599d72c"}],"publication_id":"OT-2026-000041615"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041615
OpenTechnical

OT-2026-000041615

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
e5f2f9886928ec9f44facd9e5ee85d07cab70f0406efd1b507c76818b5dee78d

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041615, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041615.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041615" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041615" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041615 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041615 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041615 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041615 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041616

Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
19e2441ee5500860d879f77a8aae2b9fd17ad0045bb480c04303104141a9e3f8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041616, “Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041616.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041616" title: "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041616" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041616 Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041616 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041616 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041616 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041616", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16440, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b4636b8b2d0f04b2ba529432099dd6606d51487fd53937bfdf56fbd0fdd4f369" }, { "bytes": 6477, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ddf9dc6a8d5c9db35a768461b51086cd855af9d7b6bf107594ce19de4e0d21b2" }, { "bytes": 6159, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "19e2441ee5500860d879f77a8aae2b9fd17ad0045bb480c04303104141a9e3f8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041616/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041616", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7427-86cc-6a40537b1cfc" } +dM45WTYeZWVaeB/vZ8v99fXIw/FIXPb08XyriZpRlql6oTtFHLPV1gaAbTdWjvHB7k6PFNh4jgHtt5RPZAAAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +dM45WTYeZWVaeB/vZ8v99fXIw/FIXPb08XyriZpRlql6oTtFHLPV1gaAbTdWjvHB7k6PFNh4jgHtt5RPZAAAQ== {"files":[{"bytes":17192,"name":"index.html","sha256":"1d0ec55bafb9c26ae8281274ba93be1102997e0353e5dfbf82900e32646241cf"},{"bytes":7016,"name":"publication.md","sha256":"fce85c987fd3c5ba8dcf0d96b5dd477c58a12e0f59d0beb74abaa03d2b691c08"},{"bytes":6706,"name":"publication.txt","sha256":"e3d1e86cf5bf699a421ceb3f8107b1a40b90d07eaf67d0a030be4028bcde8ba1"},{"bytes":2783,"name":"manifest.json","sha256":"d06a3cdd69aa2049ece5ae06f9492631f9435cfa2d777abb9dcf27b5001d1532"},{"bytes":89,"name":"manifest.sig","sha256":"08e3178558e17f9f1311efa27e6dc6ba72eb3ad9d02e84e3546ffe1e6d04a9d5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1265bc99d5baed2fe6b359ed0637b279b6ff8b27ea4cbdefb0a1c32e5290821d"}],"publication_id":"OT-2026-000041617"} Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041617
OpenTechnical

OT-2026-000041617

Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e3d1e86cf5bf699a421ceb3f8107b1a40b90d07eaf67d0a030be4028bcde8ba1

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0020]

  • After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041617, “Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041617.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041617" title: "Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041617" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041617 Six cup vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041617 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: six suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of six follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one suction cup by its own vacuum line, so that the six outlets feed six suction cups. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0020] - After the suction cups have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041617 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041617 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, six suction cups, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041618

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
42f72cdd3d2f9bb020e1904da20ff3c9e240975faf154553482ed71183c26d38

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041618, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041618.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041618" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041618" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041618 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041618 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041618 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041618 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, two foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041618", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 945 }, "figures": [], "files": [ { "bytes": 17132, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "688f3b9984e82119a35d50924486e251a78c526443d1c733a7c0ff0dc799a48e" }, { "bytes": 6939, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0c11394d837f6c9ee7e1abc884850c6bb5e3a69383da22d1e17c345c496b1c88" }, { "bytes": 6625, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "42f72cdd3d2f9bb020e1904da20ff3c9e240975faf154553482ed71183c26d38" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041618/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041618", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-7ca7-bdb6-1feebf6e3a5c" } +nmxr6mtLtjb2UqherJb5flkB2IciYJAcCZESLjB1uUfKBtlbKeeMowc7dmssMbadVseRacwpjYIT4PuBwWXDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +nmxr6mtLtjb2UqherJb5flkB2IciYJAcCZESLjB1uUfKBtlbKeeMowc7dmssMbadVseRacwpjYIT4PuBwWXDQ== {"files":[{"bytes":18921,"name":"index.html","sha256":"d52ade8448ab388b35bed89377d292283b661b834328904dbaf5f325e7a4146a"},{"bytes":8461,"name":"publication.md","sha256":"22d23c6dccf64b9ae69bcfcba2ab6182a3786a0010db86645d7e498c9ab9b24b"},{"bytes":8130,"name":"publication.txt","sha256":"5bcae5f356bf6b20c55009c07261e8af00f405333949f5583239518d6e393010"},{"bytes":2862,"name":"manifest.json","sha256":"96cd7a2ee3ae857cb983dc790d4709528ff6990e908f5923bfed56c6dff6e273"},{"bytes":89,"name":"manifest.sig","sha256":"f9766888a893960096f173afcd1dc257a8758671dfe81247536fa718e1d34f25"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d1646ff4bbcd68091edabfd7b8a7586a483603a868a82fd5f8949b7d01b7e44a"}],"publication_id":"OT-2026-000041619"} Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041619
OpenTechnical

OT-2026-000041619

Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
5bcae5f356bf6b20c55009c07261e8af00f405333949f5583239518d6e393010

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0021]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041619, “Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041619.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041619" title: "Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041619" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041619 Two bellows cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041619 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0021] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041619 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041619 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041620

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ecb3fc027f5b95b9c58cc9c3bbf0fb8d414477dfd9281e96ed8b5f41c9a4a527

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041620, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041620.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041620" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041620" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041620 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041620 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041620 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041620 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041620", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15633, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "493089833dae18ad0739b3097d1fe1b80cb350bb804358e8e7c7e5eaa2be383c" }, { "bytes": 5775, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "297a5e250d2421c5e588278a028e46b504a35c24e7c3ef71770a3f6d0137f9dd" }, { "bytes": 5468, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ecb3fc027f5b95b9c58cc9c3bbf0fb8d414477dfd9281e96ed8b5f41c9a4a527" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041620/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041620", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a0-7692-97e6-f31a7cce5532" } RNszHJ24iYZf3Yu+8A9WM8idOq8zeLxi960yf2l5u+P+5moUkm36aF8Zez8T9tbT3oNZ+Ppc3gKSRs6xnlCPCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RNszHJ24iYZf3Yu+8A9WM8idOq8zeLxi960yf2l5u+P+5moUkm36aF8Zez8T9tbT3oNZ+Ppc3gKSRs6xnlCPCA== {"files":[{"bytes":16565,"name":"index.html","sha256":"75d6a15b29b1672036448fb7142286d81ba6b8766acce4b31b5b57b7207a9e2f"},{"bytes":6621,"name":"publication.md","sha256":"8481521116a8ebeaaf1a82954a3b42b2e11eaa6ed2322f1dc9ba8cf533e712b1"},{"bytes":6342,"name":"publication.txt","sha256":"e89424504ac6a44165a940411eaac6ce519e98d085683d3c5a2f3d393b1a1361"},{"bytes":2724,"name":"manifest.json","sha256":"98a9934ce153e1ec13613ca0a2269fa74f3a65aba0881766db676cd368c565f2"},{"bytes":89,"name":"manifest.sig","sha256":"39a2a4f546e619d6fc8adb17d5fb207378efcc12e8216d5ed1484100a9a437b5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1a2f18ef07477af41f88060abcef40f57137c04c48bc64b6d9f3b05af2670012"}],"publication_id":"OT-2026-000041621"} Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041621
OpenTechnical

OT-2026-000041621

Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
e89424504ac6a44165a940411eaac6ce519e98d085683d3c5a2f3d393b1a1361

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041621, “Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041621.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041621" title: "Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041621" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041621 Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041621 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041621 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041621 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041622

Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
287c84aebce68fdc19a3ae5e4ef174748ce139f2228b177a95299cad9fd73f7b

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041622, “Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041622.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041622" title: "Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041622" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041622 Two pad foam vacuum gripper, two outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041622 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: two foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of two follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the two outlets feed two foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: two (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041622 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041622 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, two foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041623

Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
a6acea0d141b1b2135ef927db72538b89e254db6efae07013307b0956b1c6383

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041623, “Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041623.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041623" title: "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041623" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041623 Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041623 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041623 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041623 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041624

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
8e00b6c259e7b9b218b230fa12b0a94226a8ad99e604c832e76ecd99cf81933c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041624, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041624.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041624" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041624" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041624 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041624 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041624 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041624 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041624", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16441, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f5c24023f30784ea20dda97943650d742b0098b3d2e3e7bf3c363183a4736546" }, { "bytes": 6480, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "28436567d1bd41471e4663d3a4b159935a20f40198a7352b8ef6cd1f72c2e207" }, { "bytes": 6163, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8e00b6c259e7b9b218b230fa12b0a94226a8ad99e604c832e76ecd99cf81933c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041624/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041624", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7b6d-9c2e-aa4fdc458e81" } zwJF+qvYeZcCpNsmPlfJXmyM3ih/or/9pSgBzKmUkeMCfl0QuqX/9CMJ3gVdeZBd7ON7Rm5Qz/Cv6/ddYVMiBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zwJF+qvYeZcCpNsmPlfJXmyM3ih/or/9pSgBzKmUkeMCfl0QuqX/9CMJ3gVdeZBd7ON7Rm5Qz/Cv6/ddYVMiBg== {"files":[{"bytes":16312,"name":"index.html","sha256":"c1bb3c82e6059c026c36d412ea6925ffe0ea2b781fd5eccba830466f29cb3005"},{"bytes":6411,"name":"publication.md","sha256":"4ac7d27fcc0276bdfd73f4241e603079c1cd72745bcac8d062aca6feeb59cb22"},{"bytes":6132,"name":"publication.txt","sha256":"b9863047f4483a89da9c75e8194e7c1082eb1dca89596d05e5e19fc236691506"},{"bytes":2724,"name":"manifest.json","sha256":"f73de741fbcc11e21b5bff6fd9a7e5a5fd824f531ff5f2c8a9cf148eb7504640"},{"bytes":89,"name":"manifest.sig","sha256":"39ae27d556d2f6f15b687c310067ae82ca84bd6fe0bfd51c7e9cb77b251b3f03"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e5d37ef07238ec841416b0b586f92f734a000d1df1fceacd105bf2f8df5af15a"}],"publication_id":"OT-2026-000041625"} Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041625
OpenTechnical

OT-2026-000041625

Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
b9863047f4483a89da9c75e8194e7c1082eb1dca89596d05e5e19fc236691506

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041625, “Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041625.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041625" title: "Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041625" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041625 Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041625 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041625 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041625 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041625", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 852 }, "figures": [], "files": [ { "bytes": 16312, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c1bb3c82e6059c026c36d412ea6925ffe0ea2b781fd5eccba830466f29cb3005" }, { "bytes": 6411, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4ac7d27fcc0276bdfd73f4241e603079c1cd72745bcac8d062aca6feeb59cb22" }, { "bytes": 6132, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b9863047f4483a89da9c75e8194e7c1082eb1dca89596d05e5e19fc236691506" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041625/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041625", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-77e4-8d87-122c35d1cbad" } vX/tIL0W8MkkfCqykOA+KDqtkDyN6WURMqv9R1NGCYljfq9UjL2VrjHY9Gvn5h8S+gYl7JPzCBw4o1shUzQBAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vX/tIL0W8MkkfCqykOA+KDqtkDyN6WURMqv9R1NGCYljfq9UjL2VrjHY9Gvn5h8S+gYl7JPzCBw4o1shUzQBAA== {"files":[{"bytes":17163,"name":"index.html","sha256":"bd34be2c8b76a8db5e316105ff8f397dccb54045bacb79c8ce536d6ca3c15396"},{"bytes":6960,"name":"publication.md","sha256":"c0fa659f10a7a4b1aebf11f2b50ab11803ad7169f367b928ebfc724dba10baa5"},{"bytes":6641,"name":"publication.txt","sha256":"b9e434d700f7fdd5d957b949f4942c5b877d06e22c31fd69ca5cfe80a3d51f8a"},{"bytes":2768,"name":"manifest.json","sha256":"d1dec69e8356666fe8fd072e71e4466b5f24d2fe7431a62831e88e22fd3ab9d6"},{"bytes":89,"name":"manifest.sig","sha256":"6da721441e57c9ed7268038dde7e13d83b3b21cb4b573cf28514aed568f948cc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e3c3df04cd63e8ad8ed253ba1d889287a9cec6451db0569bb6ff62c8d6d48bdb"}],"publication_id":"OT-2026-000041626"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041626
OpenTechnical

OT-2026-000041626

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b9e434d700f7fdd5d957b949f4942c5b877d06e22c31fd69ca5cfe80a3d51f8a

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041626, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041626.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041626" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041626" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041626 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041626 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041626 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041626 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041626", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 945 }, "figures": [], "files": [ { "bytes": 17163, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bd34be2c8b76a8db5e316105ff8f397dccb54045bacb79c8ce536d6ca3c15396" }, { "bytes": 6960, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c0fa659f10a7a4b1aebf11f2b50ab11803ad7169f367b928ebfc724dba10baa5" }, { "bytes": 6641, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b9e434d700f7fdd5d957b949f4942c5b877d06e22c31fd69ca5cfe80a3d51f8a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041626/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041626", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-77b9-8814-56bde47c75e0" } au+5hepGHSBCvG4vACTayS1LcSVZ7cXWxfv0XisgVWeKzS1HXWsaoEBpAwsok5w9SW7RCCERhxP8ihmOoShZCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: au+5hepGHSBCvG4vACTayS1LcSVZ7cXWxfv0XisgVWeKzS1HXWsaoEBpAwsok5w9SW7RCCERhxP8ihmOoShZCQ== {"files":[{"bytes":18562,"name":"index.html","sha256":"cf95ece0ed75a1d1598d3cabbc51f39d5f32c7c8445f429a093dbdb8a08018c7"},{"bytes":8161,"name":"publication.md","sha256":"cb49c96d9f25c74d554081d5f4f7f01422c21caab2781b5547580a2e9f80af11"},{"bytes":7838,"name":"publication.txt","sha256":"e84b9c1bea23f18f896b5cb8bfc88e47dd9684c0a8c46715e9196dcbbf3e1c95"},{"bytes":2854,"name":"manifest.json","sha256":"7d95f9786814911ecff413cc68fde053e856419e3089f423125bff26cc26fcff"},{"bytes":89,"name":"manifest.sig","sha256":"582dd0da87fe4b8e363e40dbf2965cc3c6ad5f9182c01ba5057967246c8c210c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"89d14832cfbf53c183200fcb07b98171babcfded8061379ab06f4811116fee4f"}],"publication_id":"OT-2026-000041627"} Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041627
OpenTechnical

OT-2026-000041627

Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
e84b9c1bea23f18f896b5cb8bfc88e47dd9684c0a8c46715e9196dcbbf3e1c95

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The blow-off valve is fed from the compressed air supply of the cell.

[0020]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041627, “Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041627.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041627" title: "Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041627" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041627 Two cup vacuum gripper, two zone face, two outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041627 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The blow-off valve is fed from the compressed air supply of the cell. [0020] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041627 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041627 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041628

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f529cec90a5d7b659e06c2cf2d262a4b8022fae730beb9c93b51ab06e41e3ab1

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041628, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041628.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041628" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041628" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041628 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041628 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041628 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041628 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041629

Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
adb6bad3f1be7b36e828607f4e9f8cd0da63ea03192f030ab2d4cc863a0a291d

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041629, “Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041629.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041629" title: "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041629" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041629 Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041629 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041629 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041629 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041629", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 764 }, "figures": [], "files": [ { "bytes": 15654, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d91f5f0a092e1100980647f65820826c756b954497f10b8bd8e405a8833e1296" }, { "bytes": 5893, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a6c27311382566d8f7822bde4dca486e8a93696f4b8a175ddd5bb2be10cf1c44" }, { "bytes": 5593, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "adb6bad3f1be7b36e828607f4e9f8cd0da63ea03192f030ab2d4cc863a0a291d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041629/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041629", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-7793-b9f0-d2352fdc3125" } DKM31P+G8OXkk126110AcqCKToO+hzB2G0siPmZsZekWSI6zAnp31fBIuN4R+k2LzziPSf//QdVrnnEJ8AOGAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DKM31P+G8OXkk126110AcqCKToO+hzB2G0siPmZsZekWSI6zAnp31fBIuN4R+k2LzziPSf//QdVrnnEJ8AOGAw== {"files":[{"bytes":17967,"name":"index.html","sha256":"d84bcbf568674398fe7f289cce159ad6e359befe511cc34ee562747f68a1c660"},{"bytes":7654,"name":"publication.md","sha256":"3fc3a38c9c95731461d46f73c4143212c6107fa96a60e8fa2f3cffe98d5f5a02"},{"bytes":7332,"name":"publication.txt","sha256":"d5d8c71f14a53580d1065fe17ad30902321874915cd12f4d4269dce8789d8277"},{"bytes":2778,"name":"manifest.json","sha256":"66de65888ded837ae0cee781a969e85d40b1df31a4eb9ce216772052f7de3330"},{"bytes":89,"name":"manifest.sig","sha256":"6fddfc62cd994eec6ef0adab1a6614730605700667ed48fad77d11d87b2542ed"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e8df41fc4f7e8dacd173c920ec0d82721df1c06ce90c182706505ae0976c85b8"}],"publication_id":"OT-2026-000041630"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041630
OpenTechnical

OT-2026-000041630

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d5d8c71f14a53580d1065fe17ad30902321874915cd12f4d4269dce8789d8277

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041630, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041630.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041630" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041630" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041630 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041630 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041630 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041630 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041630", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1050 }, "figures": [], "files": [ { "bytes": 17967, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d84bcbf568674398fe7f289cce159ad6e359befe511cc34ee562747f68a1c660" }, { "bytes": 7654, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3fc3a38c9c95731461d46f73c4143212c6107fa96a60e8fa2f3cffe98d5f5a02" }, { "bytes": 7332, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d5d8c71f14a53580d1065fe17ad30902321874915cd12f4d4269dce8789d8277" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041630/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041630", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7bb5-9501-8d8508de9242" } 95QMhyL8ah98ZbCaTVCIxIaclBAZp69k0QKizxJigN13FMYzUNBMwJnoi99zz8yr7UJCjMKm2eLFsQ7gBqrUBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 95QMhyL8ah98ZbCaTVCIxIaclBAZp69k0QKizxJigN13FMYzUNBMwJnoi99zz8yr7UJCjMKm2eLFsQ7gBqrUBQ== {"files":[{"bytes":18390,"name":"index.html","sha256":"62945a86ba5b64433d7e4d8a64b90057b39d82dd1d49d4d789366c5ba73954e9"},{"bytes":7969,"name":"publication.md","sha256":"ebb8c46bd00092873dcb291e0d86214c051eb02fca8a55d1f0d01fddbd0bb240"},{"bytes":7634,"name":"publication.txt","sha256":"73cb66de094dae35422df160b4d1d1d39443faf1d2db771ba1da68f32e476c18"},{"bytes":2852,"name":"manifest.json","sha256":"1e5d02514f8c398bbff1128d03cd0dd1e552b39a9893422f4c70aae6fe681ace"},{"bytes":89,"name":"manifest.sig","sha256":"28115f2fea515b8a1f9a608be3ab971f78c56c45f8ead1c3e6af0b5b92ad5710"},{"bytes":227,"name":"manifest.sig.txt","sha256":"06d8c07841636c927ad9528a5653e0ec19c371a766510920c0bb4d290deea6cc"}],"publication_id":"OT-2026-000041631"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041631
OpenTechnical

OT-2026-000041631

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
73cb66de094dae35422df160b4d1d1d39443faf1d2db771ba1da68f32e476c18

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041631, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041631.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041631" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041631" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041631 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041631 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041631 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041631 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041631", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1101 }, "figures": [], "files": [ { "bytes": 18390, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "62945a86ba5b64433d7e4d8a64b90057b39d82dd1d49d4d789366c5ba73954e9" }, { "bytes": 7969, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ebb8c46bd00092873dcb291e0d86214c051eb02fca8a55d1f0d01fddbd0bb240" }, { "bytes": 7634, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "73cb66de094dae35422df160b4d1d1d39443faf1d2db771ba1da68f32e476c18" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041631/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041631", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a0-7a62-8edd-d76f82d1b9c0" } 2tUjbUwGhQR9bn5zsmqIdpBj8vTWF0o2RakFLz6A02NI5oWioRBz+d0h3crzRkKClcm/aJho2739Hu7QETVqDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2tUjbUwGhQR9bn5zsmqIdpBj8vTWF0o2RakFLz6A02NI5oWioRBz+d0h3crzRkKClcm/aJho2739Hu7QETVqDA== {"files":[{"bytes":15637,"name":"index.html","sha256":"dbe917f0fb21e5b96a868bbff5d7ab3f263f942158a76ed09601bfc5457d29d4"},{"bytes":5779,"name":"publication.md","sha256":"da521b85983355900e9edb299ca4c2d9240b1314b642a5aab7c5f3dda8db1e7b"},{"bytes":5472,"name":"publication.txt","sha256":"172db2a1eef1539ebf20d4ce0ca007c3a7e10edd21999c2f97c425d4894b5b39"},{"bytes":2733,"name":"manifest.json","sha256":"c2c2e0563884774709422411a16bcdc6534918dd379fcb96a216f2f8eb969c56"},{"bytes":89,"name":"manifest.sig","sha256":"9c5f8d7e72223cb625d68395ee6aaf37bf2284bc59153c075ede00d38b8374ad"},{"bytes":227,"name":"manifest.sig.txt","sha256":"704817ea34372ec74943af4a648e8c2c51b99a3261203342e3e3d95811b4969f"}],"publication_id":"OT-2026-000041632"} Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041632
OpenTechnical

OT-2026-000041632

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
172db2a1eef1539ebf20d4ce0ca007c3a7e10edd21999c2f97c425d4894b5b39

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041632, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041632.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041632" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041632" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041632 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041632 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041632 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041632 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041633

Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
9d52e2b2e27711d49009377d8a0a559ecfb959367d6aecba39cedef9100baccd

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041633, “Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041633.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041633" title: "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041633" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041633 Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041633 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041633 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041633 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041633", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 870 }, "figures": [], "files": [ { "bytes": 16450, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "805d19a0d1533a1cf6e5faf5308a0f889640f94f0c88c3a70ca3ce7cf1dcee25" }, { "bytes": 6579, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e92e66241a47b5d2bae2b692417796187a8175e1df36b8e741c2926061deb5dc" }, { "bytes": 6276, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9d52e2b2e27711d49009377d8a0a559ecfb959367d6aecba39cedef9100baccd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041633/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041633", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-785c-83f7-965df3a5ba45" } BP6FKDYEt6bK9yja5gJxiiHlRLVbsCCQ0JRG874DGCvEfNq8WGTDWzdQLMn3g496EirduSc1MLa/U8K2vgLFDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: BP6FKDYEt6bK9yja5gJxiiHlRLVbsCCQ0JRG874DGCvEfNq8WGTDWzdQLMn3g496EirduSc1MLa/U8K2vgLFDQ== {"files":[{"bytes":17718,"name":"index.html","sha256":"a48b435fc0d839406bf4a041245590526a7769991b79ac1444d7c43f771aa1a0"},{"bytes":7448,"name":"publication.md","sha256":"7dc660d584973493d13645414104138869ffb26740df19752d35d528bc9ccc1c"},{"bytes":7126,"name":"publication.txt","sha256":"5908fc48d1bbef602157d5114a226e3b843d438050d6d5e7a3583bf7097f0933"},{"bytes":2778,"name":"manifest.json","sha256":"2568b732052e955cf1ca2a9370ffe1418dc72b82158b3492231e17b21d18fb42"},{"bytes":89,"name":"manifest.sig","sha256":"6e5955789c1821bc0d7712c9df67440077199d81ff3c41fe386f9c68bee38f03"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0e8f42a4562d812ef452290f1b9914bd5f6e568c8baec314e5123d28c0bbe146"}],"publication_id":"OT-2026-000041634"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041634
OpenTechnical

OT-2026-000041634

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5908fc48d1bbef602157d5114a226e3b843d438050d6d5e7a3583bf7097f0933

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041634, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041634.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041634" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041634" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041634 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041634 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041634 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041634 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041634", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1016 }, "figures": [], "files": [ { "bytes": 17718, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a48b435fc0d839406bf4a041245590526a7769991b79ac1444d7c43f771aa1a0" }, { "bytes": 7448, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7dc660d584973493d13645414104138869ffb26740df19752d35d528bc9ccc1c" }, { "bytes": 7126, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5908fc48d1bbef602157d5114a226e3b843d438050d6d5e7a3583bf7097f0933" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041634/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041634", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-71e5-b19b-dd291ff84af7" } 1wHmoXscKUDzogGcHUU6U/p0Uo5JO8huv3EiK5IwM7gIqEq03WGC68qD3KKAK+qPpTTX6SIYY5/nyETLiBVDAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1wHmoXscKUDzogGcHUU6U/p0Uo5JO8huv3EiK5IwM7gIqEq03WGC68qD3KKAK+qPpTTX6SIYY5/nyETLiBVDAw== {"files":[{"bytes":19205,"name":"index.html","sha256":"97674fb5b5084ecfcb4bf5ac73a17316276c6a3eec8cec36b1027922c2d8bc3b"},{"bytes":8670,"name":"publication.md","sha256":"4cda68a68275e9203901a7459c68903dff255105bcab4839e36c8e67d4b9ec55"},{"bytes":8329,"name":"publication.txt","sha256":"7ad15ad48b6e0c0dd3f7f75601a23481b1293e3b9bcdf9038ad58c828ae01e67"},{"bytes":2864,"name":"manifest.json","sha256":"a3a68d1f5c8df950f8df6e3d1d748c7878d07bfe6a915a9720f51b4bb56b778c"},{"bytes":89,"name":"manifest.sig","sha256":"e86ca45a13626cdac663b81ec8e6c64a78af544d98a2f2eb0e42796018b55cbe"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c1e7ab96c84ab4f11f716ffaa858e390898e3bf3188fa73a63f168a4194fe373"}],"publication_id":"OT-2026-000041635"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041635
OpenTechnical

OT-2026-000041635

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
7ad15ad48b6e0c0dd3f7f75601a23481b1293e3b9bcdf9038ad58c828ae01e67

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041635, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041635.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041635" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041635" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041635 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041635 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041635 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041635 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041636

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bd84b7af029f0dfe0a14a6ba97af2e8e8928e37b8e31b99dbb70544cfcb30fe0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041636, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041636.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041636" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041636" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041636 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041636 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041636 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041636 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041636", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16445, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6bc4f4f6c3e853d48c768a0b512d4cecce3483448c9e64c677adeab8ed89ae0c" }, { "bytes": 6484, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c2e2bd8f50c0f8950e15ac3b4904df84534be5b6e5af4b35355e510a19439813" }, { "bytes": 6167, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bd84b7af029f0dfe0a14a6ba97af2e8e8928e37b8e31b99dbb70544cfcb30fe0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041636/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041636", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7444-970c-3269a3063c0d" } 7nGvvAbGW/vDxZu2EdG5BCCVoLtxNoFQeGvGg9yvY+uy5o39abXJBV5iTod64BJUE7H/kRs/x99+dMNouTDtCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7nGvvAbGW/vDxZu2EdG5BCCVoLtxNoFQeGvGg9yvY+uy5o39abXJBV5iTod64BJUE7H/kRs/x99+dMNouTDtCw== {"files":[{"bytes":16197,"name":"index.html","sha256":"b7aa274a05e3c3077597890ad20d208f5020257f85b08bf78904a49666c81104"},{"bytes":6369,"name":"publication.md","sha256":"2151686313d9ec20c8b0e0dd4ee51b62145436ff4e96e48478753140e233b27f"},{"bytes":6066,"name":"publication.txt","sha256":"2b58174953c003b1b065b6581d6fd8b09dc7274ed3fbb49fd2a4bb8f55e1197f"},{"bytes":2780,"name":"manifest.json","sha256":"281eab36481e556e6b1ade615aab363f6066d6cbd5547328a514c96d8033776f"},{"bytes":89,"name":"manifest.sig","sha256":"f23fe13ac7b814f785e52f0c71b1e040ad80f75ccfbe45baf78e42b8fbfa15b6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9ec194dea584a37fe395e320558e21ac749717bcecdc3c9fdf8454b52ca72dfd"}],"publication_id":"OT-2026-000041637"} Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041637
OpenTechnical

OT-2026-000041637

Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
2b58174953c003b1b065b6581d6fd8b09dc7274ed3fbb49fd2a4bb8f55e1197f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041637, “Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041637.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041637" title: "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041637" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041637 Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041637 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041637 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041637 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041638

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
4afac3f933807f3234097709d5e8c255c53897d2f130ff61fec40cf79f66ad40

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041638, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041638.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041638" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041638" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041638 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041638 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041638 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041638 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041639

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
2aadc1e0bd5cc8688d7b31bdf5b6006e8cd8a5acfe5560529b5da64399b38365

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041639, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041639.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041639" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041639" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041639 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041639 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041639 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041639 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041640

Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ac60f35a6f2d45bc0a5e8f1814b74bad881332df7d37436dceb9307596f678fe

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041640, “Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041640.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041640" title: "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041640" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041640 Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041640 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041640 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041640 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041640", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16192, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a0a0f6fe674b24cedffcedbe57e1c5fc8b59c93ace81d78ad2b7c05fa131538f" }, { "bytes": 6274, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7fac151dffd78da5731f1271aa41f808b850903486301fccd5f25d0351cfb9f8" }, { "bytes": 5957, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ac60f35a6f2d45bc0a5e8f1814b74bad881332df7d37436dceb9307596f678fe" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041640/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041640", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7376-aab2-84ac7bc8e74a" } S0r0WrggcVDl0cj3wIEqI1dXBgL98KRNBgx0pHbwAmYCmnUzJ1rwCTQbyU3aG88iQfYxXBB9xNzihpq2SU5VBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: S0r0WrggcVDl0cj3wIEqI1dXBgL98KRNBgx0pHbwAmYCmnUzJ1rwCTQbyU3aG88iQfYxXBB9xNzihpq2SU5VBA== {"files":[{"bytes":15654,"name":"index.html","sha256":"f78090877b75e1d210e0a7cb339cef146494897e995c5f6b0db68ef76e8ad177"},{"bytes":5893,"name":"publication.md","sha256":"83c4463770ff73e81cb016823523932e58bdf84a2dd1c3816bd7f33ef61a1db7"},{"bytes":5593,"name":"publication.txt","sha256":"858c592f6da9e22a15980749297598951fac39ed3bde0dec6b13b2df82ac2c96"},{"bytes":2771,"name":"manifest.json","sha256":"7d0b21e81d89a42c4742bfb33c0131bc9349689e39f8f438b4997798cd1b180a"},{"bytes":89,"name":"manifest.sig","sha256":"e31e78928319cb25914df9d29e7a117249789fcf08a3ad2aab3ee29f09b0828f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d5c74797f9744fefc7e236f5cace0421177a20e7589d39b4006eb4bea03640aa"}],"publication_id":"OT-2026-000041641"} Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041641
OpenTechnical

OT-2026-000041641

Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
858c592f6da9e22a15980749297598951fac39ed3bde0dec6b13b2df82ac2c96

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the mounting flange is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041641, “Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041641.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041641" title: "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041641" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041641 Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041641 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the mounting flange is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041641 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041641 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041641", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 764 }, "figures": [], "files": [ { "bytes": 15654, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f78090877b75e1d210e0a7cb339cef146494897e995c5f6b0db68ef76e8ad177" }, { "bytes": 5893, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "83c4463770ff73e81cb016823523932e58bdf84a2dd1c3816bd7f33ef61a1db7" }, { "bytes": 5593, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "858c592f6da9e22a15980749297598951fac39ed3bde0dec6b13b2df82ac2c96" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041641/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041641", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-7178-86be-6a1258ff14d4" } tm83wb0O9UwOYmaH5CbuegvDm5nUepBsvzacwD5oSBBojI2sXfs87hvZVJWyYfTBkTlHDzZXXa930LRGEsF0Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tm83wb0O9UwOYmaH5CbuegvDm5nUepBsvzacwD5oSBBojI2sXfs87hvZVJWyYfTBkTlHDzZXXa930LRGEsF0Dw== {"files":[{"bytes":17913,"name":"index.html","sha256":"4abeeccf459d11cde7ce0e3c809a1b3e009a8cea145aa04af29f48bc087e5b71"},{"bytes":7600,"name":"publication.md","sha256":"17f42d03cce86131c49af39b5872828cf98f138ea90dfa926cd196019811299e"},{"bytes":7278,"name":"publication.txt","sha256":"0d5b63fa94f31585532ac2d2b2119687b5d8d05124c3c7faeeb4d9bbd0f7030a"},{"bytes":2778,"name":"manifest.json","sha256":"2577dd987545e20b2ee02f28874e7549b50cffad491b2b92b13560d97ca606fd"},{"bytes":89,"name":"manifest.sig","sha256":"4dd85124b58d1a0f18ee1729e3c0d199dcd7928cebec31c87e7fa5f5b94fc0ea"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6adbf8c7d4fe55d0b6db31533ec0d5510644824f969edfba314bdc0861c8fb49"}],"publication_id":"OT-2026-000041642"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041642
OpenTechnical

OT-2026-000041642

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
0d5b63fa94f31585532ac2d2b2119687b5d8d05124c3c7faeeb4d9bbd0f7030a

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041642, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041642.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041642" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041642" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041642 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041642 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041642 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041642 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041642", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 17913, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4abeeccf459d11cde7ce0e3c809a1b3e009a8cea145aa04af29f48bc087e5b71" }, { "bytes": 7600, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "17f42d03cce86131c49af39b5872828cf98f138ea90dfa926cd196019811299e" }, { "bytes": 7278, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0d5b63fa94f31585532ac2d2b2119687b5d8d05124c3c7faeeb4d9bbd0f7030a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041642/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041642", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-773e-b6a8-39b726cd70e6" } LvaAFpBcrs5D7vI+xJc3sLUXpYELK6oxofpK7MjVLfddUWRF74aYr7ixxUQQTeqKM+XbrlWb8PnJ5RnduW8ZAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LvaAFpBcrs5D7vI+xJc3sLUXpYELK6oxofpK7MjVLfddUWRF74aYr7ixxUQQTeqKM+XbrlWb8PnJ5RnduW8ZAQ== {"files":[{"bytes":18391,"name":"index.html","sha256":"3f0e12d8c0bd99f855d06355022f77675b3359f7bfbfda84734c9256f32750e0"},{"bytes":7970,"name":"publication.md","sha256":"bf31958bb2c18ca3c0b7676216ac1e3c32cecea23d1fa23b9599a531261c652a"},{"bytes":7635,"name":"publication.txt","sha256":"d772b33c4bb67a749c846519d829acbadc311914f7c96167b971f1b71ba29df0"},{"bytes":2852,"name":"manifest.json","sha256":"053bf26a0cfbfd83cefa6a51627d2cb93415b588211a788acf5ae91f3c2ce0b8"},{"bytes":89,"name":"manifest.sig","sha256":"67537d9c4eae845576be90b5b2493966e5201c3e570fcad06ce80980e4e64afb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"86e6e188ef941bc764064d537cfcf619dd8711a0684e66b5b3f7454b7d9ceaf3"}],"publication_id":"OT-2026-000041643"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041643
OpenTechnical

OT-2026-000041643

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
d772b33c4bb67a749c846519d829acbadc311914f7c96167b971f1b71ba29df0

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041643, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041643.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041643" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041643" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041643 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041643 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041643 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041643 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041643", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1101 }, "figures": [], "files": [ { "bytes": 18391, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3f0e12d8c0bd99f855d06355022f77675b3359f7bfbfda84734c9256f32750e0" }, { "bytes": 7970, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bf31958bb2c18ca3c0b7676216ac1e3c32cecea23d1fa23b9599a531261c652a" }, { "bytes": 7635, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d772b33c4bb67a749c846519d829acbadc311914f7c96167b971f1b71ba29df0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041643/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041643", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a0-7d21-8112-3ffa59e01155" } 7JNOjwlMQJNa1cJkzpTdcEOg73IJ8Ce8FTuOkKZu5gn5MB8ASlUMaksH+EWyn+pAmE/6BbHhMVIBO+6nt8v/Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7JNOjwlMQJNa1cJkzpTdcEOg73IJ8Ce8FTuOkKZu5gn5MB8ASlUMaksH+EWyn+pAmE/6BbHhMVIBO+6nt8v/Dw== {"files":[{"bytes":15523,"name":"index.html","sha256":"3fe41c8d0b33257c4fcb8b3d43b87d41df7183380f27db7fccdf5dba04cac715"},{"bytes":5747,"name":"publication.md","sha256":"8a1adc81bb55f0d76464666007ec6d732fb1d4da05e33c9463e0bfc2b7a07b3c"},{"bytes":5407,"name":"publication.txt","sha256":"4101f1c00969885e154876e400a1a72b2aeca36c27f5e4a6e442388b2c8db95f"},{"bytes":2798,"name":"manifest.json","sha256":"a5c0f48f69e4b7e32ed4f600eca58b3527f7fb737632d05f2690c51d0f47e913"},{"bytes":89,"name":"manifest.sig","sha256":"02cbb7d5112f545cc70fc32f9144f577cddd3692e537c7b57a2d916f17541406"},{"bytes":227,"name":"manifest.sig.txt","sha256":"34e8b7b327ccfcb3ce96495d8652d4e2940aaa17cc3d02723660254f29461a37"}],"publication_id":"OT-2026-000041644"} Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000041644
OpenTechnical

OT-2026-000041644

Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
4101f1c00969885e154876e400a1a72b2aeca36c27f5e4a6e442388b2c8db95f

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041644, “Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041644.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041644" title: "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041644" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041644 Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041644 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041644 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041644 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041645

Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
c1bee500e3a505fa4c93bc1b833dd1ec57895ae87e3e84a42ee355118455b7d6

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0014]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0015]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0016]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041645, “Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041645.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041645" title: "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041645" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041645 Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041645 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0014] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0015] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0016] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041645 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041645 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041645", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 870 }, "figures": [], "files": [ { "bytes": 16450, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8863257f642215c705e397dc1d89308d3dbef52f3cf5c552b47a742fe6968262" }, { "bytes": 6579, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e6c8d3e79084af12699cd202ca3581932b9840c5b62231031a366489a11f19b2" }, { "bytes": 6276, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c1bee500e3a505fa4c93bc1b833dd1ec57895ae87e3e84a42ee355118455b7d6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041645/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "plant vacuum supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041645", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-73cf-872c-8ee371dea255" } +Pge5yxjfbIE0DP5HIr7ng+U+X/LEZJ5tdu7Zh2pwBX8TGfp4t9xdjboj5ejLjJgP5IJzPTaWOLyS2JvYC2GBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +Pge5yxjfbIE0DP5HIr7ng+U+X/LEZJ5tdu7Zh2pwBX8TGfp4t9xdjboj5ejLjJgP5IJzPTaWOLyS2JvYC2GBg== {"files":[{"bytes":17664,"name":"index.html","sha256":"4c69a192bf0e3b98f7b2ca7538cfc7c3ade9823051c90bbafcd378229e040329"},{"bytes":7394,"name":"publication.md","sha256":"fb857526be6cd56ce21d646e66eacf7b37e8aa2449f0102742c286a57e6eeaf1"},{"bytes":7072,"name":"publication.txt","sha256":"863b5ea22a3c81407d1967cb3048ae62a4dcb1273fd302fd1c62e9805c1a2cdb"},{"bytes":2778,"name":"manifest.json","sha256":"0cc0c54f583b3cdea2adebbcae299f9e28c3b2e427b6ee1849dde364d7e1b9bd"},{"bytes":89,"name":"manifest.sig","sha256":"796564d0d576ba3a588991cd384801cf968a6c20d47cd92f49e689d5025ed06d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"49ef46f0aae5f4fcbfe0ddf6f46e353129a446e75f2b3a94e6aff31d4af13fe7"}],"publication_id":"OT-2026-000041646"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041646
OpenTechnical

OT-2026-000041646

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
863b5ea22a3c81407d1967cb3048ae62a4dcb1273fd302fd1c62e9805c1a2cdb

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041646, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041646.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041646" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041646" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041646 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041646 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041646 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041646 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041646", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1001 }, "figures": [], "files": [ { "bytes": 17664, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4c69a192bf0e3b98f7b2ca7538cfc7c3ade9823051c90bbafcd378229e040329" }, { "bytes": 7394, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fb857526be6cd56ce21d646e66eacf7b37e8aa2449f0102742c286a57e6eeaf1" }, { "bytes": 7072, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "863b5ea22a3c81407d1967cb3048ae62a4dcb1273fd302fd1c62e9805c1a2cdb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041646/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041646", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7bcc-ae32-aeb1743d9caf" } g/9AQv/zWV1HnUEP33KasGQSmWNFOMbWDXys2zgN8hnXoIK75OhepVAYq39FPatd8jTtrLbjBp40tzcWSEBQBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: g/9AQv/zWV1HnUEP33KasGQSmWNFOMbWDXys2zgN8hnXoIK75OhepVAYq39FPatd8jTtrLbjBp40tzcWSEBQBQ== {"files":[{"bytes":19206,"name":"index.html","sha256":"ed009907828429533de39973a5d379b21a7f6564f8b44b3ddb8c5d8083b58355"},{"bytes":8671,"name":"publication.md","sha256":"9833b0e631fb8a7ad114fd615109c5200bb5f52a2f83e25feed173b7a4386e35"},{"bytes":8330,"name":"publication.txt","sha256":"759803eb466b0e37f80e92c9a2b9a8f6f9af67a97a6b64e8d9620ae21daa7b03"},{"bytes":2864,"name":"manifest.json","sha256":"5c535d156ee42cb1a4ce55ee99377d65f3b4e00ba65fa81beee67703436ecc1b"},{"bytes":89,"name":"manifest.sig","sha256":"37b2ed1be23b10235e1dfc76dd4a9575b169974268095f5b4525106f89fbdf19"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f4ed47f66aff90878a778d4f95bd44978cfa19d747ebfbcfe8246625a1b1b90d"}],"publication_id":"OT-2026-000041647"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041647
OpenTechnical

OT-2026-000041647

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
759803eb466b0e37f80e92c9a2b9a8f6f9af67a97a6b64e8d9620ae21daa7b03

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041647, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041647.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041647" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041647" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041647 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041647 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041647 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041647 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041647", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1207 }, "figures": [], "files": [ { "bytes": 19206, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ed009907828429533de39973a5d379b21a7f6564f8b44b3ddb8c5d8083b58355" }, { "bytes": 8671, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9833b0e631fb8a7ad114fd615109c5200bb5f52a2f83e25feed173b7a4386e35" }, { "bytes": 8330, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "759803eb466b0e37f80e92c9a2b9a8f6f9af67a97a6b64e8d9620ae21daa7b03" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041647/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041647", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7d03-af4b-ca1df3908fb0" } E3sCJpv1RTf7MlKTy1EshovxhlC+s8m9mSVpQ3LLjCJpjLQg3TGnzztUmNWHzFpwXLsk5hZC5Q6PkjE5jlmIAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: E3sCJpv1RTf7MlKTy1EshovxhlC+s8m9mSVpQ3LLjCJpjLQg3TGnzztUmNWHzFpwXLsk5hZC5Q6PkjE5jlmIAw== {"files":[{"bytes":16325,"name":"index.html","sha256":"8b483896ffe95890b89652af3a8428c1622f38b9bf28f23e868074185908f8d4"},{"bytes":6439,"name":"publication.md","sha256":"db4c028cdc43171e2ee540c89b44e8bc84151bed2fcabab549d1df80f9a0a302"},{"bytes":6096,"name":"publication.txt","sha256":"b84e32f31da12499222dd1f89141ae43195e3b924d043593875a2be96c9d0c9c"},{"bytes":2807,"name":"manifest.json","sha256":"ee4a19a5e9156c533f106ac1e99771f059868366e71352aa009197231c685d94"},{"bytes":89,"name":"manifest.sig","sha256":"5a6444da4dcdf6954c62605206f261a00c81c457b830e4ab8efa95622d5840a6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d413a684e0ecf0763fdb82a8705e7ed552111928e442e66b10fd6b010796f05a"}],"publication_id":"OT-2026-000041648"} Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041648
OpenTechnical

OT-2026-000041648

Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
b84e32f31da12499222dd1f89141ae43195e3b924d043593875a2be96c9d0c9c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041648, “Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041648.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041648" title: "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041648" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041648 Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041648 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041648 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041648 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041648", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 839 }, "figures": [], "files": [ { "bytes": 16325, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8b483896ffe95890b89652af3a8428c1622f38b9bf28f23e868074185908f8d4" }, { "bytes": 6439, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "db4c028cdc43171e2ee540c89b44e8bc84151bed2fcabab549d1df80f9a0a302" }, { "bytes": 6096, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b84e32f31da12499222dd1f89141ae43195e3b924d043593875a2be96c9d0c9c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041648/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041648", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7cb8-89ac-5dcb4d640de0" } tdC0+h1BB+IOMmMrX9Y9nd24S8nW/YxgJJ+2PUWlmF1EaSqnB+1Xqt+BTv1x+nJtIpQDWFHF4IUWzK/qTPugDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tdC0+h1BB+IOMmMrX9Y9nd24S8nW/YxgJJ+2PUWlmF1EaSqnB+1Xqt+BTv1x+nJtIpQDWFHF4IUWzK/qTPugDg== {"files":[{"bytes":16197,"name":"index.html","sha256":"72902d3801d49f42147bae6aff3b6afa921b0b5989f966fb6e26072562ca35f8"},{"bytes":6369,"name":"publication.md","sha256":"33b090ea80be54e63a19c94a98a901d7740aefdea770bcd06fccc79d4a437f18"},{"bytes":6066,"name":"publication.txt","sha256":"9caedd4fb84918a10173a39d37c5c0ed6dec318899552e4923781aa0b9a45942"},{"bytes":2780,"name":"manifest.json","sha256":"69d325025af163249c1f7b051f8c3b02d97baca2bf8838cc93f2cbfcbc4999ae"},{"bytes":89,"name":"manifest.sig","sha256":"552d97400c134a9a0a3c84cb7008772c8c662cc8f33d11a10708de51873d4068"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5cc85c669ba90e9a254684486710d039e416bd06097727dadd1cadc27b29103e"}],"publication_id":"OT-2026-000041649"} Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041649
OpenTechnical

OT-2026-000041649

Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Supply
Document SHA-256
9caedd4fb84918a10173a39d37c5c0ed6dec318899552e4923781aa0b9a45942

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line.

[0009]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0010]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0011]The robot side of the tool-change interface is bolted to the robot flange.

[0012]The blow-off valve is fed from the compressed air supply of the cell.

[0013]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0014]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0015]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041649, “Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041649.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041649" title: "Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041649" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "plant vacuum supply" --- # Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041649 Single cup vacuum gripper, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041649 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The suction cup is connected to the plant vacuum connection by a single vacuum line, so that the face is evacuated through that line. [0009] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0010] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0011] The robot side of the tool-change interface is bolted to the robot flange. [0012] The blow-off valve is fed from the compressed air supply of the cell. [0013] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0014] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0015] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041649 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041649 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041650

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
728d0d891c491c1974c2e7f625a0802384b205c9bbfb181cba3c8c3b03d92822

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041650, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041650.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041650" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041650" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041650 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041650 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041650 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041650 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041650", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 945 }, "figures": [], "files": [ { "bytes": 17152, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5046e1dcc14510f9d96e7d07c24a8f2852bc507912537a2698df4643e61ac422" }, { "bytes": 6955, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9283775a3b37898430a182c8572495d0246e6b9dc397f611e12a2dcbf3b4fe7f" }, { "bytes": 6639, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "728d0d891c491c1974c2e7f625a0802384b205c9bbfb181cba3c8c3b03d92822" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041650/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041650", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-7dfb-8844-c304fac0395c" } wJGGMcW0H8OoCHe3QqJzCJ2YK4nDFD5QIB273Jf6MtEuPUcA5fAgpWOypjHjdowbfvo3XTi6j/Ckp4yUuhqKAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wJGGMcW0H8OoCHe3QqJzCJ2YK4nDFD5QIB273Jf6MtEuPUcA5fAgpWOypjHjdowbfvo3XTi6j/Ckp4yUuhqKAg== {"files":[{"bytes":18953,"name":"index.html","sha256":"924d0ac6948c950a67b0f418660be353508c05e14fddccf94993483a91846342"},{"bytes":8461,"name":"publication.md","sha256":"148cb98d9facf9c736e24690a9e06854600ca76d773824386aa570c9004b5ada"},{"bytes":8120,"name":"publication.txt","sha256":"2721f7b63fcbb118fc52fc54be37820622c482eb2df08965846d927a38c5a13b"},{"bytes":2864,"name":"manifest.json","sha256":"f5cddd9d0900d881d4ea64295ba861b0677e6a8405d5b183d62c9862a40ea0d4"},{"bytes":89,"name":"manifest.sig","sha256":"2255bf5f8fca2ed6757508a2caa590d279b70914bb75c74ddacdb4b118c5191a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"05b62cdb4f4d052227832a130cd6aac7e086203bd51d090ec3d4c9e2ed40bfde"}],"publication_id":"OT-2026-000041651"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041651
OpenTechnical

OT-2026-000041651

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
2721f7b63fcbb118fc52fc54be37820622c482eb2df08965846d927a38c5a13b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041651, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041651.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041651" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041651" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041651 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041651 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041651 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041651 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041652

Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
66ee5fb9dbb19ee23f23ec837fa3494d802ca4b92bc1abe20cf053c79f531ff6

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041652, “Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041652.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041652" title: "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041652" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041652 Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041652 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041652 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041652 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041652", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 804 }, "figures": [], "files": [ { "bytes": 16072, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "09822318ad914c4a59695699414087ec44b03a13b055965a2a84292671434ac1" }, { "bytes": 6229, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0350539636be446dd0265088edf654e6de4a28c91c386f797b408c07393795c2" }, { "bytes": 5886, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "66ee5fb9dbb19ee23f23ec837fa3494d802ca4b92bc1abe20cf053c79f531ff6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041652/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041652", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7d11-bf70-b83003109c94" } 5nClWeQzzHmYID+KAxK5/8Pv8WplwFohJzs7eD3dJ6sTXP92iX0nd4bBrTMGR16JXlJnf0gPhX6uzEcJNqUDBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5nClWeQzzHmYID+KAxK5/8Pv8WplwFohJzs7eD3dJ6sTXP92iX0nd4bBrTMGR16JXlJnf0gPhX6uzEcJNqUDBQ== {"files":[{"bytes":15623,"name":"index.html","sha256":"517aa97d6307891d588e788c9d2a034d713a77cbb0975fd8d2d9f44337fd1fb6"},{"bytes":5818,"name":"publication.md","sha256":"c3626f01a4f1cdcf8b137c4fe56545a41065be0017f15acd05ac41ac0e361ec3"},{"bytes":5546,"name":"publication.txt","sha256":"a94fa58813489b4d0287b2e2cac620dd31046aa39bb0c417dd09994dfdaaf974"},{"bytes":2719,"name":"manifest.json","sha256":"cdd05e948cbd517e95c6a08883be811ed1ca99fa724f27cbe6705fdf03259b2e"},{"bytes":89,"name":"manifest.sig","sha256":"da7bc27267c099a94a45d82d2d14b720e1e08388cfef10123f909944a27b2335"},{"bytes":227,"name":"manifest.sig.txt","sha256":"45c1d4ded5a27ad10da730ce67a405ceb3af989d3fe2bb671850b654c462742c"}],"publication_id":"OT-2026-000041653"} Single cup vacuum gripper, pump fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041653
OpenTechnical

OT-2026-000041653

Single cup vacuum gripper, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
a94fa58813489b4d0287b2e2cac620dd31046aa39bb0c417dd09994dfdaaf974

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041653, “Single cup vacuum gripper, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041653.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041653" title: "Single cup vacuum gripper, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041653" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Single cup vacuum gripper, pump fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041653 Single cup vacuum gripper, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041653 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041653 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041653 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041654

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
0d0e9c64e3d73cbc3a0ed957bf162479904299f9e61d92666f32a5704b0fde51

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041654, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041654.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041654" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041654" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041654 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041654 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041654 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041654 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041655

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
eab8e925b7fbdc96b74f2a91c8f5c75aef86b68239282a1442e67861c1127b4b

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041655, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041655.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041655" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041655" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041655 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041655 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041655 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041655 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041655", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1101 }, "figures": [], "files": [ { "bytes": 18395, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "63922db5f2fc3c35bd5aec204ee14d8b326db49f109506346d54006bcae73353" }, { "bytes": 7974, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "00c7e69b32ce20f954fde52c5a49bc886613c96ac0a50fcfcce3641fdb18c3a1" }, { "bytes": 7639, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "eab8e925b7fbdc96b74f2a91c8f5c75aef86b68239282a1442e67861c1127b4b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041655/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041655", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a0-7ac3-a788-3dda57be2b9c" } Or90/u5TDE2oWOIx3YB341ljqy+PjzgprQha3NDftrANuGGEtodPaJ9EKCSvKmdHWNjkF5vYm5OCXsIz830KAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Or90/u5TDE2oWOIx3YB341ljqy+PjzgprQha3NDftrANuGGEtodPaJ9EKCSvKmdHWNjkF5vYm5OCXsIz830KAQ== {"files":[{"bytes":15524,"name":"index.html","sha256":"d4954ab2304ddfef106dc0d982435160771b8a3d1fb0c868d0a8760af8e305ed"},{"bytes":5748,"name":"publication.md","sha256":"5225aee50e48ddff341cd267d9a29344f918403bb292de878991fe4b8803f4d6"},{"bytes":5408,"name":"publication.txt","sha256":"9ce7a2152054552a51841567b3ca03c45d996702a3088a8fe7379951fc11b9a8"},{"bytes":2798,"name":"manifest.json","sha256":"63526529ee897b756090bfb7187a11665c597d51ddc135ee6471deb59e9cd412"},{"bytes":89,"name":"manifest.sig","sha256":"f625c357cbbc83c066bef43a45a8853cf48bd8fff85fc257a2e519b7694c46e2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"72fa17220004ce7ab5730cfe9202a47bccf23acb68421ce7171009be24e3605a"}],"publication_id":"OT-2026-000041656"} Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000041656
OpenTechnical

OT-2026-000041656

Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
9ce7a2152054552a51841567b3ca03c45d996702a3088a8fe7379951fc11b9a8

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041656, “Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041656.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041656" title: "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041656" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041656 Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041656 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041656 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041656 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041656", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 733 }, "figures": [], "files": [ { "bytes": 15524, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d4954ab2304ddfef106dc0d982435160771b8a3d1fb0c868d0a8760af8e305ed" }, { "bytes": 5748, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5225aee50e48ddff341cd267d9a29344f918403bb292de878991fe4b8803f4d6" }, { "bytes": 5408, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9ce7a2152054552a51841567b3ca03c45d996702a3088a8fe7379951fc11b9a8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041656/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041656", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a0-7273-9e37-11a3dde6e863" } sTicZKBcKcaruf1TkcjaOojKtU+vRUnZoH5JP8zmY80IEbxImXwiLP9TJxNs9m1I2Y/CPpRfIL3yTCAs8sR6Dw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: sTicZKBcKcaruf1TkcjaOojKtU+vRUnZoH5JP8zmY80IEbxImXwiLP9TJxNs9m1I2Y/CPpRfIL3yTCAs8sR6Dw== {"files":[{"bytes":16172,"name":"index.html","sha256":"509f5495685ae5b9ecc287b6931e9e663dd1b0211400d58b5f433e1ba4c33c28"},{"bytes":6300,"name":"publication.md","sha256":"d876058b4508ac596e47f1eec33b9541fed32f30346dc377f461e592117b88aa"},{"bytes":6025,"name":"publication.txt","sha256":"0e2dd086fc7bc99d79385a31c34455080fe70b747831886092e4f1a5e78c66ab"},{"bytes":2728,"name":"manifest.json","sha256":"6ab1ebc078819c502c31704d71c1346c17daab15f23807bf7cfe027d4b78658c"},{"bytes":89,"name":"manifest.sig","sha256":"fe1d3b99ed935f0047308686d463584ba2be0b30ad08f6aa14749364ac77d7c4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"389b07a0adfb8164f5d9504f65eb3e00a33b7a54f93d542179bb8919e4ff65e4"}],"publication_id":"OT-2026-000041657"} Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041657
OpenTechnical

OT-2026-000041657

Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
0e2dd086fc7bc99d79385a31c34455080fe70b747831886092e4f1a5e78c66ab

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041657, “Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041657.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041657" title: "Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041657" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041657 Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041657 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041657 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041657 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041657", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 835 }, "figures": [], "files": [ { "bytes": 16172, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "509f5495685ae5b9ecc287b6931e9e663dd1b0211400d58b5f433e1ba4c33c28" }, { "bytes": 6300, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d876058b4508ac596e47f1eec33b9541fed32f30346dc377f461e592117b88aa" }, { "bytes": 6025, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0e2dd086fc7bc99d79385a31c34455080fe70b747831886092e4f1a5e78c66ab" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041657/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041657", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-747a-97e6-1fea419af665" } dDaKCyRDPOSSkFts8wJPU4HeQoHWZUMGwCTe4gWvJlUE4h5N+V5NKD2VUPS4sLllTD2d4920nxzj0ZLtpgajCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: dDaKCyRDPOSSkFts8wJPU4HeQoHWZUMGwCTe4gWvJlUE4h5N+V5NKD2VUPS4sLllTD2d4920nxzj0ZLtpgajCA== {"files":[{"bytes":17707,"name":"index.html","sha256":"ae6e7264e0a0ac2f3b88caca027224d20317b07e8323901d542501c286957b2b"},{"bytes":7443,"name":"publication.md","sha256":"dcf31d44fd0bfdf9c396db88a6a1f57637c2d58880221c2813e3b8d1e8db977a"},{"bytes":7124,"name":"publication.txt","sha256":"84d8f152dd08f7ff389f1e8f03312c571c49c1614b6f5f5e3a7b4be6814fdb1e"},{"bytes":2775,"name":"manifest.json","sha256":"7ef962b1aef07abc77b29231d67065c8151b94e69ea290b058ea0a26b40eaa4d"},{"bytes":89,"name":"manifest.sig","sha256":"6b0dd6d6b61c5f5bc617d9870be2154a14f2b2cd6e0c9d1f3a7de36cb4109eee"},{"bytes":227,"name":"manifest.sig.txt","sha256":"47a151599d112d851bfddab08b25ca1747424ab15341c48f675ec7992bb28d61"}],"publication_id":"OT-2026-000041658"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041658
OpenTechnical

OT-2026-000041658

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
84d8f152dd08f7ff389f1e8f03312c571c49c1614b6f5f5e3a7b4be6814fdb1e

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041658, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041658.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041658" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041658" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041658 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041658 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041658 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041658 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041659

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
6a87075e98391f0ceea72cc6f1b1557fea2668c243f40a066f3e9b96d0dcd060

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041659, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041659.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041659" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041659" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041659 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041659 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041659 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041659 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041660

Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
56daca61aba8c2d7eeaf69890e6144eee772d3e55a71c0cd3356ad06ae2969e9

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041660, “Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041660.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041660" title: "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041660" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041660 Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041660 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041660 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041660 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041660", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 839 }, "figures": [], "files": [ { "bytes": 16326, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f0220dbd6f44b51d85c27cda00facb0fb2979beacdc3ea7f0c90c96815f04a70" }, { "bytes": 6440, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e4f545e1d3c41cf00a2fdec74bbdeeb98f9cd019efb48fa1ba56be754b95a92e" }, { "bytes": 6097, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "56daca61aba8c2d7eeaf69890e6144eee772d3e55a71c0cd3356ad06ae2969e9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041660/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041660", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-751d-8243-8264134034b1" } 4SkhCLeCVGx8ehvlkUHe6DNw3MpPIwDdL5sgK2N73RE6oTrgdRuhmN4WwmV/R+m2lxyJ5hOBXhbopszkSXLiAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4SkhCLeCVGx8ehvlkUHe6DNw3MpPIwDdL5sgK2N73RE6oTrgdRuhmN4WwmV/R+m2lxyJ5hOBXhbopszkSXLiAA== {"files":[{"bytes":15623,"name":"index.html","sha256":"adfb45ec59c90523a13f1d7e63d8fc1f8bc1e71f19a06f67503d5c9cdcd1728c"},{"bytes":5818,"name":"publication.md","sha256":"da680bfb88980153f838bae8b1d036edeb5de547168282ec5f35d949452152f5"},{"bytes":5546,"name":"publication.txt","sha256":"71051a9f876f17ea6b667d207b87aa0278fd55cf5fc39af7c8491793db094ed9"},{"bytes":2719,"name":"manifest.json","sha256":"052071fde8692ccfc704367e811f0638c7c565c1293863bc05365381cab6540e"},{"bytes":89,"name":"manifest.sig","sha256":"02660c36f1cbef312697193849c854427dc83d5234a1474354cbe43730001eed"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fb41b95b12a1fa57a2985172163a393f41555951a85a9fef61aabb123b7b96dc"}],"publication_id":"OT-2026-000041661"} Single cup vacuum gripper, pump fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041661
OpenTechnical

OT-2026-000041661

Single cup vacuum gripper, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
71051a9f876f17ea6b667d207b87aa0278fd55cf5fc39af7c8491793db094ed9

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the mounting flange.

[0008]The vacuum pump is fixed to the tool side of the mounting flange.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041661, “Single cup vacuum gripper, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041661.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041661" title: "Single cup vacuum gripper, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041661" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Single cup vacuum gripper, pump fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041661 Single cup vacuum gripper, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041661 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the mounting flange. [0008] The vacuum pump is fixed to the tool side of the mounting flange. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041661 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041661 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041661", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 764 }, "figures": [], "files": [ { "bytes": 15623, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "adfb45ec59c90523a13f1d7e63d8fc1f8bc1e71f19a06f67503d5c9cdcd1728c" }, { "bytes": 5818, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "da680bfb88980153f838bae8b1d036edeb5de547168282ec5f35d949452152f5" }, { "bytes": 5546, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "71051a9f876f17ea6b667d207b87aa0278fd55cf5fc39af7c8491793db094ed9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041661/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041661", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-724d-b21c-add3477819ed" } lVt0myYLlFqSMmlmEil8vo6rPkLC5jgFExCBo+gcslVBG+Kgoj3CxZmtqB/ViCjI0j5zMLbrCvCtayZZEESLCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lVt0myYLlFqSMmlmEil8vo6rPkLC5jgFExCBo+gcslVBG+Kgoj3CxZmtqB/ViCjI0j5zMLbrCvCtayZZEESLCQ== {"files":[{"bytes":17098,"name":"index.html","sha256":"db4b02acb1e9ad248b95ae05d56bbab4536c0ab8a5a81bc0a2b88468a924e6cf"},{"bytes":6901,"name":"publication.md","sha256":"37a48b0fa3f64a5d7acd20f653c587c447365001a947bd3b5468062fa5cb2232"},{"bytes":6585,"name":"publication.txt","sha256":"8d0ac8aa89c89231f84d7d1ebd7cb2cf4089a7e19f14bca26231bd1a146521a3"},{"bytes":2765,"name":"manifest.json","sha256":"a8d4248a9b99121ba248cc5a0e92fe2fead8f0f8efbfe68c55ca3ead3b197375"},{"bytes":89,"name":"manifest.sig","sha256":"10594e39db7edc265ff9c4c99a8673004ef9e875f04bb919f8188e29e32f8a9e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0814fc4a453e08a82d3bc364c347cacef2893a7712c6ecb6fb7814fe31bf8071"}],"publication_id":"OT-2026-000041662"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041662
OpenTechnical

OT-2026-000041662

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
8d0ac8aa89c89231f84d7d1ebd7cb2cf4089a7e19f14bca26231bd1a146521a3

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041662, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041662.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041662" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041662" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041662 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041662 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041662 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041662 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041662", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 930 }, "figures": [], "files": [ { "bytes": 17098, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "db4b02acb1e9ad248b95ae05d56bbab4536c0ab8a5a81bc0a2b88468a924e6cf" }, { "bytes": 6901, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "37a48b0fa3f64a5d7acd20f653c587c447365001a947bd3b5468062fa5cb2232" }, { "bytes": 6585, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8d0ac8aa89c89231f84d7d1ebd7cb2cf4089a7e19f14bca26231bd1a146521a3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041662/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041662", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a0-73a7-ae3f-c09e8634e3f9" } yZixK5EZfhWyDrPO35mkJ1iYniSO/z4xH2G4rLQKTxHr/11cawJ011LMTcVk+rDFezWedJoIPW/aUMr9J9A5Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: yZixK5EZfhWyDrPO35mkJ1iYniSO/z4xH2G4rLQKTxHr/11cawJ011LMTcVk+rDFezWedJoIPW/aUMr9J9A5Bw== {"files":[{"bytes":18957,"name":"index.html","sha256":"ff7fb53bf0aa37313f4983eaae0780acb9d4d0044357f198f132e09d5534d30f"},{"bytes":8465,"name":"publication.md","sha256":"497a952e056b1923f33d97f705f8fd60233639d09ffaabe43dd0b421cd2cbb9d"},{"bytes":8124,"name":"publication.txt","sha256":"46f631c02e026370b9beffeddec87fcca0c7e86c7fd3cb01a8fe1d7e32280959"},{"bytes":2864,"name":"manifest.json","sha256":"9196bb2a54aac277ecc7e6601ba7c10e6cadb305d20fe66fcd692c298324680c"},{"bytes":89,"name":"manifest.sig","sha256":"84c8619ba28f41792f0bf534c31ba622137553efd1462b5c32394c037c371b6c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e3f07b40127fb335618be49cb019bcef2d5bccfc3b4d40612e0a2901856f5860"}],"publication_id":"OT-2026-000041663"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041663
OpenTechnical

OT-2026-000041663

Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
46f631c02e026370b9beffeddec87fcca0c7e86c7fd3cb01a8fe1d7e32280959

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041663, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041663.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041663" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041663" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041663 Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041663 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041663 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041663 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041663", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1172 }, "figures": [], "files": [ { "bytes": 18957, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ff7fb53bf0aa37313f4983eaae0780acb9d4d0044357f198f132e09d5534d30f" }, { "bytes": 8465, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "497a952e056b1923f33d97f705f8fd60233639d09ffaabe43dd0b421cd2cbb9d" }, { "bytes": 8124, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "46f631c02e026370b9beffeddec87fcca0c7e86c7fd3cb01a8fe1d7e32280959" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041663/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041663", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7015-ae8f-e0d65e66d4c6" } rkHFj5Qr5pznzy+iKsM5Jwa2JyZ7USbG5vvpxDetsPZVwUEOKPE+gDWfmItPw8+Zs1AnnC5L5j4wcwpkFiALBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: rkHFj5Qr5pznzy+iKsM5Jwa2JyZ7USbG5vvpxDetsPZVwUEOKPE+gDWfmItPw8+Zs1AnnC5L5j4wcwpkFiALBQ== {"files":[{"bytes":16073,"name":"index.html","sha256":"152ff7a9515f184d73963d9f66902398d968d35b94327ab7f8ec98d67ec17e91"},{"bytes":6230,"name":"publication.md","sha256":"bdc98e3ffe2807db59b63a7a5e0fc4ed0574b844817b160d4f08a6613a351edb"},{"bytes":5887,"name":"publication.txt","sha256":"f830055d261d98dcaf7a374ff986b2b5cb04dc66c4e4f6d4ad82499d77df4ba6"},{"bytes":2807,"name":"manifest.json","sha256":"8257345ea2f5934cdfe9e9c5114d18fd46d5573d44cfbdf27299efe4f42e0958"},{"bytes":89,"name":"manifest.sig","sha256":"d1e71a1878f6d3853364479aef3e145989383e7cf59e4761e908792cde0d9e93"},{"bytes":227,"name":"manifest.sig.txt","sha256":"48186f0dae9b0884b739334e33a71a19c6012c132e51281e714d176cd67036fa"}],"publication_id":"OT-2026-000041664"} Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041664
OpenTechnical

OT-2026-000041664

Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
f830055d261d98dcaf7a374ff986b2b5cb04dc66c4e4f6d4ad82499d77df4ba6

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041664, “Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041664.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041664" title: "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041664" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041664 Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041664 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041664 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041664 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041664", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 804 }, "figures": [], "files": [ { "bytes": 16073, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "152ff7a9515f184d73963d9f66902398d968d35b94327ab7f8ec98d67ec17e91" }, { "bytes": 6230, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bdc98e3ffe2807db59b63a7a5e0fc4ed0574b844817b160d4f08a6613a351edb" }, { "bytes": 5887, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f830055d261d98dcaf7a374ff986b2b5cb04dc66c4e4f6d4ad82499d77df4ba6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041664/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041664", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7d98-8f74-b8aa98d2ff50" } qfUDuF+ii8LCdD78WZTp5f2hJENS1x+/s2j92gutZDxqy8KPG5cDVGF0i/l/OEQx26w8QqdOdwfzo7F2SCuDDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qfUDuF+ii8LCdD78WZTp5f2hJENS1x+/s2j92gutZDxqy8KPG5cDVGF0i/l/OEQx26w8QqdOdwfzo7F2SCuDDA== {"files":[{"bytes":16425,"name":"index.html","sha256":"072ea8779f934c9263bed018f7dad864df3e97467b8fb50e208fe8259f733b5c"},{"bytes":6510,"name":"publication.md","sha256":"83aa38e1e63bdebe3a4be8fe136487f0b6f57c3efc9de3304f7eef363d87b030"},{"bytes":6235,"name":"publication.txt","sha256":"8ff6feaa6290f1072f4fcc5f8ec1a8460feebf7b0dbfa3d5a9eb33bf2ce500fb"},{"bytes":2728,"name":"manifest.json","sha256":"86575983b3cbe62634ff384695283b79e3c208da07ad9943a21594d61d9734bc"},{"bytes":89,"name":"manifest.sig","sha256":"d1f0493d13d455dd6925ad82e058ae8e3c9d40c663528fa9cc3706eb12d72cdc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5098512850f7c73da7a3586c85b469a57eb3aa07bee88fefdbf2ce634aef3bdc"}],"publication_id":"OT-2026-000041665"} Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041665
OpenTechnical

OT-2026-000041665

Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
8ff6feaa6290f1072f4fcc5f8ec1a8460feebf7b0dbfa3d5a9eb33bf2ce500fb

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041665, “Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041665.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041665" title: "Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041665" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041665 Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041665 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041665 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041665 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041665", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 870 }, "figures": [], "files": [ { "bytes": 16425, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "072ea8779f934c9263bed018f7dad864df3e97467b8fb50e208fe8259f733b5c" }, { "bytes": 6510, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "83aa38e1e63bdebe3a4be8fe136487f0b6f57c3efc9de3304f7eef363d87b030" }, { "bytes": 6235, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8ff6feaa6290f1072f4fcc5f8ec1a8460feebf7b0dbfa3d5a9eb33bf2ce500fb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041665/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041665", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7675-bdf1-33f688fef119" } yJhs7SY48xPMs8+ci79k/PJelOd/Tln3lQ8Jgm7C7zstXhFW3Sk/hCWZhSDMYoY3/5WeRaOgAPL9inCqcoYgDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: yJhs7SY48xPMs8+ci79k/PJelOd/Tln3lQ8Jgm7C7zstXhFW3Sk/hCWZhSDMYoY3/5WeRaOgAPL9inCqcoYgDA== {"files":[{"bytes":17902,"name":"index.html","sha256":"ff784c2928e3dd7ff173832a354e5b65980317fa8e6972d7b100a4d5c70e9ff4"},{"bytes":7595,"name":"publication.md","sha256":"b43c2c8e450b7c18e99985cba28aa0aeb3a20f13a26d734ed692dfbb9671a73e"},{"bytes":7276,"name":"publication.txt","sha256":"42aed0c8e72d74a35eeff744427f20138905b790abde8348e0dfad6cf8e0d694"},{"bytes":2775,"name":"manifest.json","sha256":"155040fbe8d8c523ab1df0f0582cdca82a22943cd7bf07be02fd1b0484ccc360"},{"bytes":89,"name":"manifest.sig","sha256":"c4d1d59f7c1b647ad93b1932bad494f899c7735097288047326aab6a8909455c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6891ed26029f1fbddf274a3fe28a376e6e4d0f64c1fc335516fa2870ff72ce8d"}],"publication_id":"OT-2026-000041666"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041666
OpenTechnical

OT-2026-000041666

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
42aed0c8e72d74a35eeff744427f20138905b790abde8348e0dfad6cf8e0d694

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041666, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041666.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041666" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041666" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041666 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041666 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041666 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041666 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041666", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 17902, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ff784c2928e3dd7ff173832a354e5b65980317fa8e6972d7b100a4d5c70e9ff4" }, { "bytes": 7595, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b43c2c8e450b7c18e99985cba28aa0aeb3a20f13a26d734ed692dfbb9671a73e" }, { "bytes": 7276, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "42aed0c8e72d74a35eeff744427f20138905b790abde8348e0dfad6cf8e0d694" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041666/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041666", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-765a-8211-328041183da6" } ni/c6jq9zqKH/qxabGSo1rC0VrWgPMP3pURN83mOnoEbQMbH2TBD6EGKSQMEgzxT51q+ft8g+gdeP2KJ0SosCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ni/c6jq9zqKH/qxabGSo1rC0VrWgPMP3pURN83mOnoEbQMbH2TBD6EGKSQMEgzxT51q+ft8g+gdeP2KJ0SosCA== {"files":[{"bytes":18584,"name":"index.html","sha256":"8f05796a4f5992423df32a24c690bfe4f884df507ff7405e35c1ec3a6adb6a9d"},{"bytes":8131,"name":"publication.md","sha256":"14f70f2cd16651fd432326d3b7bbcc8cf303d39a66730c2bee84ff69a12bce86"},{"bytes":7806,"name":"publication.txt","sha256":"356354357d1746d168afe65f297ac58038492e6ca1456543409ff6e3fc6d8830"},{"bytes":2831,"name":"manifest.json","sha256":"58acf1f985c3042696245cc3cb8af7ddac293ad2d86d2936e135d74357e03db9"},{"bytes":89,"name":"manifest.sig","sha256":"fe038037574f0682ba87e3118a6c7ac26eba7dd3dde71dca5ead5957cb196108"},{"bytes":227,"name":"manifest.sig.txt","sha256":"88816c927c9a66648a4ab56ab69f3c1e06965c2e606cd3e6270b7bd6e043ad8f"}],"publication_id":"OT-2026-000041667"} Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041667
OpenTechnical

OT-2026-000041667

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
356354357d1746d168afe65f297ac58038492e6ca1456543409ff6e3fc6d8830

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041667, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041667.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041667" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041667" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041667 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041667 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041667 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041667 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041667", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1141 }, "figures": [], "files": [ { "bytes": 18584, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8f05796a4f5992423df32a24c690bfe4f884df507ff7405e35c1ec3a6adb6a9d" }, { "bytes": 8131, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "14f70f2cd16651fd432326d3b7bbcc8cf303d39a66730c2bee84ff69a12bce86" }, { "bytes": 7806, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "356354357d1746d168afe65f297ac58038492e6ca1456543409ff6e3fc6d8830" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041667/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041667", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a0-7db3-93df-c179a00578de" } v3RBdxebzKjdSnxa6C4uH7mchhQR2smNtV3E5Kgq0Z8O+qeD9CVMUAPv7nU3vZ5SPIlyBeypAj+Dm/4PvVhRAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: v3RBdxebzKjdSnxa6C4uH7mchhQR2smNtV3E5Kgq0Z8O+qeD9CVMUAPv7nU3vZ5SPIlyBeypAj+Dm/4PvVhRAQ== {"files":[{"bytes":15528,"name":"index.html","sha256":"7e7694fb9c95b0c9096e5f94e3017c43b0bef491b8966b381c9690606a3e47cc"},{"bytes":5752,"name":"publication.md","sha256":"84c415c7a03c312abe2ac42fa4695fdb2c2c7095b8bab7ad87b213a0e4ce210e"},{"bytes":5412,"name":"publication.txt","sha256":"1227560958365845a33aefae53057183ee7dfcf54e02f4df94d746ac735f6215"},{"bytes":2798,"name":"manifest.json","sha256":"29cc15fb45dec28a622fc770ee6fe6ca468d1ebe74a4fe2a6472bd768719eef1"},{"bytes":89,"name":"manifest.sig","sha256":"464ecace48f79b4a5c0bf2935dd459483be0d4c93de1fd1f4130ad7a6d6dd513"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5b62d81946be6304199561679f567888d062fd1b02b715f32aa6b16d5dea4550"}],"publication_id":"OT-2026-000041668"} Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000041668
OpenTechnical

OT-2026-000041668

Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
1227560958365845a33aefae53057183ee7dfcf54e02f4df94d746ac735f6215

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041668, “Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041668.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041668" title: "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041668" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041668 Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041668 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041668 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041668 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041669

Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
5cb0874e715332b0b41a97e0a4af58522771bb7827c52d3a64eee8617a5a6e5f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The suction cup is carried on the tool side of the tool-change interface.

[0008]The vacuum pump is fixed to the tool side of the tool-change interface.

[0009]The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The pump motor is supplied from the electrical supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041669, “Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041669.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041669" title: "Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041669" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "electric actuation" --- # Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041669 Single cup vacuum gripper, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041669 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The suction cup is carried on the tool side of the tool-change interface. [0008] The vacuum pump is fixed to the tool side of the tool-change interface. [0009] The suction cup is connected to the pump inlet line by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The pump motor is supplied from the electrical supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041669 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041669 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041670

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1f123479a845b2885ae812912ad75081c4cb407436607477539145831bb1e052

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041670, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041670.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041670" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041670" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041670 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041670 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041670 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041670 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041670", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1001 }, "figures": [], "files": [ { "bytes": 17653, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "48bbadcc0aa78aa6f62942e00d785d3a10be58e3abbd1d5f22be7a7fa967a156" }, { "bytes": 7389, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bf7ad126b08265562ae96f80ef7944d4fd483ba4695aaa577d9974d7dac4c2c0" }, { "bytes": 7070, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1f123479a845b2885ae812912ad75081c4cb407436607477539145831bb1e052" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041670/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041670", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-739c-b1bd-c8d63d79b8ed" } q4e0RTrB/ECuvCYcv/JyzahTDPl+HMn6rsZfNcXeULiCDL5c11JHH0YF77dzihNJ7Vvk2CtP80tdjNnjD141Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: q4e0RTrB/ECuvCYcv/JyzahTDPl+HMn6rsZfNcXeULiCDL5c11JHH0YF77dzihNJ7Vvk2CtP80tdjNnjD141Dg== {"files":[{"bytes":19399,"name":"index.html","sha256":"d6fdbd59c552d38b9941d5640de1a93c4bbc931600e9903d3eacae6bda8b25b0"},{"bytes":8832,"name":"publication.md","sha256":"73780ad6f834df360813fc4f2c2f82c31a717cbb6865ff16e75c2851dc30029f"},{"bytes":8501,"name":"publication.txt","sha256":"7a42024081454cf1b330febc3b03b347febd6793cd8166a56fa86c25be982b12"},{"bytes":2843,"name":"manifest.json","sha256":"60404809cb672fbff8b4a9f7eca6081c765fcb63e4adcdcb1187d18753a48c60"},{"bytes":89,"name":"manifest.sig","sha256":"18f3d1f27c29324e4c3688be7088f6a4bc22c14fa7ad10c5888639235bcb0f62"},{"bytes":227,"name":"manifest.sig.txt","sha256":"26a42125745e2d09ca5c93c569116a71570e9fe751ab3dba6e2c2e4f37e20a4a"}],"publication_id":"OT-2026-000041671"} Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041671
OpenTechnical

OT-2026-000041671

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
7a42024081454cf1b330febc3b03b347febd6793cd8166a56fa86c25be982b12

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0033]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041671, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041671.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041671" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041671" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041671 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041671 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041671 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041671 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041672

Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
f592e121dd364d9108427d1b516b8600fa89e2497b65635a6a88c704304148d0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041672, “Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041672.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041672" title: "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041672" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041672 Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041672 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041672 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041672 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041672", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 804 }, "figures": [], "files": [ { "bytes": 16077, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fc3f2d1a0d8396114b34d697beec8a4d32ada52a1debaaee097f4d78c321da9a" }, { "bytes": 6234, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4039cce7080d00982457512b029a43346a254528fb8327481e1ff648c78beacd" }, { "bytes": 5891, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f592e121dd364d9108427d1b516b8600fa89e2497b65635a6a88c704304148d0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041672/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041672", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7920-83a2-3aecedfaea19" } cyVVehd9pj5hVjzjHGv8QTv4gEFiS8I1mplCA4lkL+L0qlHqF8q5zo2+FXC260FSqa3dLjDdNpA22jqCmEo4BQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cyVVehd9pj5hVjzjHGv8QTv4gEFiS8I1mplCA4lkL+L0qlHqF8q5zo2+FXC260FSqa3dLjDdNpA22jqCmEo4BQ== {"files":[{"bytes":17004,"name":"index.html","sha256":"5e254f1e862c9e362b067a32335d28a5872c33ec3e93e4f406184fc6312b7324"},{"bytes":6869,"name":"publication.md","sha256":"4238d23d5fb9bd5279dd633f1243cedf33839c5d63940dbdc7c95d320de0b1d1"},{"bytes":6581,"name":"publication.txt","sha256":"f53a0fa8f1b63823de11cb154775dcae6b96de42e575e7feb13b7455f0f72c57"},{"bytes":2762,"name":"manifest.json","sha256":"5b1075f1313d26a41dabe1b0fc58cb4f0f1efc9f6f31dae0e1795e398b8a12c8"},{"bytes":89,"name":"manifest.sig","sha256":"6ceeb43ae5d7a18b6cf2cca7fbfab050d4073e497f7ba7283b1c8940a812324c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"968b523c09f1b676d153d896a930bfc5d6aae6bfb81b36390d3011fc4685f572"}],"publication_id":"OT-2026-000041673"} Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041673
OpenTechnical

OT-2026-000041673

Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
f53a0fa8f1b63823de11cb154775dcae6b96de42e575e7feb13b7455f0f72c57

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041673, “Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041673.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041673" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041673" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041673 Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041673 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041673 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041673 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041674

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
df4c23842b83d46de183ec2c6fd27c4b7af5fbc6c54790a66a75667be14ac552

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041674, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041674.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041674" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041674" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041674 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041674 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041674 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041674 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041675

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
773eafea42ce1c6bfc11aff7e246d0449b7bd0c8b98581b9a90c893b0d935632

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0032]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041675, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041675.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041675" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041675" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041675 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041675 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041675 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041675 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041676

Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
539d66d19195ac5f1e0fb005ff8a6dfb2dea439b7cc481c8de03c2009f2b29e5

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041676, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041676.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041676" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041676" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041676 Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041676 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041676 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041676 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041676", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 733 }, "figures": [], "files": [ { "bytes": 15492, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "555cce3264d2dd7619f2ed0677dfc3a82ab8f0c635aad9135bad61eaf68a240d" }, { "bytes": 5672, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d290e5e8b91f018b1eec1c7f4e45667cbbfe9f5d5866a7c4ce02bf5aa5433e31" }, { "bytes": 5360, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "539d66d19195ac5f1e0fb005ff8a6dfb2dea439b7cc481c8de03c2009f2b29e5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041676/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041676", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a0-7f2e-a6ad-b3c4b5ab961a" } Dy74aT0qPMWccwpTpB0zWQdIav8XogANpUzvyVWUsKQ8NRD2FCHBsKmZ2RDi5rRX+HxZNNbRxXsA4T8Q+y36CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Dy74aT0qPMWccwpTpB0zWQdIav8XogANpUzvyVWUsKQ8NRD2FCHBsKmZ2RDi5rRX+HxZNNbRxXsA4T8Q+y36CA== {"files":[{"bytes":17809,"name":"index.html","sha256":"1063f2c5839a0a285f25f3a876d633e902910ebb8fb45da23e01fc02afc0f888"},{"bytes":7560,"name":"publication.md","sha256":"bd68b4611cfdb1acdf3d420f3150f7c0817346bce6def355dc4f092f3f7e026a"},{"bytes":7266,"name":"publication.txt","sha256":"98cb8c71483c2b5985cc98d0966172a1d6186812916859f151635374fcd3f5cd"},{"bytes":2775,"name":"manifest.json","sha256":"e9c84657cdc75edc363204275b70e552dca500d759dcb9ae4b35f5543c1996d7"},{"bytes":89,"name":"manifest.sig","sha256":"b8f89ba042a44e4aa6d5aaf51575742abf4fbebe4c9ceaf9b6b76d97d0eea1cd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c26558098ade73314411847710a519782d61ee95659e14a3b6e32bca9f121b18"}],"publication_id":"OT-2026-000041677"} Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041677
OpenTechnical

OT-2026-000041677

Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
98cb8c71483c2b5985cc98d0966172a1d6186812916859f151635374fcd3f5cd

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0021]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041677, “Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041677.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041677" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041677" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041677 Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041677 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0021] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041677 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041677 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041677", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1034 }, "figures": [], "files": [ { "bytes": 17809, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1063f2c5839a0a285f25f3a876d633e902910ebb8fb45da23e01fc02afc0f888" }, { "bytes": 7560, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bd68b4611cfdb1acdf3d420f3150f7c0817346bce6def355dc4f092f3f7e026a" }, { "bytes": 7266, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "98cb8c71483c2b5985cc98d0966172a1d6186812916859f151635374fcd3f5cd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041677/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041677", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-7c8f-8b1e-e26b6f496a48" } cIyxMi2cB8YbLgmsFjcQDfnaRvqLZfi3lMFyB7NcwfveSwak9AHVD3u1fhRhw6ulgYo9XlgbZqvsVQYijDrAAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cIyxMi2cB8YbLgmsFjcQDfnaRvqLZfi3lMFyB7NcwfveSwak9AHVD3u1fhRhw6ulgYo9XlgbZqvsVQYijDrAAw== {"files":[{"bytes":17968,"name":"index.html","sha256":"9348137df4a4c108b8303a4ea7d834b7cca5d77aab41fe3a96d8f23f8ac81867"},{"bytes":7657,"name":"publication.md","sha256":"8ec9e16f5e6cf711b34c5abe3a2acfc5c99738d13d391225bc7cf726800fe635"},{"bytes":7336,"name":"publication.txt","sha256":"1ee4db2c6d13f93e3967fafed2f8bfc3f852cb7e3ab5ef9af80a9d63cb0747c4"},{"bytes":2777,"name":"manifest.json","sha256":"641dc99e3eaf101ff5161357ff6533095d8f04432ba4da90c0d3eecc60af332c"},{"bytes":89,"name":"manifest.sig","sha256":"915987a9b31f1e3f80f3d01c4cb2ea3a06221e704b6682f393bc9e80e0a7642c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f394c9b9683f265edd03f21334ddb2d870a5ee7f46030fa100bce04da88ee764"}],"publication_id":"OT-2026-000041678"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041678
OpenTechnical

OT-2026-000041678

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1ee4db2c6d13f93e3967fafed2f8bfc3f852cb7e3ab5ef9af80a9d63cb0747c4

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041678, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041678.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041678" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041678" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041678 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041678 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041678 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041678 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041678", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1050 }, "figures": [], "files": [ { "bytes": 17968, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9348137df4a4c108b8303a4ea7d834b7cca5d77aab41fe3a96d8f23f8ac81867" }, { "bytes": 7657, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8ec9e16f5e6cf711b34c5abe3a2acfc5c99738d13d391225bc7cf726800fe635" }, { "bytes": 7336, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1ee4db2c6d13f93e3967fafed2f8bfc3f852cb7e3ab5ef9af80a9d63cb0747c4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041678/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041678", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a0-732c-b779-531836603b8e" } /GTowm+xhnWymhd1YSYFajnNKpYcRk5u3ZkCR3jZLCKY0ham+FvkZ2PNCHCJvFWDGahlNvyJ0YrIKifpckPiBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /GTowm+xhnWymhd1YSYFajnNKpYcRk5u3ZkCR3jZLCKY0ham+FvkZ2PNCHCJvFWDGahlNvyJ0YrIKifpckPiBw== {"files":[{"bytes":18530,"name":"index.html","sha256":"92c1e1a3137b03a680649be6eebef46514fe6bb201d16cf4c79083a2dd2347ac"},{"bytes":8077,"name":"publication.md","sha256":"5fcf7c0c7dbe7519a1bfb98e9dcd70543ec7ebd0d2deb1460f4ec170db59e00a"},{"bytes":7752,"name":"publication.txt","sha256":"8677be5c9eda444b5c5fd5eeb178b9e173d1d4d1c1a1b3a6473ac52dff6c85f3"},{"bytes":2831,"name":"manifest.json","sha256":"117363394e3c1ebb39c0b5d4b9c4db13a019330f7d797dc50f93d5aeb7974f87"},{"bytes":89,"name":"manifest.sig","sha256":"335878a52473f0c1b2057deff3e30c728f6efc575004ffec38183c098a9a26bc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fda8fac7acc45ef45ed65bf6549eff314d8ce86b4fe6897f81fba040d9daf9e9"}],"publication_id":"OT-2026-000041679"} Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041679
OpenTechnical

OT-2026-000041679

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
8677be5c9eda444b5c5fd5eeb178b9e173d1d4d1c1a1b3a6473ac52dff6c85f3

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041679, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041679.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041679" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041679" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041679 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041679 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041679 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041679 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041680

Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
133e8dcd5afe701d70141429f2d2a347f375a1dee9182bd934f28267781b13fb

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041680, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041680.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041680" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041680" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041680 Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041680 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041680 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041680 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041681

Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
0cc1ee2ca0e6a397919505d9b5fd079f828562715e4acf1977cbcec93c2bfe65

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041681, “Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041681.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041681" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041681" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041681 Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041681 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041681 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041681 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041681", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1000 }, "figures": [], "files": [ { "bytes": 17560, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "40f437cdd647e990d21510fa12f5ad1029051d7eb7a08dace662ffa78070a6d8" }, { "bytes": 7354, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "aa203aa9f3e38c1a44dc0ab103dd5c9d57f5c4b8d2edf9a58de971be0620966f" }, { "bytes": 7060, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0cc1ee2ca0e6a397919505d9b5fd079f828562715e4acf1977cbcec93c2bfe65" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041681/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041681", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-72f8-9d41-6e912d506ec1" } UvuEbmatJaI0DFG6z9jtrVccKrqJ9683qAZqTdBgFAh2PL0fzuHeDykJ1OQswCC44Ltn8slkgIjFXW9lyt6jDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UvuEbmatJaI0DFG6z9jtrVccKrqJ9683qAZqTdBgFAh2PL0fzuHeDykJ1OQswCC44Ltn8slkgIjFXW9lyt6jDg== {"files":[{"bytes":17719,"name":"index.html","sha256":"6b43201127001116a7e858a4b5b61760f6e0850835273fa5ca15921f220337c2"},{"bytes":7451,"name":"publication.md","sha256":"63b4df3ca5df24ed8e9845aeef7bb0dcccecd1315a04551da5007d22814640e5"},{"bytes":7130,"name":"publication.txt","sha256":"4378b941b3dc5ce0177042b6b4ccc861f54393efd005624d0b56e69c79ec77d3"},{"bytes":2777,"name":"manifest.json","sha256":"28f9408e7ef1522d669548ff98a11c79f86bb0dc37f0408d6da380ab27a1053e"},{"bytes":89,"name":"manifest.sig","sha256":"2e2c3548fd12bda49c5f67aa7d44513b3be094fc9579a001d7f306fe47633ad9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"91e58795b5751c64236beeca7fe320e526367167a98d032907a5535c4e79ca27"}],"publication_id":"OT-2026-000041682"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041682
OpenTechnical

OT-2026-000041682

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4378b941b3dc5ce0177042b6b4ccc861f54393efd005624d0b56e69c79ec77d3

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041682, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041682.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041682" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041682" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041682 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041682 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041682 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041682 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041683

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
2e949aa545bbcdb2ee789fd156d9f8811fa1abc5e81f481dceb5bcc706067fd0

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0033]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041683, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041683.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041683" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041683" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041683 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041683 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041683 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041683 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041683", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1232 }, "figures": [], "files": [ { "bytes": 19345, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0a65223811f4751b43b26a8b9daf716bb7728a5fa4ad43481a1b889a0dabdd68" }, { "bytes": 8778, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "eaa5bd4d9125ce3e52bccec69b198482084bca9724acdd229ba5c13862babce1" }, { "bytes": 8447, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2e949aa545bbcdb2ee789fd156d9f8811fa1abc5e81f481dceb5bcc706067fd0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041683/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041683", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7d6f-a882-9e428bc5b929" } 90w448+t3lWjPGNtVaeLCV0134ahHjifKYVZuiHYWeRvv4PkNFxXCL0QUyO4LGzIewazstI4g+WIxf+mn8XqBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 90w448+t3lWjPGNtVaeLCV0134ahHjifKYVZuiHYWeRvv4PkNFxXCL0QUyO4LGzIewazstI4g+WIxf+mn8XqBQ== {"files":[{"bytes":15604,"name":"index.html","sha256":"01e78363b01f3c64ba92e812dc0669a703127cd2feb7ac5a74feb5f67d2d4a97"},{"bytes":5754,"name":"publication.md","sha256":"1beb90c90f532158b760ac3449eb7406707dea29faa6a03b6d2b96a53481daa7"},{"bytes":5451,"name":"publication.txt","sha256":"c58abce44f05304a19c56e24b363c522b1f88668537f982dd25f865a098cb0cb"},{"bytes":2728,"name":"manifest.json","sha256":"067b6bf65192f6891dd6f8a3ebad8bbf4a32b08f29330d58a04c1658c183b077"},{"bytes":89,"name":"manifest.sig","sha256":"72ffb89434987426b096f42247082cf46ac215ff8a9a0077cd73ea40d8c69be1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e7313228b6b2b19b6937b2557c6135c98b5d8a4839c0943de9133516695ed4fd"}],"publication_id":"OT-2026-000041684"} Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041684
OpenTechnical

OT-2026-000041684

Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c58abce44f05304a19c56e24b363c522b1f88668537f982dd25f865a098cb0cb

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041684, “Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041684.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041684" title: "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041684" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041684 Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041684 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041684 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041684 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041684", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15604, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "01e78363b01f3c64ba92e812dc0669a703127cd2feb7ac5a74feb5f67d2d4a97" }, { "bytes": 5754, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1beb90c90f532158b760ac3449eb7406707dea29faa6a03b6d2b96a53481daa7" }, { "bytes": 5451, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c58abce44f05304a19c56e24b363c522b1f88668537f982dd25f865a098cb0cb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041684/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041684", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a1-7079-90b0-7c7960ce1a1e" } WOXvZhmbQCyK8pzPnfbx/tz8mTvAns7uZGORktE+nhvvLOJR/oxxiY9UGRwDRYM28qc5Qsi/F/uVHQDahtx7AQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: WOXvZhmbQCyK8pzPnfbx/tz8mTvAns7uZGORktE+nhvvLOJR/oxxiY9UGRwDRYM28qc5Qsi/F/uVHQDahtx7AQ== {"files":[{"bytes":17206,"name":"index.html","sha256":"a98d7451d2d1eca3e39b7ee19e9fd9281dfbac5f43a92a3bd6f10b9c2726c9cf"},{"bytes":7110,"name":"publication.md","sha256":"d3bc42567a84207263451f5340c9e3cfe181901ad463f01b640d69853480bfcd"},{"bytes":6804,"name":"publication.txt","sha256":"9ba967d88d8ff8de49edf89d814acb921bf4724bfa35c64c944d0894774f1b83"},{"bytes":2818,"name":"manifest.json","sha256":"5362e58aef3f97384ad2e91eb08b776831a27d27c14435a7a661bfcb39341461"},{"bytes":89,"name":"manifest.sig","sha256":"82b5168ac6d7cceec6d32d5127a68f68f21ed66d92a2be9122fb6ed23b7a237e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f534701521532d89fa5275c7e81834530f8b03a5ec6546680a4404300f7d9f55"}],"publication_id":"OT-2026-000041685"} Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041685
OpenTechnical

OT-2026-000041685

Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
9ba967d88d8ff8de49edf89d814acb921bf4724bfa35c64c944d0894774f1b83

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0012]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0018]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041685, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041685.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041685" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041685" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041685 Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041685 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0018] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041685 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041685 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041686

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a273104b135f0b4746c250fffd4c57f1491b12fd6abc35eaecf3677aa1917e5a

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041686, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041686.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041686" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041686" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041686 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041686 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041686 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041686 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041687

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
dc971c22cd19f15d0d3cb5820c7042b29a9929fec95a95c8748a9afb7aee387e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041687, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041687.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041687" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041687" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041687 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041687 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041687 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041687 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041688

Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
0ce101390f59b2a8b8fa5bc69c5c83e6d8d63892c80ce5323dd7a9badccf9181

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041688, “Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041688.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041688" title: "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041688" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041688 Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041688 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041688 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041688 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041688", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16412, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f6a82bc2c9b067d01b7fe2b15ffa7c11400cd19313c744ad3db660990ee1f1cb" }, { "bytes": 6459, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f30cebf1975f3f5e7cec06766b23d2ecd078a153e07919caca58e21f3984d3fa" }, { "bytes": 6146, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0ce101390f59b2a8b8fa5bc69c5c83e6d8d63892c80ce5323dd7a9badccf9181" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041688/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041688", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-76a1-bb79-beec43856c70" } A2NKzMp5q+zEUoE0C7HbFcF1FiQ8khJIkF8/avDd/8WFz5+sZzeoF6CEcqAtuG6OvmeRG5p9iFdQut+6WY1hBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: A2NKzMp5q+zEUoE0C7HbFcF1FiQ8khJIkF8/avDd/8WFz5+sZzeoF6CEcqAtuG6OvmeRG5p9iFdQut+6WY1hBQ== {"files":[{"bytes":16659,"name":"index.html","sha256":"ad1015ff8fcde54a66bda214af81176c3b3d37043a62aa80a0c0e367742188fa"},{"bytes":6638,"name":"publication.md","sha256":"f021caa73bfc39427c31c92782b0d8dd7612415112437467a556286782830e2c"},{"bytes":6331,"name":"publication.txt","sha256":"e30a23a62a60394558ce478004c353a3196be82c7380d4ebbab3a3cb69ae30e5"},{"bytes":2813,"name":"manifest.json","sha256":"594a6b3695d93ecdd18b15bc1cc031c9247f905d0dcf2323de1b92cb3d5ba3ff"},{"bytes":89,"name":"manifest.sig","sha256":"0170def1f0898c7b89030cbadabe8f4a92e9fd3b0a74e6f7b2dea9607f8da108"},{"bytes":227,"name":"manifest.sig.txt","sha256":"19034306c63bb40a7eda0379d65428ce8281ef993f1edc76b4009cf4ae48235b"}],"publication_id":"OT-2026-000041689"} Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041689
OpenTechnical

OT-2026-000041689

Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
e30a23a62a60394558ce478004c353a3196be82c7380d4ebbab3a3cb69ae30e5

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0012]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0018]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041689, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041689.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041689" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041689" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041689 Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041689 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0018] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041689 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041689 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041689", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 878 }, "figures": [], "files": [ { "bytes": 16659, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ad1015ff8fcde54a66bda214af81176c3b3d37043a62aa80a0c0e367742188fa" }, { "bytes": 6638, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f021caa73bfc39427c31c92782b0d8dd7612415112437467a556286782830e2c" }, { "bytes": 6331, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e30a23a62a60394558ce478004c353a3196be82c7380d4ebbab3a3cb69ae30e5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041689/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041689", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a1-7543-90c8-a37c750b5283" } 2FtWL9SoHcaffIOGxIFbDpuK54ak1BT5bJGcHtQBokgmqxS1+GoNkC+pbmGqSoLKFskIRIkhsDj9jr60FHG6Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2FtWL9SoHcaffIOGxIFbDpuK54ak1BT5bJGcHtQBokgmqxS1+GoNkC+pbmGqSoLKFskIRIkhsDj9jr60FHG6Bw== {"files":[{"bytes":17702,"name":"index.html","sha256":"5f5ef5bb7d2736fcf689af735bfb303dcdc2707bcba484bcc1c5200a7fe06a86"},{"bytes":7436,"name":"publication.md","sha256":"afc8392d989d315115941b2f3bc263c484d39f19e9bd676559f661134a0aa02b"},{"bytes":7116,"name":"publication.txt","sha256":"a614d3672f87d466964bbda1fa12be6e910b2e6a191ddaba1ccaffea76156355"},{"bytes":2775,"name":"manifest.json","sha256":"b189126f845dcc5c56ea3d25a3f684e3646923bbd9d93e2eb49c6540915635f3"},{"bytes":89,"name":"manifest.sig","sha256":"c9b38d5ed9e471e778988ca132867efc58be88e852e3a4c066be0fb1a5461019"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ecd8bcf47c00980121a96793f2c7d487166dcd67e17f16d1f6939eb87770cafd"}],"publication_id":"OT-2026-000041690"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041690
OpenTechnical

OT-2026-000041690

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a614d3672f87d466964bbda1fa12be6e910b2e6a191ddaba1ccaffea76156355

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041690, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041690.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041690" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041690" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041690 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041690 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041690 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041690 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041691

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
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Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0033]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041691, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041691.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041691" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041691" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041691 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041691 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041691 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041691 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041692

Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
821c7624b47ee77c652f863364f738b61e20857d7bc9b8735e4d313c1bc67f2e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041692, “Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041692.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041692" title: "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041692" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041692 Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041692 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041692 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041692 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041692", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16159, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4151579e6bb5df8f45a7a898785292dbe839be1c5cca772e02545eb7709bf494" }, { "bytes": 6249, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "83fe5b31d1b8d2a0d269728d9658af6337620e428479a570d8cc288ed5b28fa4" }, { "bytes": 5936, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "821c7624b47ee77c652f863364f738b61e20857d7bc9b8735e4d313c1bc67f2e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041692/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041692", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7982-940d-f61905274045" } k1cvr4clAPdAJKVAdLmw4zrQVhUSv8wHWvUIvAEdIW+oOXVpts88Rtopyy1PtiqrQYpBu/WQzxu8sNuw/QOGBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: k1cvr4clAPdAJKVAdLmw4zrQVhUSv8wHWvUIvAEdIW+oOXVpts88Rtopyy1PtiqrQYpBu/WQzxu8sNuw/QOGBQ== {"files":[{"bytes":17455,"name":"index.html","sha256":"46823006e43aae2d8471da1355091d76fe045a88792652fe3f13a5609b510057"},{"bytes":7316,"name":"publication.md","sha256":"927b2e3d35345e11ff46ecf7fd0461e4d892f7d13c9fafdfba6ccb3a3db5f3b5"},{"bytes":7010,"name":"publication.txt","sha256":"9af58c926517259b05b6c8e712478fe5d6ebeddf142e81b468dd12cd4c6f63bb"},{"bytes":2818,"name":"manifest.json","sha256":"bc9fba4e90409c686e781c220f57e3ac6defe46a897271fd79e57c0eac36900c"},{"bytes":89,"name":"manifest.sig","sha256":"5752da28e0f5fcea8d7defc2b481287527c31bda2f9510ad5dba3542d9136dac"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3bd93cad1ca30f9a5ee8f53ce8eaeb47707a66aacba3ba0f8252a07df789a05b"}],"publication_id":"OT-2026-000041693"} Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041693
OpenTechnical

OT-2026-000041693

Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
9af58c926517259b05b6c8e712478fe5d6ebeddf142e81b468dd12cd4c6f63bb

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0012]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041693, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041693.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041693" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041693" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041693 Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041693 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041693 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041693 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041693", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 983 }, "figures": [], "files": [ { "bytes": 17455, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "46823006e43aae2d8471da1355091d76fe045a88792652fe3f13a5609b510057" }, { "bytes": 7316, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "927b2e3d35345e11ff46ecf7fd0461e4d892f7d13c9fafdfba6ccb3a3db5f3b5" }, { "bytes": 7010, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9af58c926517259b05b6c8e712478fe5d6ebeddf142e81b468dd12cd4c6f63bb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041693/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041693", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7e39-bbc6-5ea5787ecc85" } OHI7xUAXtQHvUhPvoS9qVK7pCvCIR/5mnuNzo8Kf9g3ATxUiaNoJ2QRVOgM1OS8MnbwTn70Rtgg2enjwzJM4AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: OHI7xUAXtQHvUhPvoS9qVK7pCvCIR/5mnuNzo8Kf9g3ATxUiaNoJ2QRVOgM1OS8MnbwTn70Rtgg2enjwzJM4AA== {"files":[{"bytes":17093,"name":"index.html","sha256":"bc98e8574ac96a0c033840fca94ed24fce68d041b4354fcee6508c3c4cde5d29"},{"bytes":6894,"name":"publication.md","sha256":"0423cd1aecca58cb28098b9b2219385b8ca438069c4ed1c8cff114235df767b5"},{"bytes":6577,"name":"publication.txt","sha256":"7ddcb900a896b980b4fbf7f42fbfae2d6d0c8babf7cf2a368e7598bb0d7e2067"},{"bytes":2765,"name":"manifest.json","sha256":"3866d0517b0e6c411fa6350db030155c2bf5d62074f749b370f8145b895bf97b"},{"bytes":89,"name":"manifest.sig","sha256":"f2da746428eb35a2b16817ca22074f30403d26e6ead94d83a06a9f34c3d135c9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b77fd57bbec38f2ac2b00bbf2407f1b147aa19d6b8699a3317908f7b0772876d"}],"publication_id":"OT-2026-000041694"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041694
OpenTechnical

OT-2026-000041694

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
7ddcb900a896b980b4fbf7f42fbfae2d6d0c8babf7cf2a368e7598bb0d7e2067

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041694, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041694.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041694" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041694" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041694 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041694 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041694 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041694 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041694", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 930 }, "figures": [], "files": [ { "bytes": 17093, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bc98e8574ac96a0c033840fca94ed24fce68d041b4354fcee6508c3c4cde5d29" }, { "bytes": 6894, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0423cd1aecca58cb28098b9b2219385b8ca438069c4ed1c8cff114235df767b5" }, { "bytes": 6577, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7ddcb900a896b980b4fbf7f42fbfae2d6d0c8babf7cf2a368e7598bb0d7e2067" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041694/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041694", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a1-7c4e-aa3b-60a33e946fb8" } jQ5Kc8vYQ6FvDUyU6MDjCGTvrnuBQLK2OSGR1JMa41bokXYtNHh3vto+XtR/lRVI69GR1FhueVlsj9qDw5QjAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jQ5Kc8vYQ6FvDUyU6MDjCGTvrnuBQLK2OSGR1JMa41bokXYtNHh3vto+XtR/lRVI69GR1FhueVlsj9qDw5QjAw== {"files":[{"bytes":19135,"name":"index.html","sha256":"6c066d3e073d92950feff6da59dad59848ae9134fef023e573cf40c0b828943b"},{"bytes":8617,"name":"publication.md","sha256":"211797db113f3f071483cd638d3469239ecb7766440a23459fddfa5e6ffb0297"},{"bytes":8289,"name":"publication.txt","sha256":"2d2bfed2ccacb7a9bc6b053b96ce0d4af38603640f537c4ff46d391cba6b1a38"},{"bytes":2840,"name":"manifest.json","sha256":"4e2ac394c1a83051804399a440523537f28f35fa1a59ade9b9e418d70033ac8c"},{"bytes":89,"name":"manifest.sig","sha256":"5505d8a7e76ba38a1af52d200dd5a317e6f97766be7c893c2c54c1d8b4823ef7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"74fe6753d60af114f2e4f9fb8e7ecb605a42b7d54fce1947b57157e9b019cabd"}],"publication_id":"OT-2026-000041695"} Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041695
OpenTechnical

OT-2026-000041695

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
2d2bfed2ccacb7a9bc6b053b96ce0d4af38603640f537c4ff46d391cba6b1a38

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0032]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041695, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041695.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041695" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041695" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041695 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041695 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041695 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041695 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041695", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1212 }, "figures": [], "files": [ { "bytes": 19135, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6c066d3e073d92950feff6da59dad59848ae9134fef023e573cf40c0b828943b" }, { "bytes": 8617, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "211797db113f3f071483cd638d3469239ecb7766440a23459fddfa5e6ffb0297" }, { "bytes": 8289, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2d2bfed2ccacb7a9bc6b053b96ce0d4af38603640f537c4ff46d391cba6b1a38" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041695/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041695", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a1-77ce-a8a8-a68527a77a48" } /VHmXpxwCQv1NIdUGwcxPEMgdOfGEdTniSRrbGCAc7MQvu9xMKyi6pgJYnTjaNXmN6U2FO5bmFH3dZ7jXHnoDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /VHmXpxwCQv1NIdUGwcxPEMgdOfGEdTniSRrbGCAc7MQvu9xMKyi6pgJYnTjaNXmN6U2FO5bmFH3dZ7jXHnoDg== {"files":[{"bytes":15605,"name":"index.html","sha256":"d46e526db8dcff8307556803392676ffd0433bfe345e60fefe79914b99f03604"},{"bytes":5755,"name":"publication.md","sha256":"6a905c7ab2554ec4fd3ec24da431236e33d01ae0455e9922b77b811ac073ffce"},{"bytes":5452,"name":"publication.txt","sha256":"c825d0c91dc09d670fa443a56b4767241fbc3639d39e7ca4a7c6b2e6e8d5ddfa"},{"bytes":2728,"name":"manifest.json","sha256":"0198259ea217a5a4f81f995452ffb090f69567c9935bc9cd409ffbdfdeb0fe59"},{"bytes":89,"name":"manifest.sig","sha256":"13f5b948be76caa7c96ddb7279d9416a0eec798f8c3285f46d5d14f33b2f3208"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f94570ef7bad361981e7ba407b497eae5c1ffe7032848dcaa208ca9ec157fd4e"}],"publication_id":"OT-2026-000041696"} Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041696
OpenTechnical

OT-2026-000041696

Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c825d0c91dc09d670fa443a56b4767241fbc3639d39e7ca4a7c6b2e6e8d5ddfa

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041696, “Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041696.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041696" title: "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041696" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041696 Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041696 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041696 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041696 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041697

Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
4727487d10ac76a1c5f06ac73da31e25656624877cddf679f841d72b59b8f736

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0012]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0018]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041697, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041697.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041697" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041697" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041697 Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041697 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0018] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041697 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041697 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041697", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 949 }, "figures": [], "files": [ { "bytes": 17206, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "25b8fbab8f20694ad62abfe5a3945dd668767b17f19786c6328e1682890609f1" }, { "bytes": 7110, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f228257941cf5fc80c5a9c7770c24e82d72fa5ab6bc2ef93ba94bd509fb42543" }, { "bytes": 6804, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4727487d10ac76a1c5f06ac73da31e25656624877cddf679f841d72b59b8f736" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041697/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041697", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7cee-a2cc-cbb52ef8daaa" } KlzR7blkWZo3Z4E1b9YTNIWcvZsZZDqQdrICxxR0T2EHpWB5Kb8DPpnqjZDR9yS53UTZRbBluRdZzhYmrYRABg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: KlzR7blkWZo3Z4E1b9YTNIWcvZsZZDqQdrICxxR0T2EHpWB5Kb8DPpnqjZDR9yS53UTZRbBluRdZzhYmrYRABg== {"files":[{"bytes":17897,"name":"index.html","sha256":"1c33fbc27baf62b90390cc4c156712ba42ac85194cabd4a0253e36bfc911e3c3"},{"bytes":7588,"name":"publication.md","sha256":"af03e561f4d62565fc59c3615b8b43b80e1ca446d5dc00862078bc2744da932d"},{"bytes":7268,"name":"publication.txt","sha256":"b49bbf30872cd3349098f4087f793d4c1b657358d89d03d82b6375c98d46807f"},{"bytes":2775,"name":"manifest.json","sha256":"aa601a6cd785eb4a5bd9ecbaf76d639f6e3a13bda8aaef4395715f6940d3a9ff"},{"bytes":89,"name":"manifest.sig","sha256":"2f7e519f3f4c9687ffe5309e8f133a60afe4e1761acc7e99df00d3f02a939fb6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0ae3a7fcc56fabc6b9d225a6375d3261ea16bcd35b4a32a25a37a173266ab835"}],"publication_id":"OT-2026-000041698"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041698
OpenTechnical

OT-2026-000041698

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b49bbf30872cd3349098f4087f793d4c1b657358d89d03d82b6375c98d46807f

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041698, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041698.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041698" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041698" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041698 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041698 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041698 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041698 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041698", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 17897, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1c33fbc27baf62b90390cc4c156712ba42ac85194cabd4a0253e36bfc911e3c3" }, { "bytes": 7588, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "af03e561f4d62565fc59c3615b8b43b80e1ca446d5dc00862078bc2744da932d" }, { "bytes": 7268, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b49bbf30872cd3349098f4087f793d4c1b657358d89d03d82b6375c98d46807f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041698/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041698", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7983-b146-fc7aea3883a4" } KLnpSkMZotLbIXuzAcx9R4GoktlojuvAWdEqbk9N2Lc381mtg1LHTxk1Fno7m8vt190/MYUv3bP4GyyMwKVgAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: KLnpSkMZotLbIXuzAcx9R4GoktlojuvAWdEqbk9N2Lc381mtg1LHTxk1Fno7m8vt190/MYUv3bP4GyyMwKVgAQ== {"files":[{"bytes":18519,"name":"index.html","sha256":"99048669ab049898cef0cb37f0f2066b7bb6ce21b0dbade186e8e24b391c6006"},{"bytes":8072,"name":"publication.md","sha256":"e66f08035f55aecd78ad85969a76bc0b4068cabaf32f8c86454947810390e60b"},{"bytes":7750,"name":"publication.txt","sha256":"8e3200b280bb15ace3f84969d9860e82a8c69826a6fa81d20392818ea814194d"},{"bytes":2828,"name":"manifest.json","sha256":"f2c1b4be93509c444ede81a95eb5346bc92f9daa9425c527b4c26448c8541b0e"},{"bytes":89,"name":"manifest.sig","sha256":"681129ef286c7697442c347fcc61f4adc818753def56b88ed40592ebde2d189c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"eee025beebc6159bdb1d41f6955b04d126e844c4007d19220a33951fd9103b08"}],"publication_id":"OT-2026-000041699"} Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041699
OpenTechnical

OT-2026-000041699

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
8e3200b280bb15ace3f84969d9860e82a8c69826a6fa81d20392818ea814194d

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041699, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041699.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041699" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041699" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041699 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041699 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041699 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041699 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041699", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1126 }, "figures": [], "files": [ { "bytes": 18519, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "99048669ab049898cef0cb37f0f2066b7bb6ce21b0dbade186e8e24b391c6006" }, { "bytes": 8072, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e66f08035f55aecd78ad85969a76bc0b4068cabaf32f8c86454947810390e60b" }, { "bytes": 7750, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8e3200b280bb15ace3f84969d9860e82a8c69826a6fa81d20392818ea814194d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041699/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041699", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a1-709c-93ef-45c4c4332e62" } FNouAglVES+qINyZmcGMeZysGTLc3QBp8CY1HVvWvz1Qf6LanjPnApFa6y6AJ9fsyOd+g6HJGwmVtF8gXUB8Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FNouAglVES+qINyZmcGMeZysGTLc3QBp8CY1HVvWvz1Qf6LanjPnApFa6y6AJ9fsyOd+g6HJGwmVtF8gXUB8Bg== {"files":[{"bytes":16413,"name":"index.html","sha256":"79d642c19b11bc3d61bd34b8f34978a417541ece08deea8503f3a93f76f33e8b"},{"bytes":6460,"name":"publication.md","sha256":"44182f515855cb581d1944109d6e7d443a7ba34dcc442e570e4adeeecbf1086b"},{"bytes":6147,"name":"publication.txt","sha256":"6f6a863b5b33837e3c3cdca434ebcd1ada6e9ff6ad98b9ed31b1adfb4550cd4d"},{"bytes":2744,"name":"manifest.json","sha256":"38affe64de2ae6e93c8bb4130c57d7c2c0d4bf885a5bd756f462e0a7bc112e40"},{"bytes":89,"name":"manifest.sig","sha256":"749f06ed311867b6cc88943d851756d30a8ac52b537870f5836d79d9b0f084c8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9d6417f62d89574183dd22565beb6f8cbbacb86160321da2c20fa5422273d1a7"}],"publication_id":"OT-2026-000041700"} Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041700
OpenTechnical

OT-2026-000041700

Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
6f6a863b5b33837e3c3cdca434ebcd1ada6e9ff6ad98b9ed31b1adfb4550cd4d

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041700, “Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041700.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041700" title: "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041700" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041700 Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041700 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041700 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041700 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041700", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16413, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "79d642c19b11bc3d61bd34b8f34978a417541ece08deea8503f3a93f76f33e8b" }, { "bytes": 6460, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "44182f515855cb581d1944109d6e7d443a7ba34dcc442e570e4adeeecbf1086b" }, { "bytes": 6147, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6f6a863b5b33837e3c3cdca434ebcd1ada6e9ff6ad98b9ed31b1adfb4550cd4d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041700/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041700", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7e06-a27b-1d825fb13605" } JZm7yw4w1slIu5anK9WpTtIOeO0IFMO0RuoSU3fMNInR9p0md/SeQAvUzmWhinmZUOSu0VpwbgRThIhI5rpjDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JZm7yw4w1slIu5anK9WpTtIOeO0IFMO0RuoSU3fMNInR9p0md/SeQAvUzmWhinmZUOSu0VpwbgRThIhI5rpjDg== {"files":[{"bytes":16867,"name":"index.html","sha256":"71c872e7cf83e64474652d9988d04e25ae01c413b284f85a06aefff9ef9921e3"},{"bytes":6760,"name":"publication.md","sha256":"b21923725b90a2e2c22bf1d37adaa1e8c3f0da7cd21fce4aa86544aff201da06"},{"bytes":6480,"name":"publication.txt","sha256":"243735999d53ced558210965e0d3deacbaaeb6549263f247c4bbe27bda30da73"},{"bytes":2762,"name":"manifest.json","sha256":"ea1ff3010e67e605d3d2a865473609d9ed84e761274b4c7cc6bd1afcce5a8c2a"},{"bytes":89,"name":"manifest.sig","sha256":"6a8bc4d3a25310a8049a473a732ace1bac0f9c378d869392ff38f428b8316124"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8a8c88a0448f4f005c122d1caf908568f79a00cb4b0b6f778d5472450d028b90"}],"publication_id":"OT-2026-000041701"} Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041701
OpenTechnical

OT-2026-000041701

Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
243735999d53ced558210965e0d3deacbaaeb6549263f247c4bbe27bda30da73

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041701, “Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041701.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041701" title: "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041701" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041701 Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041701 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041701 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041701 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041702

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
851bd6be705bedfcb9e449d58c730b74c0f44ecfc7a47fc5aec829e31b69c8dc

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041702, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041702.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041702" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041702" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041702 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041702 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041702 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041702 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041703

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
78758c416f2c0544242f7966b25ed198805b5b307625c211e87f9584a4ad0424

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0033]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041703, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041703.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041703" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041703" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041703 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041703 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041703 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041703 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041704

Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7ee6629df95f8bfa2b0f59e88ab91152406e819f96f5b5f2eeec3eb2c698245a

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041704, “Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041704.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041704" title: "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041704" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041704 Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041704 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041704 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041704 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041704", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16160, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "17192aa10524a6cbf37d12e7bed17296f74aa66205562a7c02a25003baedb8ed" }, { "bytes": 6250, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "38a4a6c84701eafbcd6cde21c24a8dd9ba2b49ee1b6fddbd89a8a095ac28eee7" }, { "bytes": 5937, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7ee6629df95f8bfa2b0f59e88ab91152406e819f96f5b5f2eeec3eb2c698245a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041704/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041704", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-77e2-aaf9-751094214fdd" } grgmo7Po6XLRB/1/QmgHNR192108ldQmT0c/YhaC8xCcVpS6WI856YCcsUG6WYjsa4zL/So05toB0+74nkb3Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: grgmo7Po6XLRB/1/QmgHNR192108ldQmT0c/YhaC8xCcVpS6WI856YCcsUG6WYjsa4zL/So05toB0+74nkb3Bw== {"files":[{"bytes":17672,"name":"index.html","sha256":"72a3c2e63ba1eb22cbdf00588367b1398e8eb85e9f321710c6385169623fe69e"},{"bytes":7451,"name":"publication.md","sha256":"8bdb0ced71c8ccdbcea424a36f670b14cdd80cc9bbec72d91b7c3e723d292a59"},{"bytes":7165,"name":"publication.txt","sha256":"01410b9216f23a62e05431b0b0287ecf0b34a29648d0b26353aab5ccc1857ae8"},{"bytes":2775,"name":"manifest.json","sha256":"36ee3e89b0d36eb1d309fb54ee65b7f309590a61529db84e9bc46044df8030bd"},{"bytes":89,"name":"manifest.sig","sha256":"0130076cf51762ae63870bf583f766a08efafe35a94f1e3a4861838ac699ac1a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"43fefd225c9a04567ea89d77859effe31cfc4b61f1620a557dac1add00bef0e3"}],"publication_id":"OT-2026-000041705"} Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041705
OpenTechnical

OT-2026-000041705

Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
01410b9216f23a62e05431b0b0287ecf0b34a29648d0b26353aab5ccc1857ae8

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0021]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041705, “Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041705.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041705" title: "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041705" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041705 Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041705 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0021] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041705 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041705 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041705", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1016 }, "figures": [], "files": [ { "bytes": 17672, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "72a3c2e63ba1eb22cbdf00588367b1398e8eb85e9f321710c6385169623fe69e" }, { "bytes": 7451, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8bdb0ced71c8ccdbcea424a36f670b14cdd80cc9bbec72d91b7c3e723d292a59" }, { "bytes": 7165, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "01410b9216f23a62e05431b0b0287ecf0b34a29648d0b26353aab5ccc1857ae8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041705/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041705", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7d59-ac09-eff44d26181b" } +oo1w+u8k9piMVzSijuwwliC3IF2T/y5LD7jO+cICLrrrw5ffVNwMDbfGK1izL9qjmDl+humqpZS7bCM31seAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: +oo1w+u8k9piMVzSijuwwliC3IF2T/y5LD7jO+cICLrrrw5ffVNwMDbfGK1izL9qjmDl+humqpZS7bCM31seAg== {"files":[{"bytes":17136,"name":"index.html","sha256":"ded72cd7a0bd521909cb9437c3e828a67b922bee0dc5749e36ea928ccbbf0d81"},{"bytes":6943,"name":"publication.md","sha256":"84840bc8d52e57e6b520d6f0d8772a0a5c0ebb8e16939bd88353d3ebb86e5406"},{"bytes":6629,"name":"publication.txt","sha256":"6ac4feb9c4f84b961be49f1dd2a69beb77b313cd46208ca76d364034f7192f5a"},{"bytes":2762,"name":"manifest.json","sha256":"eaa31a235f583f4c7a9d2378f6405419ea536d7de2457086cc2a2a644ea88bd6"},{"bytes":89,"name":"manifest.sig","sha256":"1fda26ebfbc91ce256ca83f854d7fdfc2324ab3791ab68217353772dce5f667d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2e9379ef4f36d390e7b5ce1ffc6b39859d81677c08a3591c91687cfe84571506"}],"publication_id":"OT-2026-000041706"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041706
OpenTechnical

OT-2026-000041706

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
6ac4feb9c4f84b961be49f1dd2a69beb77b313cd46208ca76d364034f7192f5a

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041706, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041706.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041706" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041706" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041706 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041706 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041706 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041706 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041707

Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
ba20462632e137a463a8e3283b75c18268e9869429da5302b4b0aa1bc661f35e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0032]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041707, “Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041707.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041707" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041707" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041707 Foam pad vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041707 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041707 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041707 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041708

Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c1e407b37d1bd09d0df22344d91f5457085f83884fb20155a7410e86dfcbb0ad

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041708, “Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041708.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041708" title: "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041708" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041708 Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041708 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041708 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041708 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041708", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15609, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4d47019193006c5b0b689a1c0dd7cd527421405c36799805a0c8f4f01e75cf24" }, { "bytes": 5759, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c300ed585cc74aeb32c4d6f6cc55631361bd5d3d7e23b65864a84a13d6d43a34" }, { "bytes": 5456, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c1e407b37d1bd09d0df22344d91f5457085f83884fb20155a7410e86dfcbb0ad" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041708/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041708", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a1-7512-9a02-195e1bee9dbe" } Y/KG5D/POFng9eOVhbBBth62DpmH3icAh04sZ/YsRit+7MEvJbrMTf1oKNANJ5CJJNoUJVTXiBipHBShw0e4AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Y/KG5D/POFng9eOVhbBBth62DpmH3icAh04sZ/YsRit+7MEvJbrMTf1oKNANJ5CJJNoUJVTXiBipHBShw0e4AA== {"files":[{"bytes":17423,"name":"index.html","sha256":"ebc040edc31946d998c69b38e2c29f490e9a4e1793e830675028d40610e8b0b6"},{"bytes":7245,"name":"publication.md","sha256":"39ae4038dd7f57e5b6856594ba1e88a0e97165c0ecc5472f82a2b9ed81728213"},{"bytes":6959,"name":"publication.txt","sha256":"3dfa5df36493e8bc173d1d1c815b80a60fc44ec00e0ab7bd8cb435e678610876"},{"bytes":2774,"name":"manifest.json","sha256":"61893dce785c1d349d2a08518de08729bf98e7426b9447c9b03af1a8db45ef23"},{"bytes":89,"name":"manifest.sig","sha256":"598d0ce63dbbfdf1f9bed59e98033dfebbfaf95d651f611c092676f2778f76ab"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cf77c12688ea0869d377596bbaa155406c52f3590f6c497d91849494af044710"}],"publication_id":"OT-2026-000041709"} Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041709
OpenTechnical

OT-2026-000041709

Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
3dfa5df36493e8bc173d1d1c815b80a60fc44ec00e0ab7bd8cb435e678610876

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041709, “Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041709.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041709" title: "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041709" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041709 Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041709 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041709 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041709 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041709", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 982 }, "figures": [], "files": [ { "bytes": 17423, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ebc040edc31946d998c69b38e2c29f490e9a4e1793e830675028d40610e8b0b6" }, { "bytes": 7245, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "39ae4038dd7f57e5b6856594ba1e88a0e97165c0ecc5472f82a2b9ed81728213" }, { "bytes": 6959, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3dfa5df36493e8bc173d1d1c815b80a60fc44ec00e0ab7bd8cb435e678610876" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041709/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041709", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-75c9-b99e-8c8195078ef3" } 8W/qYoa4gG0GglT/K66PdLGDnXw5SDO9qAFO1OPYpLAEtxib0PoqLZmFO23n/PqldKP3bRLWnjxqGF64RKAZAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8W/qYoa4gG0GglT/K66PdLGDnXw5SDO9qAFO1OPYpLAEtxib0PoqLZmFO23n/PqldKP3bRLWnjxqGF64RKAZAg== {"files":[{"bytes":17940,"name":"index.html","sha256":"c24486e17050de2b4efc054d22212441c0eb0659c2c09ae6a85b1a26f2531a3d"},{"bytes":7637,"name":"publication.md","sha256":"5be0bfc2553c7030bad6d903eb5c9c2af7e55e33ca086e4187aefa539bcb0abd"},{"bytes":7320,"name":"publication.txt","sha256":"ef10d84434eb3241b439945fe25d3ecfbf6f1b191283fcca942df99dff431f1f"},{"bytes":2772,"name":"manifest.json","sha256":"144944402c799bc72bc90ac1ab6f27cb9615c44cbf36f2d240617ee9ef54875f"},{"bytes":89,"name":"manifest.sig","sha256":"fc072ec80fdcd5a146741452aaac246da5140413c31d2b0137eb6d09482ed71d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8426d35ef4efebe92e0a0ed9241438724be86316e350c5e504898102123d807e"}],"publication_id":"OT-2026-000041710"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041710
OpenTechnical

OT-2026-000041710

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ef10d84434eb3241b439945fe25d3ecfbf6f1b191283fcca942df99dff431f1f

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041710, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041710.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041710" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041710" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041710 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041710 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041710 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041710 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041710", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1050 }, "figures": [], "files": [ { "bytes": 17940, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c24486e17050de2b4efc054d22212441c0eb0659c2c09ae6a85b1a26f2531a3d" }, { "bytes": 7637, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5be0bfc2553c7030bad6d903eb5c9c2af7e55e33ca086e4187aefa539bcb0abd" }, { "bytes": 7320, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ef10d84434eb3241b439945fe25d3ecfbf6f1b191283fcca942df99dff431f1f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041710/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041710", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-759b-a827-52bd7a09d662" } o0SVq3YezXzf9LW24JZh8pHVBMZO1GKAIYqJ9OvhJu7gtlfJ9L5JJQ6tzQhzNkG63tp9z1y+yLlGamTQVcc3CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: o0SVq3YezXzf9LW24JZh8pHVBMZO1GKAIYqJ9OvhJu7gtlfJ9L5JJQ6tzQhzNkG63tp9z1y+yLlGamTQVcc3CQ== {"files":[{"bytes":18273,"name":"index.html","sha256":"2cdcf06b9e90e019f1b63ac66b54337922d992bdfe9bfc9b280c6e6eb1e5011d"},{"bytes":7874,"name":"publication.md","sha256":"698ef81a2fe0007e855738332565d1af9d17b522f388140f1b9cc27fa173383c"},{"bytes":7550,"name":"publication.txt","sha256":"fe831596215d67b8b3fc1ca472bea86187624845b044c2d4e45e166d86769312"},{"bytes":2841,"name":"manifest.json","sha256":"2bf2ea8617a9d7feec49cb5b2ca2cd96f8263547fd680555aa477ff12f6769c0"},{"bytes":89,"name":"manifest.sig","sha256":"95183dea1411c6223bc7c3bfcd3af072ae9f5aad345fd5dacf402b5d41bb4fc7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"217b28252dd0d190a4dd73f199f63df07f39eb4ce06fe009b3de05efcffdf7bf"}],"publication_id":"OT-2026-000041711"} Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041711
OpenTechnical

OT-2026-000041711

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
fe831596215d67b8b3fc1ca472bea86187624845b044c2d4e45e166d86769312

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041711, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041711.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041711" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041711" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041711 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041711 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041711 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041711 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041711", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1089 }, "figures": [], "files": [ { "bytes": 18273, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2cdcf06b9e90e019f1b63ac66b54337922d992bdfe9bfc9b280c6e6eb1e5011d" }, { "bytes": 7874, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "698ef81a2fe0007e855738332565d1af9d17b522f388140f1b9cc27fa173383c" }, { "bytes": 7550, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fe831596215d67b8b3fc1ca472bea86187624845b044c2d4e45e166d86769312" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041711/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041711", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a1-7712-a1ed-ae5fa53176ea" } 8a3BfmOtveFr2c5kMv810ASi349PAnHODSQNYjD3M8sSFqtc3cjILsm8Dt9xWNj50c0JzrYZRHj52mPVsLrWCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8a3BfmOtveFr2c5kMv810ASi349PAnHODSQNYjD3M8sSFqtc3cjILsm8Dt9xWNj50c0JzrYZRHj52mPVsLrWCA== {"files":[{"bytes":16417,"name":"index.html","sha256":"7736ec9fc737c557374a61f9d45a8ec93fdf9d79f50407ba27de862f39616593"},{"bytes":6464,"name":"publication.md","sha256":"a717c016869d8177d6bc31ba9d53dee92850a094f102e47ecfcd8eba6c1d1d5a"},{"bytes":6151,"name":"publication.txt","sha256":"9214472b1f2fe9f6c0a35d2e4a8f84b1475031b309a486f7f51876cf8e6f8270"},{"bytes":2744,"name":"manifest.json","sha256":"5eef14a5f172b1e827274b466525d22170999de510d75c6889216e368370ab52"},{"bytes":89,"name":"manifest.sig","sha256":"8bf4d07c9b0d194bec0b152f13446fe7407b3abb54557695f1b25058527f13f9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"849b1d6ad4ceae6d62b9ed7f0df7385727c300b602e09bc0a8f50e51b31ef675"}],"publication_id":"OT-2026-000041712"} Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041712
OpenTechnical

OT-2026-000041712

Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
9214472b1f2fe9f6c0a35d2e4a8f84b1475031b309a486f7f51876cf8e6f8270

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041712, “Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041712.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041712" title: "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041712" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041712 Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041712 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041712 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041712 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041713

Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
4a47b24395f9d142aa4be396ed646f282f5c0fc4b6367fcb6464093b0c7f1e38

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041713, “Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041713.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041713" title: "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041713" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041713 Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041713 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041713 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041713 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041713", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 911 }, "figures": [], "files": [ { "bytes": 16867, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "733f81b5e8c8e113f407e7d2a5896c85839f4f31fd07493196ddf644e1e80a90" }, { "bytes": 6760, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f72e563f0e40712689c8c681726a2d8eedbe2297649c498c4cf5a8da406d1344" }, { "bytes": 6480, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4a47b24395f9d142aa4be396ed646f282f5c0fc4b6367fcb6464093b0c7f1e38" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041713/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041713", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a1-7890-a32a-2c2203873424" } zHIIwf4CWusxz3WNsTvNNediLiZjSlScqK7MOQLVTY1/CBdX5ckZFiHn6yhi+BociYd16jlEgY3v5TA556fgDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zHIIwf4CWusxz3WNsTvNNediLiZjSlScqK7MOQLVTY1/CBdX5ckZFiHn6yhi+BociYd16jlEgY3v5TA556fgDg== {"files":[{"bytes":17691,"name":"index.html","sha256":"7b4efcedb46098f17861751e3ce7c660ca9db53433e031c32a19633d1fd6cfd0"},{"bytes":7431,"name":"publication.md","sha256":"a6357ad5f95a4523c5d14e6353eb7ab67262dc715a705f0ae1e57e7cabf13bf6"},{"bytes":7114,"name":"publication.txt","sha256":"11245c91d4820dfeae76b605627aa14ffa8842f737369f1cdfcbc3b7dd1a2401"},{"bytes":2772,"name":"manifest.json","sha256":"d8cdd9018b843ab42460e14a2369a3ffa92873500e63f893138091824f83b8dc"},{"bytes":89,"name":"manifest.sig","sha256":"f9d7b1806750b57a3ba6417174922d0d192864689f76b8c5bc48d50bbb1f12f1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"70dc1815b2d745874148b545208b7ada2a3b91b4284f056730030c5836af06d1"}],"publication_id":"OT-2026-000041714"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041714
OpenTechnical

OT-2026-000041714

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
11245c91d4820dfeae76b605627aa14ffa8842f737369f1cdfcbc3b7dd1a2401

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041714, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041714.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041714" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041714" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041714 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041714 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041714 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041714 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041714", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1016 }, "figures": [], "files": [ { "bytes": 17691, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7b4efcedb46098f17861751e3ce7c660ca9db53433e031c32a19633d1fd6cfd0" }, { "bytes": 7431, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a6357ad5f95a4523c5d14e6353eb7ab67262dc715a705f0ae1e57e7cabf13bf6" }, { "bytes": 7114, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "11245c91d4820dfeae76b605627aa14ffa8842f737369f1cdfcbc3b7dd1a2401" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041714/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041714", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7bab-b4e0-5f53d6e77614" } aBSlY3kp5+nC76rkpNSsaHO8Q0RRM2F0c3xFbTS11I7oMQK9UgyY8lVVMoMkMjXEIXKo0lQVmZVs+TrmzywQDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: aBSlY3kp5+nC76rkpNSsaHO8Q0RRM2F0c3xFbTS11I7oMQK9UgyY8lVVMoMkMjXEIXKo0lQVmZVs+TrmzywQDQ== {"files":[{"bytes":19088,"name":"index.html","sha256":"0af500e155b158d37c408c1a4d8fc3d473fa0bf10cc7969e6752624901c8bc3f"},{"bytes":8575,"name":"publication.md","sha256":"b48db1d19c07a5912f3807d6574886a476baf2c36231ad6cc8a37402a22de854"},{"bytes":8245,"name":"publication.txt","sha256":"dbcfbb0bef7a51e5de03963e2c397c1272a04308a2895c5f4bbe306779392aad"},{"bytes":2853,"name":"manifest.json","sha256":"d6a6645242772565558a84a7bb736caf7b085b74014b4960c9ac24bd1f08f79a"},{"bytes":89,"name":"manifest.sig","sha256":"8c70c5256120fa13bac007640cf7c15ea3c9bfdd53e024826a6c881379fbacd5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"629acd1f47b4d3a535a943f2736eb8fa7f6695fda2a1d4164cae86e06f8ce85c"}],"publication_id":"OT-2026-000041715"} Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041715
OpenTechnical

OT-2026-000041715

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
dbcfbb0bef7a51e5de03963e2c397c1272a04308a2895c5f4bbe306779392aad

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041715, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041715.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041715" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041715" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041715 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041715 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041715 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041715 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041715", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1195 }, "figures": [], "files": [ { "bytes": 19088, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0af500e155b158d37c408c1a4d8fc3d473fa0bf10cc7969e6752624901c8bc3f" }, { "bytes": 8575, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b48db1d19c07a5912f3807d6574886a476baf2c36231ad6cc8a37402a22de854" }, { "bytes": 8245, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dbcfbb0bef7a51e5de03963e2c397c1272a04308a2895c5f4bbe306779392aad" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041715/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041715", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7101-a9b3-ba010677de57" } I1hA9oKUkKKRF5aV19R0jWP0kUn3z1YHpxptf731uW4XM3/q5uvpEhdWW75d/n+bv4upXIx0wLsGtla4CqOcBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: I1hA9oKUkKKRF5aV19R0jWP0kUn3z1YHpxptf731uW4XM3/q5uvpEhdWW75d/n+bv4upXIx0wLsGtla4CqOcBA== {"files":[{"bytes":16164,"name":"index.html","sha256":"11f90d87335ea5ea98d0a658d3d9d01eb4b69b074625816877401f5ae8d059e0"},{"bytes":6254,"name":"publication.md","sha256":"61dd231292d1b80f4566ef54bf783acb8eebd9c1ee162649888cbc6dc503a79d"},{"bytes":5941,"name":"publication.txt","sha256":"f89deb10f8da3ef3b95c487baa2ef95534a89602fc10045c2b3a324c55df61cc"},{"bytes":2744,"name":"manifest.json","sha256":"b92c8b778d8e8d2725cdcfc9b94dfd8d4454b3b5057f329a94889c3fc2978af6"},{"bytes":89,"name":"manifest.sig","sha256":"5c524bcf21191824996fb0e75ddd343fbe35eb8f5aacced5238a6cafc5747b80"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f4210a91dfe799978bffdd757e5396295c89d97e60384cb220268461b3c9ce40"}],"publication_id":"OT-2026-000041716"} Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041716
OpenTechnical

OT-2026-000041716

Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f89deb10f8da3ef3b95c487baa2ef95534a89602fc10045c2b3a324c55df61cc

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041716, “Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041716.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041716" title: "Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041716" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041716 Four bellows cup vacuum gripper, four outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041716 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041716 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041716 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041717

Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
5bb2c13ad2a90313a3af1bb023913c68839638dac00cc1557a75fd41b7b9060f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0021]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041717, “Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041717.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041717" title: "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041717" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041717 Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041717 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0021] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041717 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041717 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041718

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
967226e23f35dd552b575bd526ada6c710f09a0067f973cc3930d214f55cf85d

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041718, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041718.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041718" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041718" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041718 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041718 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041718 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041718 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041718", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 930 }, "figures": [], "files": [ { "bytes": 17082, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4ed0002c1558b33a0bb5e68ebec78539f43c2b3cdf9e1074da00433c9e599249" }, { "bytes": 6889, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "845b1684f51899101a53af324a76e29c7ba6b44a3c6f42a559745d962aec63ac" }, { "bytes": 6575, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "967226e23f35dd552b575bd526ada6c710f09a0067f973cc3930d214f55cf85d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041718/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041718", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a1-75db-994c-81039c7ba079" } h5DywFL37GZikYhkdGTHMQHVPUkh6Oveyl974Y5g2n+3sAVOtSvXxOlmr6ESQ47CZH8Mep9H7vkfG5gnP6VoAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: h5DywFL37GZikYhkdGTHMQHVPUkh6Oveyl974Y5g2n+3sAVOtSvXxOlmr6ESQ47CZH8Mep9H7vkfG5gnP6VoAA== {"files":[{"bytes":18835,"name":"index.html","sha256":"69f43d7dea6d5ea94f9f9adfbc09439fac61ecb27380e56a0624f205ba1ee4a0"},{"bytes":8365,"name":"publication.md","sha256":"eb39bac2219de73a70fac1836893b7ea38acfd7d4122719c1d26381f494ac53f"},{"bytes":8035,"name":"publication.txt","sha256":"fc64a055283a09e51a77a15234dafa251916c0672a6e353a4dcb0b496d983f6d"},{"bytes":2853,"name":"manifest.json","sha256":"e77176c1e6d0f3ebd062b5ca510c708daab4ef0ac30623848f36e8a4f588e46a"},{"bytes":89,"name":"manifest.sig","sha256":"87083582df15334998aada616aa9d070233e71cd5b24dc14e7079bddc25936bb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f818833112c517d2774ffbcb2bfadfa6e3f1e8e883122fa00184b9fb0bdfae21"}],"publication_id":"OT-2026-000041719"} Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041719
OpenTechnical

OT-2026-000041719

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
fc64a055283a09e51a77a15234dafa251916c0672a6e353a4dcb0b496d983f6d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041719, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041719.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041719" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041719" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041719 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041719 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041719 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041719 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041720

Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f14223724120adc3ded057eb327574123c2bf1c6e28fa11b8f543d671c8ff96c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041720, “Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041720.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041720" title: "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041720" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041720 Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041720 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041720 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041720 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041720", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15616, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cf41496dacd7be72b0bfeff74c196f02f28b7017f5edc45a02dc773db1e55c93" }, { "bytes": 5762, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d1ef5ab6f490b5c18323fda4a25930173aaa77950b6cf08a6881a51498175382" }, { "bytes": 5457, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f14223724120adc3ded057eb327574123c2bf1c6e28fa11b8f543d671c8ff96c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041720/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041720", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a1-7ee9-8f76-b6c4bcc8bda4" } kzB368iQYwc78kWBwu4VN6ma9m7+WhX1m7s7THOxMfjUTAnA+Lr9BjSU/wX2PbkuaA7Jn/saircgD/k/5j9pCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kzB368iQYwc78kWBwu4VN6ma9m7+WhX1m7s7THOxMfjUTAnA+Lr9BjSU/wX2PbkuaA7Jn/saircgD/k/5j9pCQ== {"files":[{"bytes":17423,"name":"index.html","sha256":"028c75d4fb5bc6f33c874a7ada74b61f80c4d7dd8cefb5ce5fe8e707b303078a"},{"bytes":7245,"name":"publication.md","sha256":"6ee9033802afec83411e69bb7d82ba848da14da8057aa44ca234959c171aad5a"},{"bytes":6959,"name":"publication.txt","sha256":"cfb3986fcfa3676a2aa36bc231eb845215356cb7b930854d6ed6f8007b32431f"},{"bytes":2774,"name":"manifest.json","sha256":"4bd0dd247cbf83582f0cd2b837343661500c1ab1b333198f3ec2d32dd96f399b"},{"bytes":89,"name":"manifest.sig","sha256":"111e706c115cf1661945abbb8e0deda30a34542cb7d1b6ef6089f08324cac8a6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ba5c4ce344cef5c5b9d3c0d183eaa793b2587cae06002b2408973fda68e38863"}],"publication_id":"OT-2026-000041721"} Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041721
OpenTechnical

OT-2026-000041721

Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
cfb3986fcfa3676a2aa36bc231eb845215356cb7b930854d6ed6f8007b32431f

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The pump motor is supplied from the electrical supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041721, “Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041721.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041721" title: "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041721" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041721 Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041721 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The pump motor is supplied from the electrical supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041721 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041721 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one vacuum pump, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041721", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 982 }, "figures": [], "files": [ { "bytes": 17423, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "028c75d4fb5bc6f33c874a7ada74b61f80c4d7dd8cefb5ce5fe8e707b303078a" }, { "bytes": 7245, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6ee9033802afec83411e69bb7d82ba848da14da8057aa44ca234959c171aad5a" }, { "bytes": 6959, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cfb3986fcfa3676a2aa36bc231eb845215356cb7b930854d6ed6f8007b32431f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041721/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041721", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7dc7-85fc-95a36fe61001" } LMrJN+Uj/5Bin9u+ZSUxzkaLBDxmT/57QCoFHFTJ/8w5NVINOxmWsRXiliZN/oj6gLvJix98OaYBwL7YM1STAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LMrJN+Uj/5Bin9u+ZSUxzkaLBDxmT/57QCoFHFTJ/8w5NVINOxmWsRXiliZN/oj6gLvJix98OaYBwL7YM1STAQ== {"files":[{"bytes":17886,"name":"index.html","sha256":"3784e55ea90c682ce80954f64d94f1aba81741386a88f424f0fed305d7bbc587"},{"bytes":7583,"name":"publication.md","sha256":"b6e74d7455b2fc04ea02b16d5c131fd2d8f4bc303d9b14b785d7f2aeaff41a95"},{"bytes":7266,"name":"publication.txt","sha256":"b8d10bcee0afe41e138a9e26fbb66fb8e6d770f64b8aaeab28f9f10493d3f5cb"},{"bytes":2772,"name":"manifest.json","sha256":"8bb12f2cd1f23238b6c357e847127b4a6d0dba980f90b27f1032a36e13bdbc20"},{"bytes":89,"name":"manifest.sig","sha256":"e5a61e23dd21772a74f3d450bc5e63649d2d27276943513a15559626be8c1f4e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"362dbed4b95d03bec94e4b5aa74a914e8326a6eabf95d9b63a6a43e13e93c01c"}],"publication_id":"OT-2026-000041722"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041722
OpenTechnical

OT-2026-000041722

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b8d10bcee0afe41e138a9e26fbb66fb8e6d770f64b8aaeab28f9f10493d3f5cb

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041722, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041722.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041722" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041722" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041722 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041722 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041722 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041722 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041722", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 17886, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3784e55ea90c682ce80954f64d94f1aba81741386a88f424f0fed305d7bbc587" }, { "bytes": 7583, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b6e74d7455b2fc04ea02b16d5c131fd2d8f4bc303d9b14b785d7f2aeaff41a95" }, { "bytes": 7266, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b8d10bcee0afe41e138a9e26fbb66fb8e6d770f64b8aaeab28f9f10493d3f5cb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041722/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041722", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7e1c-b54f-c627ad4e4e11" } RiY/kXfN7Zvg0zTlu9RKjWjdWxTMA3fXsuvBXriDYh/YE0+ZzUgl85G5qD9U8EzaUgaAYD8X9/lD45vuqIo1CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RiY/kXfN7Zvg0zTlu9RKjWjdWxTMA3fXsuvBXriDYh/YE0+ZzUgl85G5qD9U8EzaUgaAYD8X9/lD45vuqIo1CQ== {"files":[{"bytes":18273,"name":"index.html","sha256":"2858a6707547dd5e83a02fe0e1d541a7b0f903892add27c49a257a026fb3775c"},{"bytes":7874,"name":"publication.md","sha256":"d22012910dd18f5dd44f2461fefe2e262e743ab16cb86456e3e95a70d6eb3755"},{"bytes":7550,"name":"publication.txt","sha256":"8320c1052938ec866422f2ea261974e5a1d3772e93323aef43ebb5eb3553ee74"},{"bytes":2841,"name":"manifest.json","sha256":"333fb37ca5984b0a35de686b383dd130b46679be27f191f2c54f69bf54a91490"},{"bytes":89,"name":"manifest.sig","sha256":"2488bc66b08bf276d03623a727c9fcd59e0d67f3c8db01afc165a7652a79a1eb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"22896bcaad9fa1c00fe2a6f56898da85f2222388aab5c66a94e738f1e9721962"}],"publication_id":"OT-2026-000041723"} Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041723
OpenTechnical

OT-2026-000041723

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
8320c1052938ec866422f2ea261974e5a1d3772e93323aef43ebb5eb3553ee74

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041723, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041723.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041723" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041723" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041723 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041723 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041723 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041723 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041723", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1089 }, "figures": [], "files": [ { "bytes": 18273, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2858a6707547dd5e83a02fe0e1d541a7b0f903892add27c49a257a026fb3775c" }, { "bytes": 7874, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d22012910dd18f5dd44f2461fefe2e262e743ab16cb86456e3e95a70d6eb3755" }, { "bytes": 7550, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8320c1052938ec866422f2ea261974e5a1d3772e93323aef43ebb5eb3553ee74" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041723/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041723", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a1-75c4-a00d-c08417ddc4b3" } GLRw4fyoJCkRIi8vfcuoCmSjwe8zg7rwHVT1iRPaC8mgk4ctnYQS20rYT5R3sOesibw4Sa1xaDyjESPYdnT4Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GLRw4fyoJCkRIi8vfcuoCmSjwe8zg7rwHVT1iRPaC8mgk4ctnYQS20rYT5R3sOesibw4Sa1xaDyjESPYdnT4Dg== {"files":[{"bytes":16424,"name":"index.html","sha256":"cdd076879edd5cc75e4f0647e8a681168e0a9526be72564dd87d75c875d9f3d2"},{"bytes":6467,"name":"publication.md","sha256":"8ef008adfe02c4cc1e2258bc0916f5bf5020e9dac96d9ce2e3889864ce3ee176"},{"bytes":6152,"name":"publication.txt","sha256":"839da43bb421ad725ae0e13c2f66d2bd40b844471671da5383b4dbf2e3e828a2"},{"bytes":2746,"name":"manifest.json","sha256":"e3ee0d23035508e7693565440308f1daf72b013862b44eb9cb3cff42b7507bd3"},{"bytes":89,"name":"manifest.sig","sha256":"b6265da07f99400ba5ed84b2a6af6485845d02b60521eddf56544f718957fddd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"33587f87ca537a4ba6339eb54ab498430563676b6b3b469ac060c7c956c332c1"}],"publication_id":"OT-2026-000041724"} Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041724
OpenTechnical

OT-2026-000041724

Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
839da43bb421ad725ae0e13c2f66d2bd40b844471671da5383b4dbf2e3e828a2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041724, “Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041724.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041724" title: "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041724" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041724 Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041724 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041724 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041724 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041724", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16424, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cdd076879edd5cc75e4f0647e8a681168e0a9526be72564dd87d75c875d9f3d2" }, { "bytes": 6467, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8ef008adfe02c4cc1e2258bc0916f5bf5020e9dac96d9ce2e3889864ce3ee176" }, { "bytes": 6152, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "839da43bb421ad725ae0e13c2f66d2bd40b844471671da5383b4dbf2e3e828a2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041724/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041724", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-74c7-b61e-6ad7323fd3fc" } Kl6cKKDEJEj9oLonifXyfFQTTiUzVkufgAgB/wY7FL6LC37kCAVBtmKOh8OfBOPbdj6sjx0hM+uH9gtDLxS4DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Kl6cKKDEJEj9oLonifXyfFQTTiUzVkufgAgB/wY7FL6LC37kCAVBtmKOh8OfBOPbdj6sjx0hM+uH9gtDLxS4DQ== {"files":[{"bytes":16485,"name":"index.html","sha256":"610050b4fd49bd5dc29c377b5f0a8a808d9ada4a37095f70689ac535c1e0d3a3"},{"bytes":6465,"name":"publication.md","sha256":"fd65f23d8568a576304be187dca0bf9e2a152b9c5efc2e49a42c14d87bb8ab5f"},{"bytes":6173,"name":"publication.txt","sha256":"e83e35c032b2df2ea24624b616924b4e64e1a4b675bd6419a174fbee38a2a86e"},{"bytes":2743,"name":"manifest.json","sha256":"02c552bab4c1d3ee7f06d1786309a86ff8d1baeb959053fb388d38aec79140c6"},{"bytes":89,"name":"manifest.sig","sha256":"416413d2d5f07b2ec627708ba44f84120abd4c08a39217edd813b13f75eb6e3d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c9c2c54ef1143b60e4608bbd6798098e445fdaf31409ebd73f8517318fb94bc9"}],"publication_id":"OT-2026-000041725"} Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041725
OpenTechnical

OT-2026-000041725

Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
e83e35c032b2df2ea24624b616924b4e64e1a4b675bd6419a174fbee38a2a86e

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041725, “Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041725.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041725" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041725" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041725 Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041725 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041725 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041725 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041725", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 860 }, "figures": [], "files": [ { "bytes": 16485, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "610050b4fd49bd5dc29c377b5f0a8a808d9ada4a37095f70689ac535c1e0d3a3" }, { "bytes": 6465, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fd65f23d8568a576304be187dca0bf9e2a152b9c5efc2e49a42c14d87bb8ab5f" }, { "bytes": 6173, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e83e35c032b2df2ea24624b616924b4e64e1a4b675bd6419a174fbee38a2a86e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041725/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041725", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a1-7c85-a3d3-4cf57ad16aca" } i61uNgSS3gMdGm+G/YMxi3uWZ/Id8QL530KOhHYPHKK1UkprSUigU+8StsJVNvhAzxFU6lIN0jj+7t6OlOeOAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: i61uNgSS3gMdGm+G/YMxi3uWZ/Id8QL530KOhHYPHKK1UkprSUigU+8StsJVNvhAzxFU6lIN0jj+7t6OlOeOAw== {"files":[{"bytes":17637,"name":"index.html","sha256":"b186f25175c514b46128eab8733b65b476ed58371676281a3919b9825c60b738"},{"bytes":7377,"name":"publication.md","sha256":"2f75c9c50de37446350ebcfdb005c49e51b01b166244fa3427d3c8efefde47da"},{"bytes":7060,"name":"publication.txt","sha256":"4e454ea0962212b901033707886fed2c094498165513f369b2e0d619911d4c0f"},{"bytes":2772,"name":"manifest.json","sha256":"7e404e4d3f4198e19ff0b83abf01b1208adf9048203bc3bd116e4a087471f707"},{"bytes":89,"name":"manifest.sig","sha256":"76ceac1342b461914a642e47598453bbb5a2f1dfb468a353fa5f59deac75213e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d44eae8b3f873cc5293ff6d93aa8715c9062d888d24a177224ad01caf3b35dfc"}],"publication_id":"OT-2026-000041726"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041726
OpenTechnical

OT-2026-000041726

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
4e454ea0962212b901033707886fed2c094498165513f369b2e0d619911d4c0f

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041726, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041726.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041726" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041726" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041726 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041726 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041726 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041726 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041726", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1001 }, "figures": [], "files": [ { "bytes": 17637, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b186f25175c514b46128eab8733b65b476ed58371676281a3919b9825c60b738" }, { "bytes": 7377, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2f75c9c50de37446350ebcfdb005c49e51b01b166244fa3427d3c8efefde47da" }, { "bytes": 7060, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4e454ea0962212b901033707886fed2c094498165513f369b2e0d619911d4c0f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041726/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041726", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-71ba-81c2-35f747433d1c" } 4pJ+Y6/SUUZ7rnmLWcsOxzVn+hfptN8ITIHlDksFMwAhE2e5/2E/4V32d/dLW9uYbPvjKP2y0S31sF/IOHJsBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 4pJ+Y6/SUUZ7rnmLWcsOxzVn+hfptN8ITIHlDksFMwAhE2e5/2E/4V32d/dLW9uYbPvjKP2y0S31sF/IOHJsBQ== {"files":[{"bytes":19088,"name":"index.html","sha256":"f9ada04045c2b05d380ec3cb8ff6be0366f7c3eaf66490c27234fbc32ce55d5c"},{"bytes":8575,"name":"publication.md","sha256":"ad501254a5d963cba3079562adc1cf8e715b9f7d686b8312b787e2ab7f7e4f63"},{"bytes":8245,"name":"publication.txt","sha256":"93cc43ca324eb2e58edd2d31bf850257811cb4257b5350268bcffd59b17c0268"},{"bytes":2853,"name":"manifest.json","sha256":"7c20d32bbf638f54fed5213d948216bc51bd659c7576d546480c2d9c76ac8f7e"},{"bytes":89,"name":"manifest.sig","sha256":"254c66c91091ff426ba65c569dffe1aded0c344406dd4a709256834bc0af60dc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a1a16095445eeb19ec6225f9fb52ef9e363dd24bade0306a54140ce46f3db7e1"}],"publication_id":"OT-2026-000041727"} Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041727
OpenTechnical

OT-2026-000041727

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
93cc43ca324eb2e58edd2d31bf850257811cb4257b5350268bcffd59b17c0268

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041727, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041727.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041727" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041727" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041727 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041727 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041727 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041727 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041727", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1195 }, "figures": [], "files": [ { "bytes": 19088, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f9ada04045c2b05d380ec3cb8ff6be0366f7c3eaf66490c27234fbc32ce55d5c" }, { "bytes": 8575, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ad501254a5d963cba3079562adc1cf8e715b9f7d686b8312b787e2ab7f7e4f63" }, { "bytes": 8245, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "93cc43ca324eb2e58edd2d31bf850257811cb4257b5350268bcffd59b17c0268" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041727/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041727", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a1-74c4-a5ba-d861fa2ecaf9" } lAtVge4UGMcqcC1CvKf0mflREbAUjAY/TNN8wKdFPcHxEfxby0LpeuTYTYbXZENHhbpUEM56zo2+szJBI2lfDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lAtVge4UGMcqcC1CvKf0mflREbAUjAY/TNN8wKdFPcHxEfxby0LpeuTYTYbXZENHhbpUEM56zo2+szJBI2lfDg== {"files":[{"bytes":16171,"name":"index.html","sha256":"fc0dfca17781685cc7623b19a29017f2f0ba145be02db9498b10f000576f94a9"},{"bytes":6257,"name":"publication.md","sha256":"fac65e3760b4905940ffdf583433f1fdecacb33482df23217e406bc63e002585"},{"bytes":5942,"name":"publication.txt","sha256":"0d1c595ab38eec30f9facd4706cc1eae0718938578411d79f7d7568e2eab2c00"},{"bytes":2746,"name":"manifest.json","sha256":"84390c41c0f75996818bba0cc69c8637a14ebbebb4b714b865814208c93ed41c"},{"bytes":89,"name":"manifest.sig","sha256":"3c3efc85c53adbe1b79a1447fc56d0247acc3921197281f5701ee7278f001431"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6e099d0484fe2ad58bb0a000a8d4e0161022dad5d110f4ebd3218af1723bfef3"}],"publication_id":"OT-2026-000041728"} Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041728
OpenTechnical

OT-2026-000041728

Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
0d1c595ab38eec30f9facd4706cc1eae0718938578411d79f7d7568e2eab2c00

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041728, “Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041728.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041728" title: "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041728" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041728 Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041728 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041728 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041728 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041729

Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
623db3a42050466fa77f5ef2dfcbf917a8e73bfa05613cfacb9385366e49ff7c

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041729, “Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041729.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041729" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041729" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041729 Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041729 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041729 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041729 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041730

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
195e196545a8fab70252580490a21945ce0e26b09fc93ebdb0a9733ddcf4be96

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041730, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041730.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041730" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041730" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041730 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041730 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041730 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041730 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041731

Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
b5e1b9cb21857e1ef33d645b27b5a14ebd68f70cd07f8daf469e96daf88ded91

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041731, “Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041731.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041731" title: "Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041731" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041731 Two cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041731 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041731 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041731 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041732

Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
44bc697d7f33559481c77ea905d78768207b706460fcaecef7ca67c21a8d161f

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041732, “Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041732.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041732" title: "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041732" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041732 Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041732 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041732 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041732 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041732", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15617, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9427ec67f3d658cb02abd1a51bf8592fec9b8d2a9e9f979d9b4526fa8ef52264" }, { "bytes": 5763, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9fa8d7995ffa7ecef6e09410de75d4cf49ec83854b2d0d793bd61febde01c32c" }, { "bytes": 5458, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "44bc697d7f33559481c77ea905d78768207b706460fcaecef7ca67c21a8d161f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041732/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041732", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a1-7df4-b559-7f0f643c96e9" } dHGJcOrKSNUwrGdQIMD57Pw2XM6pVFG9LhzNTnAnBeLDAPAFWCEQYQia1CbWnG95NOxfaND4CV/LMbt6LiGyCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: dHGJcOrKSNUwrGdQIMD57Pw2XM6pVFG9LhzNTnAnBeLDAPAFWCEQYQia1CbWnG95NOxfaND4CV/LMbt6LiGyCg== {"files":[{"bytes":17047,"name":"index.html","sha256":"fc7f99918b0801953a92c76f88b8ada19f80d588378d732b8aeefecdfac611bd"},{"bytes":6956,"name":"publication.md","sha256":"9386da92e59600a0de66f5025ea8922f659e3e0e88c35d377b9652704be3ed1a"},{"bytes":6658,"name":"publication.txt","sha256":"b9dcfdbe0212e217a9d36bf64f7e833142968ee48a1f7c3254004f64f40407b2"},{"bytes":2755,"name":"manifest.json","sha256":"22bad331b7ed71b108e7be8a2e0af1e555c5cc7a41ab38a22655f7ed3f04ccf1"},{"bytes":89,"name":"manifest.sig","sha256":"52c6b84c777830de94c29b885441c914dad221787fb13814d43d509dbb3a0aaa"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d2c241475b9e032c87ecaf976112100c3fc0064b542ceb4d774a2f46a10bb808"}],"publication_id":"OT-2026-000041733"} Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041733
OpenTechnical

OT-2026-000041733

Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
b9dcfdbe0212e217a9d36bf64f7e833142968ee48a1f7c3254004f64f40407b2

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041733, “Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041733.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041733" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041733" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041733 Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041733 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041733 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041733 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041733", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 931 }, "figures": [], "files": [ { "bytes": 17047, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fc7f99918b0801953a92c76f88b8ada19f80d588378d732b8aeefecdfac611bd" }, { "bytes": 6956, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9386da92e59600a0de66f5025ea8922f659e3e0e88c35d377b9652704be3ed1a" }, { "bytes": 6658, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b9dcfdbe0212e217a9d36bf64f7e833142968ee48a1f7c3254004f64f40407b2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041733/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041733", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7a27-ba40-1377cb2413de" } b58p02f46D2KM9DqW0Rr9+73dkaTNv1+pOiCyJ/v8yUMISlF6emw+S6meUln9LfJsZdzp20oqUDgcxGHvtZvBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: b58p02f46D2KM9DqW0Rr9+73dkaTNv1+pOiCyJ/v8yUMISlF6emw+S6meUln9LfJsZdzp20oqUDgcxGHvtZvBA== {"files":[{"bytes":17952,"name":"index.html","sha256":"d8e219c685a33885972df6eee81220902b84ec38c3713faf57cb164f2e02cbf8"},{"bytes":7645,"name":"publication.md","sha256":"aab592e8835e38dbc614fc58bc462c0346ea40be14f9ea757e956a03a2aa7326"},{"bytes":7326,"name":"publication.txt","sha256":"7d7f035e628de16b50d3b3092e3f64d1c3738d9d8bc5a06dcaf111d0286cc5a0"},{"bytes":2774,"name":"manifest.json","sha256":"c819ce7b2bec3b60c2a765f73733e78a228023a1ca817acf035be3d826c59bb8"},{"bytes":89,"name":"manifest.sig","sha256":"346a179e2f07a3bb33d083a9a44d3d7fdf85059e1aa98564d174363ade304c7b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7f3d44ecc8018ca17c2df5bd558bbbede909d786951a480f42eb3fb63c4ff6d9"}],"publication_id":"OT-2026-000041734"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041734
OpenTechnical

OT-2026-000041734

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7d7f035e628de16b50d3b3092e3f64d1c3738d9d8bc5a06dcaf111d0286cc5a0

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041734, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041734.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041734" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041734" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041734 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041734 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041734 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041734 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041734", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1050 }, "figures": [], "files": [ { "bytes": 17952, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d8e219c685a33885972df6eee81220902b84ec38c3713faf57cb164f2e02cbf8" }, { "bytes": 7645, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "aab592e8835e38dbc614fc58bc462c0346ea40be14f9ea757e956a03a2aa7326" }, { "bytes": 7326, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7d7f035e628de16b50d3b3092e3f64d1c3738d9d8bc5a06dcaf111d0286cc5a0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041734/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041734", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7d7d-9a71-cf69c6a3a406" } zqE/lVelgIeTTUtmlpSc8Qjn6HlXsUEvsxT+pQ7tEup5nsRXHvM9jD3bSXsHdsBZFJPAR9o3oWrWXvZpP4xvAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zqE/lVelgIeTTUtmlpSc8Qjn6HlXsUEvsxT+pQ7tEup5nsRXHvM9jD3bSXsHdsBZFJPAR9o3oWrWXvZpP4xvAA== {"files":[{"bytes":18391,"name":"index.html","sha256":"9a4777eae2e7431b6c00a033184aa7c15716a285b371f24856297b3ea926c247"},{"bytes":7972,"name":"publication.md","sha256":"868c9820235599a51bec905ce8c454148933cf98b5c981e0990b32038a8e0e6f"},{"bytes":7638,"name":"publication.txt","sha256":"504fb5edc69e9597da42cda547cac2b50e4e7dcfefb911ab6d52c3030d6741ee"},{"bytes":2851,"name":"manifest.json","sha256":"5338cb8b2eafb3b022d51b24d8c3858443550032fc05c3ee2cfadf700fe36847"},{"bytes":89,"name":"manifest.sig","sha256":"1b60eebc3af353f5361afbd248550b4b39bafd0719c7fd6114fda688965e12aa"},{"bytes":227,"name":"manifest.sig.txt","sha256":"925593459cc3c435523a8540660b2f11a3c22d6902604fac576bf73624e27e8c"}],"publication_id":"OT-2026-000041735"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041735
OpenTechnical

OT-2026-000041735

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
504fb5edc69e9597da42cda547cac2b50e4e7dcfefb911ab6d52c3030d6741ee

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041735, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041735.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041735" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041735" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041735 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041735 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041735 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041735 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041735", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1101 }, "figures": [], "files": [ { "bytes": 18391, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9a4777eae2e7431b6c00a033184aa7c15716a285b371f24856297b3ea926c247" }, { "bytes": 7972, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "868c9820235599a51bec905ce8c454148933cf98b5c981e0990b32038a8e0e6f" }, { "bytes": 7638, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "504fb5edc69e9597da42cda547cac2b50e4e7dcfefb911ab6d52c3030d6741ee" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041735/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041735", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a1-7e4b-82dd-364d2097b7ee" } MSGCFi8KorGrwakyPUotL5/GRp6FOb7w55Jk6bNZ0VKg5sbOMfskf6Cfi1Tbi8b89Q7ygjA02L5qBmEbB87yCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MSGCFi8KorGrwakyPUotL5/GRp6FOb7w55Jk6bNZ0VKg5sbOMfskf6Cfi1Tbi8b89Q7ygjA02L5qBmEbB87yCg== {"files":[{"bytes":16425,"name":"index.html","sha256":"35b06b28b6f410242124dc775373b3ea47a96c0d582901c24654e7273aeec8b8"},{"bytes":6468,"name":"publication.md","sha256":"d5ba0079601de65650feb0ec50d7a97a9ece62d51036412f2b675e7418aabf2d"},{"bytes":6153,"name":"publication.txt","sha256":"bfae0b078d52dc598bc08750236a152711205649bc4382ab0a8413856bbe7944"},{"bytes":2746,"name":"manifest.json","sha256":"96c972e4c114c5f7183ac0d3409780dd6e123d771ca7b010d2b1d0b8bca29335"},{"bytes":89,"name":"manifest.sig","sha256":"d9cf529fd02730dd97f2252f09f199e0f0bf782b61ef6d7af24f2b549c892b26"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2dca17bf265ee26085cf2408b4e192e1e71d6090a2a21f64407d7f3628e66536"}],"publication_id":"OT-2026-000041736"} Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041736
OpenTechnical

OT-2026-000041736

Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bfae0b078d52dc598bc08750236a152711205649bc4382ab0a8413856bbe7944

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041736, “Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041736.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041736" title: "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041736" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041736 Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041736 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041736 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041736 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041737

Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
5456250d628c446ed103b30a94c9020c40e43c5374617a02caa304c48ac3a782

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041737, “Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041737.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041737" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041737" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041737 Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041737 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041737 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041737 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041737", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 860 }, "figures": [], "files": [ { "bytes": 16485, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0e48f65c18007274abff577a4ff85b74dcfb721103e862134b3dc1b777bbebd5" }, { "bytes": 6465, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "15bfd169178ade7b94b6cc0aaab61507c9ed8e3274b2356a7ddf2f6ceff43709" }, { "bytes": 6173, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5456250d628c446ed103b30a94c9020c40e43c5374617a02caa304c48ac3a782" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041737/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041737", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a1-724b-8eba-6f5c9770176d" } DaNHFg6U6z0E+nXSIrpuXCp8BG9kJYKfiXKV85kIpmuf9W/8BT6o8E6QBdci4bTgN9QyUWr1NWqUf02pLRO9Ag== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DaNHFg6U6z0E+nXSIrpuXCp8BG9kJYKfiXKV85kIpmuf9W/8BT6o8E6QBdci4bTgN9QyUWr1NWqUf02pLRO9Ag== {"files":[{"bytes":17703,"name":"index.html","sha256":"2c92df9056b7e6e2eb4a6172027602952869b107a29a62443ba8b36d053ca9f1"},{"bytes":7439,"name":"publication.md","sha256":"c7de9b4cb7b2bb93acec797f627fec71f2a9f2dffcc6f0b1c60786d83392d0c4"},{"bytes":7120,"name":"publication.txt","sha256":"c30ce80023a5aecedb758a3e8819af4c4cf13cfc10c44dc319efcee697129e82"},{"bytes":2774,"name":"manifest.json","sha256":"338277f65e46fea46a06a9d78d625ad0e21879e32b337a0431d647a100494402"},{"bytes":89,"name":"manifest.sig","sha256":"d0b9276eddfafaf9038f90b7df469adebd6f4fae5578768bdc612a30f4f9c218"},{"bytes":227,"name":"manifest.sig.txt","sha256":"09c71a15bbf8bf7c2cc80e9527da05435dbbc82a528b8a59e1f0ed3dd34794f1"}],"publication_id":"OT-2026-000041738"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041738
OpenTechnical

OT-2026-000041738

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c30ce80023a5aecedb758a3e8819af4c4cf13cfc10c44dc319efcee697129e82

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041738, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041738.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041738" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041738" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041738 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041738 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041738 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041738 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041738", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1016 }, "figures": [], "files": [ { "bytes": 17703, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2c92df9056b7e6e2eb4a6172027602952869b107a29a62443ba8b36d053ca9f1" }, { "bytes": 7439, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c7de9b4cb7b2bb93acec797f627fec71f2a9f2dffcc6f0b1c60786d83392d0c4" }, { "bytes": 7120, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c30ce80023a5aecedb758a3e8819af4c4cf13cfc10c44dc319efcee697129e82" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041738/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041738", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7415-947b-51bd482d06cb" } RSnecd4CThMUeYKv6jV1fMSvgGcyoj2M3i8Gf9tU1W32wIXhxyLTn0/ti0xXKRDGOOCvT9of7KjBc7nAnnCtDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RSnecd4CThMUeYKv6jV1fMSvgGcyoj2M3i8Gf9tU1W32wIXhxyLTn0/ti0xXKRDGOOCvT9of7KjBc7nAnnCtDg== {"files":[{"bytes":19206,"name":"index.html","sha256":"1cb2f5abd7bd452384c8b0f64af87d564905bc01882ca8002677cb9af013b335"},{"bytes":8673,"name":"publication.md","sha256":"821d348bc5989692ce171e390ab5efb08fc28c64833c836a106b50a101686623"},{"bytes":8333,"name":"publication.txt","sha256":"475577fde7c2a3115f598fa1ffbc0d403d80c86e23ca53542032623b93ac71d6"},{"bytes":2863,"name":"manifest.json","sha256":"20b7bc61fc02c4c733d0f202e64856b5a888737a252fc3ab3632fa832d5da768"},{"bytes":89,"name":"manifest.sig","sha256":"351b9c7c31e528abe5f3e77468e4da9e1573f319e9717e3f14ef9ce65abe0a9b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"253cbbd6d75b2f9d8e7353fe3fa76810e8d268e8266e8feee156d6764e8182ab"}],"publication_id":"OT-2026-000041739"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041739
OpenTechnical

OT-2026-000041739

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
475577fde7c2a3115f598fa1ffbc0d403d80c86e23ca53542032623b93ac71d6

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041739, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041739.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041739" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041739" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041739 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041739 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041739 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041739 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041739", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1207 }, "figures": [], "files": [ { "bytes": 19206, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1cb2f5abd7bd452384c8b0f64af87d564905bc01882ca8002677cb9af013b335" }, { "bytes": 8673, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "821d348bc5989692ce171e390ab5efb08fc28c64833c836a106b50a101686623" }, { "bytes": 8333, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "475577fde7c2a3115f598fa1ffbc0d403d80c86e23ca53542032623b93ac71d6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041739/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041739", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a1-794e-8463-c85f799c79cc" } Iq0in1ss/lFwmFyR0U2oLhRG7O3D/uAQbOcQxcP1Y4vA8mMccAmcM7JjolzUSffJZGA9qJ4veF9S8nvajMgYAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Iq0in1ss/lFwmFyR0U2oLhRG7O3D/uAQbOcQxcP1Y4vA8mMccAmcM7JjolzUSffJZGA9qJ4veF9S8nvajMgYAg== {"files":[{"bytes":16172,"name":"index.html","sha256":"56df2768859ac2268812ac816b270889748615bfe32ca88b69d78cd10f2dc1c5"},{"bytes":6258,"name":"publication.md","sha256":"dbc90c5bbe98f463948c3d7f50de570df54d3d547465164c371a340d78198c28"},{"bytes":5943,"name":"publication.txt","sha256":"ce67fccb6e6952ccf312d609a9b1cc3c65f24099f3e9aa27cb15468ad100a814"},{"bytes":2746,"name":"manifest.json","sha256":"eef711e0bc426a4e56413c708d39e7e7d0e83a64e6e367064002529bbd99f057"},{"bytes":89,"name":"manifest.sig","sha256":"35a2e1c38a872d5ab6dba1aa5c12cb10595245ea02b73ef26a1adc3f340aa084"},{"bytes":227,"name":"manifest.sig.txt","sha256":"389d60e04cdce78112221cdfc4d48b134886f7a58500b01f8368ce253c046af9"}],"publication_id":"OT-2026-000041740"} Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041740
OpenTechnical

OT-2026-000041740

Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ce67fccb6e6952ccf312d609a9b1cc3c65f24099f3e9aa27cb15468ad100a814

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041740, “Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041740.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041740" title: "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041740" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041740 Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041740 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041740 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041740 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041741

Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
8015d052b013065437838bd9544a7f51f24609fc5e405ed5846255c4a149432c

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041741, “Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041741.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041741" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041741" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041741 Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041741 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041741 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041741 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041742

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
e2774d841b79065bb49e00bb759c421271ba93cb9d465bb5fe044288467a8c74

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041742, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041742.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041742" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041742" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041742 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041742 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041742 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041742 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041742", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 930 }, "figures": [], "files": [ { "bytes": 17094, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2a36c832d41bc38b317d05e2d8201bd77724f1a3def4aa51af12d4d81a6cea9f" }, { "bytes": 6897, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "06c78c013028f2462e97dba8695530d87f8bcd46f3e08f0da0de16b221b74e0c" }, { "bytes": 6581, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e2774d841b79065bb49e00bb759c421271ba93cb9d465bb5fe044288467a8c74" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041742/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041742", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a1-79c7-ab4d-f63c7b88b1ea" } CJk6sp+GN9z9hbJzYDiBUo8d0VI4fZuN4Ut2ouPm30nZA/6ziKzMdq4LUMoRcHjmvj2FDabKCEwQbkuazK0PCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: CJk6sp+GN9z9hbJzYDiBUo8d0VI4fZuN4Ut2ouPm30nZA/6ziKzMdq4LUMoRcHjmvj2FDabKCEwQbkuazK0PCQ== {"files":[{"bytes":18953,"name":"index.html","sha256":"ab3b641061ff93b4ea4b044b508deeb941fb4756c12c25b2ea783f55f96214db"},{"bytes":8463,"name":"publication.md","sha256":"942cb49beff1116facb4fda7521467b0d7dd4728177f25c1160ab35fb6595b32"},{"bytes":8123,"name":"publication.txt","sha256":"dfc9e8d93afafc6cddc7d5c008b93fabe4f1f74223e4e8d283dd97702c781801"},{"bytes":2863,"name":"manifest.json","sha256":"712943168c41f6f1a1106dfb0ed5fb9347e92d8a5ef5345d0c319547aa45d2b0"},{"bytes":89,"name":"manifest.sig","sha256":"9b2e0c0716ac4b5941e9a8bb48290becb9a8c0640cb8422f7e059d637ccc9550"},{"bytes":227,"name":"manifest.sig.txt","sha256":"471eb6c297bebc8c878581d18f5f523cf5266e6f0f89b936c7188a4536c35e55"}],"publication_id":"OT-2026-000041743"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041743
OpenTechnical

OT-2026-000041743

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
dfc9e8d93afafc6cddc7d5c008b93fabe4f1f74223e4e8d283dd97702c781801

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041743, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041743.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041743" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041743" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041743 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041743 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041743 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041743 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041744

Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
fda54e09953786bdcf7a3b2116a7804e3464c26e799fa31fbd1b9d7505952b60

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041744, “Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041744.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041744" title: "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041744" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041744 Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041744 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041744 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041744 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041744", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15621, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b63e7aa00c6e091db2ca4775309ed4c983c88518c106170788fc882b1b287544" }, { "bytes": 5767, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6b230e8dc8c2779b7c13381a23c052600ccf2fbc2e2fa743817b2345f790a9ae" }, { "bytes": 5462, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fda54e09953786bdcf7a3b2116a7804e3464c26e799fa31fbd1b9d7505952b60" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041744/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041744", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a1-7014-a663-952a4f9249b3" } v1j4eX8xWAtmN5V5y/Un6/iNVrj3wnMwQFysnAUlfkXxTGE8JMVm4724gO5nz6Ze3OJ0jRUMi4ac/rUNUTmkCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: v1j4eX8xWAtmN5V5y/Un6/iNVrj3wnMwQFysnAUlfkXxTGE8JMVm4724gO5nz6Ze3OJ0jRUMi4ac/rUNUTmkCw== {"files":[{"bytes":17047,"name":"index.html","sha256":"64e158c9b8dc8396734bee07dd8dc6f0b8ec765dab097710b31dc75446458988"},{"bytes":6956,"name":"publication.md","sha256":"0f443dc98fb45c98a41cbf3da464e94e615b2bc06409e72fa92463d795b9b29a"},{"bytes":6658,"name":"publication.txt","sha256":"c46cbd360ce1698b64f51ced15417616723150e6e23823a419a8fd9c9e07663c"},{"bytes":2755,"name":"manifest.json","sha256":"475e9a1875a6d8e9cdc9874517d45fea09af618534749bef7e7af3a46a5dabbb"},{"bytes":89,"name":"manifest.sig","sha256":"847783208eb5c50651999b1fce2d855d1e9d08e0e0d5759fde1145256a9b37bf"},{"bytes":227,"name":"manifest.sig.txt","sha256":"56d94f6411f949c845be2d57f8addc8fd4a526a3e51e0e27a2f7c47a5d246659"}],"publication_id":"OT-2026-000041745"} Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041745
OpenTechnical

OT-2026-000041745

Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
c46cbd360ce1698b64f51ced15417616723150e6e23823a419a8fd9c9e07663c

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041745, “Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041745.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041745" title: "Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041745" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041745 Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041745 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041745 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041745 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041745", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 931 }, "figures": [], "files": [ { "bytes": 17047, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "64e158c9b8dc8396734bee07dd8dc6f0b8ec765dab097710b31dc75446458988" }, { "bytes": 6956, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0f443dc98fb45c98a41cbf3da464e94e615b2bc06409e72fa92463d795b9b29a" }, { "bytes": 6658, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c46cbd360ce1698b64f51ced15417616723150e6e23823a419a8fd9c9e07663c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041745/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041745", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7605-bfde-0daf090abf08" } tltL19f7b2JYa5otwtGkijjYFa/AoSk+A4dsNzpo65GCmTLlqVhFzGIjMyBTHIMvwkKmKku7VtofYm01kYdRDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tltL19f7b2JYa5otwtGkijjYFa/AoSk+A4dsNzpo65GCmTLlqVhFzGIjMyBTHIMvwkKmKku7VtofYm01kYdRDA== {"files":[{"bytes":17898,"name":"index.html","sha256":"fd9f56ba223583ad4cdbca071b6e3bb67215cde4cd247394c99dc2f977d2ad5e"},{"bytes":7591,"name":"publication.md","sha256":"7601317486410be59b8b61c3dc1ccf1ff580c52fba626c5f39d3117b86072c29"},{"bytes":7272,"name":"publication.txt","sha256":"6e7ca1d66c40fd2f93efdd95cb0dda80559f7d59a5d65f8fd5c910eb99d5db49"},{"bytes":2774,"name":"manifest.json","sha256":"a457e1e957a3f7254dc1662d154b7743d22648f855be98a6a411dd901a3a81a5"},{"bytes":89,"name":"manifest.sig","sha256":"8fce4fddf69a15b67114371d86417a828987d4306f22cc880e9a0aaa2abb4136"},{"bytes":227,"name":"manifest.sig.txt","sha256":"159e4dd5ca24638728a71d0f5b406f144e48146a5f1b9c45ec267c9c155a0f49"}],"publication_id":"OT-2026-000041746"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041746
OpenTechnical

OT-2026-000041746

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
6e7ca1d66c40fd2f93efdd95cb0dda80559f7d59a5d65f8fd5c910eb99d5db49

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041746, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041746.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041746" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041746" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041746 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041746 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041746 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041746 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041746", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 17898, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fd9f56ba223583ad4cdbca071b6e3bb67215cde4cd247394c99dc2f977d2ad5e" }, { "bytes": 7591, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7601317486410be59b8b61c3dc1ccf1ff580c52fba626c5f39d3117b86072c29" }, { "bytes": 7272, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6e7ca1d66c40fd2f93efdd95cb0dda80559f7d59a5d65f8fd5c910eb99d5db49" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041746/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041746", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a1-7715-8df3-7486cf743d76" } mFwFscTjzBunFR/BmANPBtYwI0Sl5+YWia4DagCEoqtmvR0xcJwHD1bjYJcrRCL0W8GIUUPMvCQp/mhknVRfCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mFwFscTjzBunFR/BmANPBtYwI0Sl5+YWia4DagCEoqtmvR0xcJwHD1bjYJcrRCL0W8GIUUPMvCQp/mhknVRfCg== {"files":[{"bytes":18392,"name":"index.html","sha256":"7dbf5add09e7c5c354c3001da8e3cb938c8d13438bf8cefbb87685bcf7ed8843"},{"bytes":7973,"name":"publication.md","sha256":"ff53520ae20a29fd4a41513017d907ef8056685e6b42eebda9abe50836c6b0eb"},{"bytes":7639,"name":"publication.txt","sha256":"f6fc83e4086b1d520ac49b1477b3233c9ec91b028525d645f1c04881e4c5fdda"},{"bytes":2851,"name":"manifest.json","sha256":"62e51a1a196e7a23277c8e76c10415531a3080fda72a98873d3cb4484093fcee"},{"bytes":89,"name":"manifest.sig","sha256":"cb9713707597da2f9faf6c047bc7db266528dcb0d9d9633eb8ee524a0b36c219"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ac021199bcb96d3cbad69f256605ea9a51d0a7cfa2f45c4442f744045f01617c"}],"publication_id":"OT-2026-000041747"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041747
OpenTechnical

OT-2026-000041747

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
f6fc83e4086b1d520ac49b1477b3233c9ec91b028525d645f1c04881e4c5fdda

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041747, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041747.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041747" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041747" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041747 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041747 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041747 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041747 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041747", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1101 }, "figures": [], "files": [ { "bytes": 18392, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7dbf5add09e7c5c354c3001da8e3cb938c8d13438bf8cefbb87685bcf7ed8843" }, { "bytes": 7973, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ff53520ae20a29fd4a41513017d907ef8056685e6b42eebda9abe50836c6b0eb" }, { "bytes": 7639, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f6fc83e4086b1d520ac49b1477b3233c9ec91b028525d645f1c04881e4c5fdda" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041747/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041747", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a1-7272-9c7c-9beea09ce709" } S52EAKKMl83pgXpSKnDhu3jTVPn0Ogr70KSquhZL9m1Ews0wpygOr/4RqfNFeHQTH+Bz2ODNCk2bEkV8dcXHAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: S52EAKKMl83pgXpSKnDhu3jTVPn0Ogr70KSquhZL9m1Ews0wpygOr/4RqfNFeHQTH+Bz2ODNCk2bEkV8dcXHAQ== {"files":[{"bytes":16429,"name":"index.html","sha256":"936cdbb356d64559d3de7fc3619a20a47afaa7c5de16b5311a49e45309999464"},{"bytes":6472,"name":"publication.md","sha256":"9a5cbbf6a14e145049dbad87d98189d10315274fd3443ed29eed21ac2f349ed7"},{"bytes":6157,"name":"publication.txt","sha256":"c3e47700e1e711c295bdcb6e41b994388ddcee5e5e6e5b0fa132dd1b77196358"},{"bytes":2746,"name":"manifest.json","sha256":"b25b239757074c1ea72aeb24f674d7de20086496bf57ed2a121f5b3146d40bcd"},{"bytes":89,"name":"manifest.sig","sha256":"3044891e199e05d2c8575a037a82cc0d2fc782ec1f589b73f2d4bfb526cf615b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"afea242aa8d16efa98cad63e42660cfc24bbc0c53834345c355413f88ad70a27"}],"publication_id":"OT-2026-000041748"} Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041748
OpenTechnical

OT-2026-000041748

Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c3e47700e1e711c295bdcb6e41b994388ddcee5e5e6e5b0fa132dd1b77196358

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041748, “Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041748.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041748" title: "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041748" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041748 Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041748 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041748 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041748 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041749

Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
2ac9cb2da03a6572a65c8768edbf2f9408ab0e3365d50936ad92176c75291716

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041749, “Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041749.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041749" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041749" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041749 Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041749 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041749 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041749 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041749", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 860 }, "figures": [], "files": [ { "bytes": 16474, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e5a0203a1e55ac9557425e11fb137b2948c2b2ef107d2fecdad97a21eeddfa35" }, { "bytes": 6460, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f2a7505de79e50adb3775e979076878c26ed4fd22382efec2b4fec215c967e73" }, { "bytes": 6171, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2ac9cb2da03a6572a65c8768edbf2f9408ab0e3365d50936ad92176c75291716" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041749/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041749", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a1-789f-92ce-20a5459e7263" } I9yaNxDzq4cYS2bPMebHWlPU4QiCF+d/fXSrU5B+QWjfa+qhllxHauovqXotobsb12NQsWA1rGnW9d6fRlgLCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: I9yaNxDzq4cYS2bPMebHWlPU4QiCF+d/fXSrU5B+QWjfa+qhllxHauovqXotobsb12NQsWA1rGnW9d6fRlgLCg== {"files":[{"bytes":17649,"name":"index.html","sha256":"b5bb2db2eca54b4ec33ee7e025e25f4fb9aea62474eefcbc5c3bfe2fd320fe22"},{"bytes":7385,"name":"publication.md","sha256":"048f2ce1c99c174b5f63ef0812caadd63537320fe7ecfd7d663403269a271d2e"},{"bytes":7066,"name":"publication.txt","sha256":"e0767a1666b0b57ea7d648cb73203b16ef0e801699d08b521eb471dce6952e1b"},{"bytes":2774,"name":"manifest.json","sha256":"3f3bee4c1da1ede8a70415d8a0941f16fffa6fb8c34f061c7fb10fc3dcbac799"},{"bytes":89,"name":"manifest.sig","sha256":"469056e6e0e2c72769086e0ec5bce261342dd59c00454811e83173745dd98380"},{"bytes":227,"name":"manifest.sig.txt","sha256":"38ebff569435e159d1e089e8954e7ba54ce6c0915ff605a51185a4882e4840dc"}],"publication_id":"OT-2026-000041750"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041750
OpenTechnical

OT-2026-000041750

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e0767a1666b0b57ea7d648cb73203b16ef0e801699d08b521eb471dce6952e1b

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041750, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041750.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041750" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041750" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041750 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041750 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041750 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041750 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041750", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1001 }, "figures": [], "files": [ { "bytes": 17649, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b5bb2db2eca54b4ec33ee7e025e25f4fb9aea62474eefcbc5c3bfe2fd320fe22" }, { "bytes": 7385, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "048f2ce1c99c174b5f63ef0812caadd63537320fe7ecfd7d663403269a271d2e" }, { "bytes": 7066, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e0767a1666b0b57ea7d648cb73203b16ef0e801699d08b521eb471dce6952e1b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041750/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041750", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a2-7a66-b389-180f299805b2" } kx6MHLVitudAwW6XzgVzNUn1ur5EuPDbw/ZN71QgZJ+yQ+D8VqMQ126s7J581d+HJQXl2j5rs8vicRtfT24QDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kx6MHLVitudAwW6XzgVzNUn1ur5EuPDbw/ZN71QgZJ+yQ+D8VqMQ126s7J581d+HJQXl2j5rs8vicRtfT24QDw== {"files":[{"bytes":19207,"name":"index.html","sha256":"df303692034d69683f691d74f4de8a860b8cabdc83ddd4e6aea441c8dde74a0b"},{"bytes":8674,"name":"publication.md","sha256":"86bbaf5c9dea71712bd62c13ed3362ec0686980f444797ae4b5b6f157b3b2269"},{"bytes":8334,"name":"publication.txt","sha256":"ff5078b5ff502557b26bb3af7790e001a5eaeed91b55e9310b899679e58fb7a6"},{"bytes":2863,"name":"manifest.json","sha256":"9ae623dd4a27ba2d76cd3c757695d6af4d5b49c54adcb7b63a7612762aa89af5"},{"bytes":89,"name":"manifest.sig","sha256":"d345b6c7a396cc3c27b8e0ad899ba137ec702f737e8836617bf09cfa9cf2ce6d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a2d05ed559903af5c4f0f34aa22cb1132eb8012ec0e23ef8e2a671d1141fd104"}],"publication_id":"OT-2026-000041751"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041751
OpenTechnical

OT-2026-000041751

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
ff5078b5ff502557b26bb3af7790e001a5eaeed91b55e9310b899679e58fb7a6

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041751, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041751.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041751" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041751" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041751 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041751 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041751 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041751 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041751", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1207 }, "figures": [], "files": [ { "bytes": 19207, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "df303692034d69683f691d74f4de8a860b8cabdc83ddd4e6aea441c8dde74a0b" }, { "bytes": 8674, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "86bbaf5c9dea71712bd62c13ed3362ec0686980f444797ae4b5b6f157b3b2269" }, { "bytes": 8334, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ff5078b5ff502557b26bb3af7790e001a5eaeed91b55e9310b899679e58fb7a6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041751/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041751", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a2-7440-b0e2-53c7b27e3709" } RsUeyyTAG3pHYnrLagiaTKJYS0AcHkhwvMW8h4kH9XU37O9y5BZ9RNIWtFzJ7mV6oTOQA7UXKjNRCl/KlfRkDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RsUeyyTAG3pHYnrLagiaTKJYS0AcHkhwvMW8h4kH9XU37O9y5BZ9RNIWtFzJ7mV6oTOQA7UXKjNRCl/KlfRkDg== {"files":[{"bytes":16176,"name":"index.html","sha256":"79738b7e19a88fa80192133dcd5b4a63c27074d3b247b51cd73767710c69f113"},{"bytes":6262,"name":"publication.md","sha256":"2964804ec7297af29d4cd9aa147998778637ad4a943e8cba5b03848b4a1e7eef"},{"bytes":5947,"name":"publication.txt","sha256":"b8704bb5600a2c19c9945d47413404b632b84ba2d77385e4642af94664810d72"},{"bytes":2746,"name":"manifest.json","sha256":"5aee1ecb5e71a9b75095b5c76856ee4853a06acdcec40f609eae74ad670d8245"},{"bytes":89,"name":"manifest.sig","sha256":"ccdc7b1eae56c5e9d002ae5e5ebc86f496ed18e7dad54c987899a4d59fa422d7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9d2a432c284d71c48d63f9136fb496012b3d23dd2997703d43f0292b38896829"}],"publication_id":"OT-2026-000041752"} Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041752
OpenTechnical

OT-2026-000041752

Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b8704bb5600a2c19c9945d47413404b632b84ba2d77385e4642af94664810d72

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041752, “Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041752.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041752" title: "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041752" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041752 Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041752 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041752 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041752 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041752", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16176, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "79738b7e19a88fa80192133dcd5b4a63c27074d3b247b51cd73767710c69f113" }, { "bytes": 6262, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2964804ec7297af29d4cd9aa147998778637ad4a943e8cba5b03848b4a1e7eef" }, { "bytes": 5947, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b8704bb5600a2c19c9945d47413404b632b84ba2d77385e4642af94664810d72" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041752/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041752", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a2-745d-a128-7a70a615746e" } EoAVDEJEeDiKzQxGIuvXgA0GbimFykSmT3psdGz+ilLAaViTlWbLNyRJRFyCiiFGJjzxOTiFpbyDT7nKtr/tDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EoAVDEJEeDiKzQxGIuvXgA0GbimFykSmT3psdGz+ilLAaViTlWbLNyRJRFyCiiFGJjzxOTiFpbyDT7nKtr/tDQ== {"files":[{"bytes":17289,"name":"index.html","sha256":"df65a8edbb982a5a3c0c2c1e30a3e06a456caa3e777a9306a9dd18f073f5d241"},{"bytes":7161,"name":"publication.md","sha256":"a7557b274c8518b8baa709e6e3575de219fb53376de0de0e7f77d900d3ec3976"},{"bytes":6866,"name":"publication.txt","sha256":"f9de4f7e740068d6a5ca32792da3c1b6eeeefb429c214950d4b597e203eb5394"},{"bytes":2752,"name":"manifest.json","sha256":"ac0b25c9c5f41821f8d0122afc63a1d3dacd8bbd57aec8a01e835e2647a49210"},{"bytes":89,"name":"manifest.sig","sha256":"2818152a79e9e69ff035756f4bf4ce48f4f009edd57964344c6468b127b00926"},{"bytes":227,"name":"manifest.sig.txt","sha256":"86ed94e2399bcaa62420eeeb97a8edb782936e5f8f41327b13278425070c4041"}],"publication_id":"OT-2026-000041753"} Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041753
OpenTechnical

OT-2026-000041753

Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f9de4f7e740068d6a5ca32792da3c1b6eeeefb429c214950d4b597e203eb5394

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041753, “Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041753.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041753" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041753" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041753 Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041753 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041753 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041753 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041754

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
bfcf2e8325f4f0d9fc464e62bdf9c0f1340f1cd4e0dc432e2518f16fce25e5fe

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041754, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041754.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041754" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041754" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041754 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041754 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041754 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041754 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041754", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 894 }, "figures": [], "files": [ { "bytes": 16802, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "80322e8b76f1a58f10c025a01ef0c74a3e2558f75f732ae7bd17581d0024684b" }, { "bytes": 6717, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "55ed7dc6af45eb831a5307d5d56c6988198a6277d47dd96bdc699c1f53d11fe4" }, { "bytes": 6381, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bfcf2e8325f4f0d9fc464e62bdf9c0f1340f1cd4e0dc432e2518f16fce25e5fe" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041754/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041754", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a2-7198-842f-afa7168d3400" } b9OHjlhzO6fKEhdf8CPOIDPuS+FSZIOOU3+SN/R0ud/J92KXUb1ybcjzxKCMfV8dxw8KOmkGuxgp1jSmt8kFCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: b9OHjlhzO6fKEhdf8CPOIDPuS+FSZIOOU3+SN/R0ud/J92KXUb1ybcjzxKCMfV8dxw8KOmkGuxgp1jSmt8kFCw== {"files":[{"bytes":18954,"name":"index.html","sha256":"3dd0be8b50fa4a11da85e39186eae516bc45329c5226686cd2131d4e5f371288"},{"bytes":8464,"name":"publication.md","sha256":"6ab7d1fd8bdbe3c054e87940149e92811f4985164f91bd773fbb39ad4c542ae4"},{"bytes":8124,"name":"publication.txt","sha256":"2de37a97b10a15dd6c01b0f23483531daa65ccaaa4c21af1731479c058a4f7f3"},{"bytes":2863,"name":"manifest.json","sha256":"f2e2a08a88fc7d66a1d884c592251610266077a8191dcb34d41164ae7156a28a"},{"bytes":89,"name":"manifest.sig","sha256":"a5dd103a6f40522b25a30a7975ffb20752758426c07e398a7f6c0890dd783b96"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3d3e99d07610dce357df57a1f4ac549726613bb675896c0e84fa10b2e2af565d"}],"publication_id":"OT-2026-000041755"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041755
OpenTechnical

OT-2026-000041755

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
2de37a97b10a15dd6c01b0f23483531daa65ccaaa4c21af1731479c058a4f7f3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041755, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041755.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041755" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041755" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041755 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041755 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041755 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041755 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041756

Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
e97f7533e52df15d183abb28aec468f4a1f57d0d783bbc09165e989dbddfa9f9

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041756, “Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041756.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041756" title: "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041756" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041756 Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041756 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041756 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041756 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041756", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 733 }, "figures": [], "files": [ { "bytes": 15507, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "332f22205530f3f165e9926554a5079c1697ff00e09cb6998526044dfa82e837" }, { "bytes": 5735, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8f522d1dce24bdbca5fe7b3bf902f98ce315d1b5c62df034cdd0053814ab8c76" }, { "bytes": 5397, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e97f7533e52df15d183abb28aec468f4a1f57d0d783bbc09165e989dbddfa9f9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041756/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041756", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a2-7acb-b82e-a537bea29133" } Jmokth9NKIPMoLZ6DQmH+s4gAXP697xBU5nxurynmZSBu2zWRRzwuxy/OfjH3l5nfMt79FF7U9YXatg3ZQh4Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Jmokth9NKIPMoLZ6DQmH+s4gAXP697xBU5nxurynmZSBu2zWRRzwuxy/OfjH3l5nfMt79FF7U9YXatg3ZQh4Bw== {"files":[{"bytes":17036,"name":"index.html","sha256":"da7048dd3464f7e8a15f5b3b048274dd81796df46c30c13478d50245022e329b"},{"bytes":6951,"name":"publication.md","sha256":"0641002d09428e03ee8f1fe8803fdb562c83ef8c368751d026305566063dbea6"},{"bytes":6656,"name":"publication.txt","sha256":"849ec50ca613455388e13b3de07f8385f36699146aa27bdffdc88ebf20354bd4"},{"bytes":2752,"name":"manifest.json","sha256":"d888accbc6f910e656336789b91b1f37865666bcc59a9ad706d5a6b969b5ebda"},{"bytes":89,"name":"manifest.sig","sha256":"e16f5bd2da00d8fdc4f081a88595950b39ce40f6c41da5174130f29cd3413948"},{"bytes":227,"name":"manifest.sig.txt","sha256":"411b00efb5e78aba42544e06064b705b8ca69c2d815e6fe49e958f5477d37c5c"}],"publication_id":"OT-2026-000041757"} Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041757
OpenTechnical

OT-2026-000041757

Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
849ec50ca613455388e13b3de07f8385f36699146aa27bdffdc88ebf20354bd4

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041757, “Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041757.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041757" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041757" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041757 Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041757 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041757 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041757 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041758

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
ead94d9c44e4f30f9ae5c8ecfd7aed1e430da8a10ca26ff0bc4263ab9104d73e

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041758, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041758.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041758" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041758" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041758 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041758 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041758 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041758 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041759

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
ade181aba63c61afe8290bfe45bf5a153ff994796bb3c8993443e8a0014ee940

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041759, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041759.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041759" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041759" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041759 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041759 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041759 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041759 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041760

Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
8719e8079f2895d5d0d7b01e7f88ceb7a0c0e7f2548c4198286e73bed7feea56

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041760, “Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041760.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041760" title: "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041760" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041760 Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041760 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041760 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041760 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041761

Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
319a9c9bbe50da7b7f694e6af00fdaf64398def445d4b94b49de331f6f3f143c

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041761, “Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041761.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041761" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041761" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041761 Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041761 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041761 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041761 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041761", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 860 }, "figures": [], "files": [ { "bytes": 16474, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "adec8dd27de109059ddef87521deeac1fa5f6acb846ecbe7ae27d711f598640a" }, { "bytes": 6460, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "665bcc6f98fc7f34b33cec1863eae75495136bbea8f2183f692abe0a3a9dbc03" }, { "bytes": 6171, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "319a9c9bbe50da7b7f694e6af00fdaf64398def445d4b94b49de331f6f3f143c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041761/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041761", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a2-75c5-a8cd-9d7bb61175a6" } j6TV03/uNv36H0TcuGnADjwa1SNaxaO1MQZ7UQaHQmCUKrST5qPLbAb5oPa+Fgw2w70+geqPOh9mrdcbKzKdAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: j6TV03/uNv36H0TcuGnADjwa1SNaxaO1MQZ7UQaHQmCUKrST5qPLbAb5oPa+Fgw2w70+geqPOh9mrdcbKzKdAA== {"files":[{"bytes":17351,"name":"index.html","sha256":"522ecd5ae05db35942f8320f9def0a37d5d599702627940195e86914f502d9b7"},{"bytes":7199,"name":"publication.md","sha256":"4b5c1a26140a6b1e18db002f2e4b6fa706051ebb50d3d3341770524818f55e73"},{"bytes":6860,"name":"publication.txt","sha256":"d26bb8a67c08157f138b7ece887e325328e2ec7fc314d6688c0723e1472ba7f2"},{"bytes":2825,"name":"manifest.json","sha256":"ca0f0a40d7a9c2bb566168d02618cd04be6983c7f230eb1e97cca85db7eaef34"},{"bytes":89,"name":"manifest.sig","sha256":"27e8f6e773593aea1df8f4447b2e4302546bed61e2fecc11ea0869daa4b8cd07"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ca3ea725db87ff44966225ba93ab90d81c2a63c330a0516870ec247ab5fe7e35"}],"publication_id":"OT-2026-000041762"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041762
OpenTechnical

OT-2026-000041762

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
d26bb8a67c08157f138b7ece887e325328e2ec7fc314d6688c0723e1472ba7f2

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041762, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041762.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041762" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041762" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041762 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041762 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041762 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041762 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041762", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 27, "words": 965 }, "figures": [], "files": [ { "bytes": 17351, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "522ecd5ae05db35942f8320f9def0a37d5d599702627940195e86914f502d9b7" }, { "bytes": 7199, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4b5c1a26140a6b1e18db002f2e4b6fa706051ebb50d3d3341770524818f55e73" }, { "bytes": 6860, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d26bb8a67c08157f138b7ece887e325328e2ec7fc314d6688c0723e1472ba7f2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041762/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041762", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a2-771b-b04d-1715f0ae8e73" } qURXfjqWw8FfXMC8HrS1dP0OsfoGyVp+nQJhkGPcHMVZgL94DFgtVpvFBAdffWPO2K3Gac+ABTlwX/rJT2xLDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qURXfjqWw8FfXMC8HrS1dP0OsfoGyVp+nQJhkGPcHMVZgL94DFgtVpvFBAdffWPO2K3Gac+ABTlwX/rJT2xLDQ== {"files":[{"bytes":19211,"name":"index.html","sha256":"c1715dff7f09a11e3c4c5c1c70c8e045fb3bd6c4837acc7dccc36e2a985e2c3a"},{"bytes":8678,"name":"publication.md","sha256":"88e70867960d62df4fa2363b941d16cac4ac1c7b9d6c4559c11de4c13fa444e6"},{"bytes":8338,"name":"publication.txt","sha256":"bf259c9da92f37b5214ce6d325ce4cf119aea93f8d6804814993ba7a15d9f1c3"},{"bytes":2863,"name":"manifest.json","sha256":"1fe950995c90a094c151d316446897886a7b248d5bfddda6abbff5cb1385aa23"},{"bytes":89,"name":"manifest.sig","sha256":"f4328baf2d56fc905ff84bec1e6726afbb53fcb7a6409c5130be79d01cf599d0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"069564a228a51d524235f4fa72a05327c8bccf9662fd4c81f266b15163b19aa0"}],"publication_id":"OT-2026-000041763"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041763
OpenTechnical

OT-2026-000041763

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
bf259c9da92f37b5214ce6d325ce4cf119aea93f8d6804814993ba7a15d9f1c3

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041763, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041763.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041763" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041763" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041763 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041763 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041763 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041763 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041763", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1207 }, "figures": [], "files": [ { "bytes": 19211, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c1715dff7f09a11e3c4c5c1c70c8e045fb3bd6c4837acc7dccc36e2a985e2c3a" }, { "bytes": 8678, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "88e70867960d62df4fa2363b941d16cac4ac1c7b9d6c4559c11de4c13fa444e6" }, { "bytes": 8338, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bf259c9da92f37b5214ce6d325ce4cf119aea93f8d6804814993ba7a15d9f1c3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041763/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041763", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a2-7cb0-8dbb-afcaf71dc602" } kEzZl4/TdX4W9bHtuTyfxZGynfLQ88YVzyFNSdWPKzA/R8u8E5oyXvvV+QEyyshiRLBzPMroqW0wjlxDfTNXCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kEzZl4/TdX4W9bHtuTyfxZGynfLQ88YVzyFNSdWPKzA/R8u8E5oyXvvV+QEyyshiRLBzPMroqW0wjlxDfTNXCQ== {"files":[{"bytes":16056,"name":"index.html","sha256":"6e2664588ab502239a5c515a6620f41c74b5ab87700a445cb3b2595cc4ddcceb"},{"bytes":6217,"name":"publication.md","sha256":"8fa660fc9d21f17597d76742026387d26ceb0173e0f3160f03d681caa04a3ee1"},{"bytes":5876,"name":"publication.txt","sha256":"be61fd6f1ec6d5d72e60286ec2ddef389a1383b73e99fc8b170f8ac9f19f540c"},{"bytes":2804,"name":"manifest.json","sha256":"38578a5ddac07fb99f992a543a8b0773bad0f4f55b4e2b0471004d31d0e0d7f6"},{"bytes":89,"name":"manifest.sig","sha256":"70b3c55518d7baed3fd27158b5a94b6231a88d0345e03d2a50a972f5d582a9f1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ab384555f058e084cb22e7990606833992df3b6c8e69edc45384bb1c05547f38"}],"publication_id":"OT-2026-000041764"} Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041764
OpenTechnical

OT-2026-000041764

Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
be61fd6f1ec6d5d72e60286ec2ddef389a1383b73e99fc8b170f8ac9f19f540c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041764, “Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041764.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041764" title: "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041764" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041764 Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041764 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041764 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041764 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041764", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 804 }, "figures": [], "files": [ { "bytes": 16056, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6e2664588ab502239a5c515a6620f41c74b5ab87700a445cb3b2595cc4ddcceb" }, { "bytes": 6217, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8fa660fc9d21f17597d76742026387d26ceb0173e0f3160f03d681caa04a3ee1" }, { "bytes": 5876, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "be61fd6f1ec6d5d72e60286ec2ddef389a1383b73e99fc8b170f8ac9f19f540c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041764/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041764", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a2-79c4-a027-0ee3adffdabf" } LFFhDB/5Y1sO29ruaI/JgA85QG3tOPXYlU8pDsHjg5lHP5MZSXOz2RGxLwXnppk2qhLhLlZVD/Jj+i05WFOXDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LFFhDB/5Y1sO29ruaI/JgA85QG3tOPXYlU8pDsHjg5lHP5MZSXOz2RGxLwXnppk2qhLhLlZVD/Jj+i05WFOXDg== {"files":[{"bytes":17289,"name":"index.html","sha256":"1a3e68ffd98d8773e8e4601ccada4a77c79ded56292ac523d2f8e5b4de1d46e2"},{"bytes":7161,"name":"publication.md","sha256":"52192490f14bc3f2628e9610f98c9084afe452dd5d41122989247cfdad4a64f7"},{"bytes":6866,"name":"publication.txt","sha256":"709f556fecd66640564e5bbdc12cc9e7125f7e764d8ea06b4871e6d2ae5efccc"},{"bytes":2752,"name":"manifest.json","sha256":"d098c3d8ae7de26af9bf7450f91fb6fe57a0972497f10e99552ab7f064d1660f"},{"bytes":89,"name":"manifest.sig","sha256":"690f81bc30aa474f52d024d8a4c69b7db5493255712c51888cc91b60a1583f3c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6915d601d48808cf5555f0b232ed190e39cf670684522043f10c1ddc8695c5f7"}],"publication_id":"OT-2026-000041765"} Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041765
OpenTechnical

OT-2026-000041765

Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
709f556fecd66640564e5bbdc12cc9e7125f7e764d8ea06b4871e6d2ae5efccc

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041765, “Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041765.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041765" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041765" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041765 Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041765 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041765 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041765 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041765", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 966 }, "figures": [], "files": [ { "bytes": 17289, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1a3e68ffd98d8773e8e4601ccada4a77c79ded56292ac523d2f8e5b4de1d46e2" }, { "bytes": 7161, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "52192490f14bc3f2628e9610f98c9084afe452dd5d41122989247cfdad4a64f7" }, { "bytes": 6866, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "709f556fecd66640564e5bbdc12cc9e7125f7e764d8ea06b4871e6d2ae5efccc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041765/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041765", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a2-7b53-be3c-6177c7074f8a" } xt3Aef5XYnKUsT6NIDJCbjCbxRKOCOYsSL2TSPpNlWy8w8o6J34fte6rMBwibwhrHDYx3U7uIdKmbysCSw2bBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: xt3Aef5XYnKUsT6NIDJCbjCbxRKOCOYsSL2TSPpNlWy8w8o6J34fte6rMBwibwhrHDYx3U7uIdKmbysCSw2bBQ== {"files":[{"bytes":16748,"name":"index.html","sha256":"302ec1e9fa95145d883e5466287e6bf5b83301ce3ef9d372f5645be894d40391"},{"bytes":6663,"name":"publication.md","sha256":"e5d27507c859e47de37f97fd6ace860af7213b7500b1eccdfecd76740d2723be"},{"bytes":6327,"name":"publication.txt","sha256":"09ff72f4d05e86b4735df213e32f904a4f50f350cd32c272237c8e7d8659f722"},{"bytes":2816,"name":"manifest.json","sha256":"feea5e7b21a428e88a51bf8c660eb691de9188266c2bd0d3ba850f9b4fc350a2"},{"bytes":89,"name":"manifest.sig","sha256":"3cb2445c61ec53db92a6ecb8676dad50c03d20c8ac6c4adfd1f1571bba2094eb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c3b68a30e2d89e78cc7f053eb7d7fc5ffeb70ac9a2c6ee5628329fccf77ffe27"}],"publication_id":"OT-2026-000041766"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041766
OpenTechnical

OT-2026-000041766

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
09ff72f4d05e86b4735df213e32f904a4f50f350cd32c272237c8e7d8659f722

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041766, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041766.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041766" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041766" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041766 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041766 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041766 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041766 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041766", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 879 }, "figures": [], "files": [ { "bytes": 16748, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "302ec1e9fa95145d883e5466287e6bf5b83301ce3ef9d372f5645be894d40391" }, { "bytes": 6663, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e5d27507c859e47de37f97fd6ace860af7213b7500b1eccdfecd76740d2723be" }, { "bytes": 6327, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "09ff72f4d05e86b4735df213e32f904a4f50f350cd32c272237c8e7d8659f722" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041766/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041766", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a2-743c-9367-120fb0bb0d38" } EVgKNEkjba2dXinv9V+FMbM4To4AsbkmnhunFdTZ2xdFnwbSxXhazbFpmGzjv6fY6k4ohXN6YiVTUd9vYHNPCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EVgKNEkjba2dXinv9V+FMbM4To4AsbkmnhunFdTZ2xdFnwbSxXhazbFpmGzjv6fY6k4ohXN6YiVTUd9vYHNPCw== {"files":[{"bytes":18958,"name":"index.html","sha256":"a067ab8cac18a660b2a918b39a8cdd99690d48d7ffddaf3d499c955e853fca2f"},{"bytes":8468,"name":"publication.md","sha256":"14171e13b8836082885cf7e4fc09c23b28cf40ae8dec22be90b5ef74d8b49d2a"},{"bytes":8128,"name":"publication.txt","sha256":"1010531ec3276f54a1b31e69409d53c4247687f6979705722ddd563902c2f735"},{"bytes":2863,"name":"manifest.json","sha256":"fc3e300cbd00d80d0d55c89280609b47f54f5384145264d5a7e03d3fdfca5d9d"},{"bytes":89,"name":"manifest.sig","sha256":"7fc5e449a2c792731d0a5ee67dae8c81eeeb8de8bd2acdbcc839821df0a0ab3f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c0bebbfaa766559fe45cb74859a85cd5d24d90e3cecdc6cc2bf9437996cee7d4"}],"publication_id":"OT-2026-000041767"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041767
OpenTechnical

OT-2026-000041767

Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
1010531ec3276f54a1b31e69409d53c4247687f6979705722ddd563902c2f735

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041767, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041767.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041767" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041767" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041767 Two bellows cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041767 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041767 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041767 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041768

Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
b8c3e175793155d2f3ebdae6faa0c0d14f3b590c19f92b04f86501ff1bebc22c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041768, “Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041768.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041768" title: "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041768" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041768 Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041768 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041768 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041768 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041768", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 733 }, "figures": [], "files": [ { "bytes": 15508, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "17cd7a673f8bb58750d9afb701f2f94fce454da0bb623ae967a51f2f249fa6a2" }, { "bytes": 5736, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a2a9a755008ad7b6f0a40b6b110f14faeff1a8bfb2737fa19e35bf114df223fd" }, { "bytes": 5398, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b8c3e175793155d2f3ebdae6faa0c0d14f3b590c19f92b04f86501ff1bebc22c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041768/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041768", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a2-7a62-b496-0b4dd5551846" } RldZVysImPhryYv0NwsHwAYM545RJJPINRSfpiZ1M9d8k/QCG9cpcEHHp8UsJf/DN9JibNfvd1AYycO8X51YCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RldZVysImPhryYv0NwsHwAYM545RJJPINRSfpiZ1M9d8k/QCG9cpcEHHp8UsJf/DN9JibNfvd1AYycO8X51YCg== {"files":[{"bytes":17036,"name":"index.html","sha256":"0aaca72918794ca7362756737b0578a564bcfdac0e91af23dca5037f427cd99a"},{"bytes":6951,"name":"publication.md","sha256":"e013bd2d4a0ef482527e5fa136b6475a103b9f0ce7734533bdcd8c4c2fab2151"},{"bytes":6656,"name":"publication.txt","sha256":"8c2acd92b77b4ef28201ed5f39fd5da8ca84de6c23e19b172e3ae5c694a08227"},{"bytes":2752,"name":"manifest.json","sha256":"109fd819153772e67dbd932bb15e62d8e1bf565d402c786e161c0b778954a3fb"},{"bytes":89,"name":"manifest.sig","sha256":"1a7447b34abfcd1fbc3ffff7c87720971c063b313e5f507c0b0bffa8e385ded1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bf349cb618a5609faf24a7e4613830534c698e76ec9385173de99b456f994cae"}],"publication_id":"OT-2026-000041769"} Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041769
OpenTechnical

OT-2026-000041769

Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
8c2acd92b77b4ef28201ed5f39fd5da8ca84de6c23e19b172e3ae5c694a08227

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041769, “Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041769.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041769" title: "Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041769" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041769 Two cup vacuum gripper, two outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041769 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041769 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041769 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041770

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
44a11590121bd9d46a14a732066a186f95c35a34a7cbd790d1565d15e2ee43ce

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041770, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041770.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041770" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041770" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041770 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041770 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041770 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041770 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041771

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
70efa35107ad29cede12f6c89be48013af4e9535095271c5113f6f434c55a0d2

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041771, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041771.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041771" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041771" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041771 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041771 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041771 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041771 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041771", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1141 }, "figures": [], "files": [ { "bytes": 18585, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "54670c4ad7ecddfed92fd895dbb9c9989f9826a9aab56b1357569cfff1e17a8e" }, { "bytes": 8134, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1673bb58f2ff06825981b69ba85e0b854f47f35dc48b01aca74d07ce74c4e7d1" }, { "bytes": 7810, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "70efa35107ad29cede12f6c89be48013af4e9535095271c5113f6f434c55a0d2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041771/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041771", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a2-71b9-b741-8a0ee56010d7" } ikXjuu6c2Op2sOLDm+S+I+McX/c3ZDkMC+N+aBy6SX6gn71kSaSqtK2tgEZAV0MLZjah0e7AeekU876FGIDrCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ikXjuu6c2Op2sOLDm+S+I+McX/c3ZDkMC+N+aBy6SX6gn71kSaSqtK2tgEZAV0MLZjah0e7AeekU876FGIDrCg== {"files":[{"bytes":16310,"name":"index.html","sha256":"9de4c0c8f2939fa0f67a328fafea64394a242db9819b911a9e0c2ff4e58a13ca"},{"bytes":6428,"name":"publication.md","sha256":"d09a4a863d8940ffd0021df39fd6439c7330b2f4857e5992915367b157e73295"},{"bytes":6087,"name":"publication.txt","sha256":"31e3a2530bb2d55d14bf846a86c4279df7b82762fe00e4a6c2df4bc9dc6d1944"},{"bytes":2804,"name":"manifest.json","sha256":"c3b56d7b127ab7011c10908c35593302a832875ffc0b17693b77bdfffa1d65d3"},{"bytes":89,"name":"manifest.sig","sha256":"e57c3cd9a6b26406942c5ae2cac5fa898e27fe129e9c2892a45ff1e3363e988f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3c95c95bc61a5baddbee8aba8a7953276ce82ed465f9e22253fe05f5c0213dd4"}],"publication_id":"OT-2026-000041772"} Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041772
OpenTechnical

OT-2026-000041772

Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
31e3a2530bb2d55d14bf846a86c4279df7b82762fe00e4a6c2df4bc9dc6d1944

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041772, “Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041772.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041772" title: "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041772" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041772 Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041772 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041772 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041772 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041772", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 24, "words": 839 }, "figures": [], "files": [ { "bytes": 16310, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9de4c0c8f2939fa0f67a328fafea64394a242db9819b911a9e0c2ff4e58a13ca" }, { "bytes": 6428, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d09a4a863d8940ffd0021df39fd6439c7330b2f4857e5992915367b157e73295" }, { "bytes": 6087, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "31e3a2530bb2d55d14bf846a86c4279df7b82762fe00e4a6c2df4bc9dc6d1944" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041772/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041772", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a2-7cd4-aef2-57d93b934121" } tZhwJ4e8yPZRFG42l05uixrZT4GR4Y7eRHC/d6+kcQKi4/0NA2Qwst9drDVGWS6p9tr56ut5D4BpPX+EGO1pAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tZhwJ4e8yPZRFG42l05uixrZT4GR4Y7eRHC/d6+kcQKi4/0NA2Qwst9drDVGWS6p9tr56ut5D4BpPX+EGO1pAw== {"files":[{"bytes":16486,"name":"index.html","sha256":"cdde4a123b3ab020d8d65ef1ce971bd38e1301d774a12c1dd43e2e80db274037"},{"bytes":6468,"name":"publication.md","sha256":"1956283edee987e321a5824cd6fb45e4958b020991a8d29a053c42a6cf9652f1"},{"bytes":6177,"name":"publication.txt","sha256":"963f7d926f8b3b58dc6eb7c393608f7e6726bffa9641001527b7d7c655a2b3b7"},{"bytes":2742,"name":"manifest.json","sha256":"45978a60e740858fc1c6196d7ab3baea8c9b66406f8faa01ec8d0d0f5e2a4fac"},{"bytes":89,"name":"manifest.sig","sha256":"6e5c9b99d3169d4f0af57659ca757db9e4458e6091e8d84e016aeb2ff0b7b417"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b33afc8799fb3523659167c9f83787295f06f851065474b8babd038740d435ee"}],"publication_id":"OT-2026-000041773"} Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041773
OpenTechnical

OT-2026-000041773

Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
963f7d926f8b3b58dc6eb7c393608f7e6726bffa9641001527b7d7c655a2b3b7

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041773, “Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041773.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041773" title: "Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041773" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041773 Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041773 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041773 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041773 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041773", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 860 }, "figures": [], "files": [ { "bytes": 16486, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cdde4a123b3ab020d8d65ef1ce971bd38e1301d774a12c1dd43e2e80db274037" }, { "bytes": 6468, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1956283edee987e321a5824cd6fb45e4958b020991a8d29a053c42a6cf9652f1" }, { "bytes": 6177, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "963f7d926f8b3b58dc6eb7c393608f7e6726bffa9641001527b7d7c655a2b3b7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041773/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041773", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a2-731b-ae6d-2c0dadb6eccb" } U4pVqVJf3OiRneigYaIsLG6O5kV0QFqSoc5n+jiblJeUY0Jj+ZBKYgfDJFgMVVPy8biwfEwMA8A1OhWFWKoKCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: U4pVqVJf3OiRneigYaIsLG6O5kV0QFqSoc5n+jiblJeUY0Jj+ZBKYgfDJFgMVVPy8biwfEwMA8A1OhWFWKoKCA== {"files":[{"bytes":17297,"name":"index.html","sha256":"860ec684cba15f2b2130674833418742e581b69ac6bc544ec6755f547d969e46"},{"bytes":7145,"name":"publication.md","sha256":"532a88a21b1d5f46fad6656b4f84a7b6b4a2b64ab60f4df1b9cd733060c6c96d"},{"bytes":6806,"name":"publication.txt","sha256":"72f00320246078c5c20e2553500b5ea97837c89361ad14573ca4f522843817a2"},{"bytes":2825,"name":"manifest.json","sha256":"c2c7181531582de6350e9f797759a86943c5719d016debc00fbe57b2b99ac151"},{"bytes":89,"name":"manifest.sig","sha256":"f655575894184f5aa99382855db3f5b5ca3831ed49905acbd59d43baf8709d55"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4877514007e972e7611ff703451673e4a1a1830b446f2c06605766c597e88847"}],"publication_id":"OT-2026-000041774"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041774
OpenTechnical

OT-2026-000041774

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
72f00320246078c5c20e2553500b5ea97837c89361ad14573ca4f522843817a2

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041774, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041774.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041774" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041774" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041774 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041774 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041774 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041774 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041775

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
e813b2f2120875b1421fc3d7a51461d419957dca5c173293a04388eeecc94a12

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0033]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041775, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041775.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041775" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041775" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041775 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041775 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041775 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041775 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041776

Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
d9416c296b1a72ac9de6aeb50003008c296c5937fad429779e15c3bd26ae9b16

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041776, “Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041776.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041776" title: "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041776" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041776 Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041776 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041776 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041776 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041776", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 804 }, "figures": [], "files": [ { "bytes": 16057, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2b3a3faecd070803e14bb0d2ed5e48ea26abcc857603bbcd2def0f4523887291" }, { "bytes": 6218, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "94360e9ffdb79c184e594c8dac2bb2996e28ed297ccb7928f2fc14d7649ab0b5" }, { "bytes": 5877, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d9416c296b1a72ac9de6aeb50003008c296c5937fad429779e15c3bd26ae9b16" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041776/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041776", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a2-7ea1-84b6-64a9fbc4e577" } hsjpuoJuNnkH1fp/x9mqd6tIs4CKNKZ12Uj+YaOXjfRWxiNKtf/sl2c5xbnQyRfOWXsSlCoQ1IsrmTXdXI9cCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hsjpuoJuNnkH1fp/x9mqd6tIs4CKNKZ12Uj+YaOXjfRWxiNKtf/sl2c5xbnQyRfOWXsSlCoQ1IsrmTXdXI9cCw== {"files":[{"bytes":17301,"name":"index.html","sha256":"a1fdafc1e0e6ef4c80ac4a9399efdeb8cf4d6e9a04d15d9010ab3bbe0dfe5d37"},{"bytes":7169,"name":"publication.md","sha256":"3eb28500895e546b467e0c5240f5b5b17c44191380d374dfb1e31951b23ec16c"},{"bytes":6872,"name":"publication.txt","sha256":"2a273a3274724f0b213e1238117ab29af95a032ef820e88cdfbcc12c08b74707"},{"bytes":2754,"name":"manifest.json","sha256":"cdc94a42b2eb4c04a108455c95a5ed6f7af11cfdca7763cc87c929a4d079ca36"},{"bytes":89,"name":"manifest.sig","sha256":"e1eac0b737f85521ac7321efcd25b9660fbccd5f490fd1d01749d92ae958bf65"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f03b72a1677d976fa9010df2ae8c086686f8522d4dc27fdac722e42374572e29"}],"publication_id":"OT-2026-000041777"} Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041777
OpenTechnical

OT-2026-000041777

Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
2a273a3274724f0b213e1238117ab29af95a032ef820e88cdfbcc12c08b74707

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041777, “Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041777.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041777" title: "Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041777" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041777 Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041777 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041777 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041777 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041777", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 966 }, "figures": [], "files": [ { "bytes": 17301, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a1fdafc1e0e6ef4c80ac4a9399efdeb8cf4d6e9a04d15d9010ab3bbe0dfe5d37" }, { "bytes": 7169, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3eb28500895e546b467e0c5240f5b5b17c44191380d374dfb1e31951b23ec16c" }, { "bytes": 6872, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2a273a3274724f0b213e1238117ab29af95a032ef820e88cdfbcc12c08b74707" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041777/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041777", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a2-79b8-b7d4-95446d790280" } Lo1CaVmq6ZNmriejy/rmmjWSA5eEB4xnWZz6yKzmlxOKUo98Xy1LCJANZ/0RwC9vkfWf6SNeMzSIOmVLJ8pZDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Lo1CaVmq6ZNmriejy/rmmjWSA5eEB4xnWZz6yKzmlxOKUo98Xy1LCJANZ/0RwC9vkfWf6SNeMzSIOmVLJ8pZDg== {"files":[{"bytes":17010,"name":"index.html","sha256":"e7580681457a3f94de9153eab0ddbe5c46230f9c469d120f2aa2f7f0199a92fa"},{"bytes":6839,"name":"publication.md","sha256":"14eec4735867ca391391451be2d543965293546aa01e7e34ffb1903fcdae5390"},{"bytes":6530,"name":"publication.txt","sha256":"7f719ca87119eaa5d415385599c2d26a5d12a3f3e785335599e12816c8959264"},{"bytes":2765,"name":"manifest.json","sha256":"42609f1ebc53633d947d6bd058cde79fff16cc806da27502f6dd76c3da5b9e14"},{"bytes":89,"name":"manifest.sig","sha256":"945d3cdc72df3ed3de024a4b572fe48e2b09fcc61211f926fb8733a84b433fe9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"912f9ebdd94c5ab6b4bc007ae7c689e2f087e840c3dd5f345a625ef180aaa4e5"}],"publication_id":"OT-2026-000041778"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041778
OpenTechnical

OT-2026-000041778

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
7f719ca87119eaa5d415385599c2d26a5d12a3f3e785335599e12816c8959264

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041778, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041778.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041778" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041778" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041778 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041778 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041778 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041778 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041778", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 927 }, "figures": [], "files": [ { "bytes": 17010, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e7580681457a3f94de9153eab0ddbe5c46230f9c469d120f2aa2f7f0199a92fa" }, { "bytes": 6839, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "14eec4735867ca391391451be2d543965293546aa01e7e34ffb1903fcdae5390" }, { "bytes": 6530, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7f719ca87119eaa5d415385599c2d26a5d12a3f3e785335599e12816c8959264" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041778/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041778", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a2-79cc-af0e-83f32dc5f862" } 3OJOqxxBXDnQtOGxVd9PrNRND1dbJ7S+kTUAa/VBdSGGsKpkNP+62+XPnxTXLKYnA9q1VnLDPuNCSf2E00kzAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 3OJOqxxBXDnQtOGxVd9PrNRND1dbJ7S+kTUAa/VBdSGGsKpkNP+62+XPnxTXLKYnA9q1VnLDPuNCSf2E00kzAQ== {"files":[{"bytes":19147,"name":"index.html","sha256":"a3619b5b2a254b58b23443bf4ef8ecac2dc0f6b0093648eb38d42e8952ba89a6"},{"bytes":8625,"name":"publication.md","sha256":"8588654826228e665fccfd0ae30a8847f96545410e9a55ccaddbb99d6e237be8"},{"bytes":8295,"name":"publication.txt","sha256":"2f472fa844aff5b9f02ac347ce05e83087f2e958c71eb9dc759144f333d44422"},{"bytes":2842,"name":"manifest.json","sha256":"ad4833813dff573496fb64b521af32e5a39f23a290e5bcf68ad94b7f2fa61e19"},{"bytes":89,"name":"manifest.sig","sha256":"8f85fb2a5b70e277e5844b123a533863fb073bca6c2e2789a69df50337cf68ce"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f88859a540a3f8fab33d5f69bb391096b14b54e3b8b9396df91e27ee43770a6b"}],"publication_id":"OT-2026-000041779"} Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041779
OpenTechnical

OT-2026-000041779

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
2f472fa844aff5b9f02ac347ce05e83087f2e958c71eb9dc759144f333d44422

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0032]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041779, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041779.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041779" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041779" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041779 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041779 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041779 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041779 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041780

Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
03624d45e1532d959222ca864ac45716be604872d4a2792d5f4773cab324a02a

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041780, “Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041780.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041780" title: "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041780" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041780 Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041780 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041780 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041780 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041781

Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f7a383825cb38bc660892a2613f620b9e14a1e6510b074311d184c359d7b8708

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041781, “Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041781.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041781" title: "Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041781" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041781 Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041781 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041781 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041781 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041782

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
319fc9d1a4d2ed1bbd1c8de2a71a42deff69aa7aa987e6e68a289baa4fd1efa3

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041782, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041782.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041782" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041782" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041782 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041782 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041782 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041782 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041782", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1032 }, "figures": [], "files": [ { "bytes": 17814, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "390b848862e6872b0531f4ea9be71dc70371c8706cfee4aa49c6fbe133a9c8b8" }, { "bytes": 7533, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6f8908ffe174e8e3e1e93545a65954a4fbb8e8338a3a0ed3354a228b067e07bb" }, { "bytes": 7221, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "319fc9d1a4d2ed1bbd1c8de2a71a42deff69aa7aa987e6e68a289baa4fd1efa3" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041782/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041782", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a3-777c-b78d-ca87bd011f8c" } L6FEGq2+SqdBl+gQ0tWlhgz48JyyXeBINsyBfW+PpP8iVpCOcn+v3YKJhNNgg6Zm5Y2JZgjt7tkkaYJkgvr6Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: L6FEGq2+SqdBl+gQ0tWlhgz48JyyXeBINsyBfW+PpP8iVpCOcn+v3YKJhNNgg6Zm5Y2JZgjt7tkkaYJkgvr6Bw== {"files":[{"bytes":18531,"name":"index.html","sha256":"fb466040c5bb2aa941958c9703d32c02948972f30f4c2bf7440dee40f67a085b"},{"bytes":8080,"name":"publication.md","sha256":"0a7b96c426bb3cd33b4251f115099d9297040b7b41c13c215b00023b79f5545c"},{"bytes":7756,"name":"publication.txt","sha256":"86477f724be01ce70906f160b6bb4d29c4bae0b2531b2738e4ca71f13c929e96"},{"bytes":2830,"name":"manifest.json","sha256":"041f616069e505782581fb0ac5cf313f65f260a28cc778c5caaf5c47b30080bc"},{"bytes":89,"name":"manifest.sig","sha256":"c47a61115f4272085107a1a41e2685a22da5b650e7569287828d1eafe13390e7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ff1bebd99c0ef0d146cb2f891effae692bcfbabcb3b3507dd59d278f383f4e07"}],"publication_id":"OT-2026-000041783"} Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041783
OpenTechnical

OT-2026-000041783

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
86477f724be01ce70906f160b6bb4d29c4bae0b2531b2738e4ca71f13c929e96

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041783, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041783.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041783" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041783" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041783 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041783 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041783 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041783 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041783", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1126 }, "figures": [], "files": [ { "bytes": 18531, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fb466040c5bb2aa941958c9703d32c02948972f30f4c2bf7440dee40f67a085b" }, { "bytes": 8080, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0a7b96c426bb3cd33b4251f115099d9297040b7b41c13c215b00023b79f5545c" }, { "bytes": 7756, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "86477f724be01ce70906f160b6bb4d29c4bae0b2531b2738e4ca71f13c929e96" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041783/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041783", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a3-7729-bff4-f2c3de1da035" } 5dXXdvFAhAYjmwoG9uwEmvmzOyGRG8PDsUMbpBaSd/pVmZ/ToTnUVbil3n8o9580bdMOSC4C4z8SlxPx8gt0Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 5dXXdvFAhAYjmwoG9uwEmvmzOyGRG8PDsUMbpBaSd/pVmZ/ToTnUVbil3n8o9580bdMOSC4C4z8SlxPx8gt0Dg== {"files":[{"bytes":16314,"name":"index.html","sha256":"fba9c7ade9130754afe342f3b85e085880dabe60b02d7b09fbc6584f621788d1"},{"bytes":6432,"name":"publication.md","sha256":"710b6fdb1157dff9ae8d81d0ede3ea53026c9105c54ad43313a0d4fff03a2f45"},{"bytes":6091,"name":"publication.txt","sha256":"0a8d7c1fcf01b6368cdc9ef708e5d334cf7ab4495b2f52fdb1a0201c1e3610f8"},{"bytes":2804,"name":"manifest.json","sha256":"84d8bb8a0f2a823a777268442eb104e2d97b5457db337881990ec94caf2e658f"},{"bytes":89,"name":"manifest.sig","sha256":"c00b62c7d057ba95033d86f5d25f871453a5ef7e77a5e19eaea5498a835b69e4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"28672788eee6d9a33783fa525444069d4998e98ecd5fb2f49a0ce457ff6c043b"}],"publication_id":"OT-2026-000041784"} Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041784
OpenTechnical

OT-2026-000041784

Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
0a8d7c1fcf01b6368cdc9ef708e5d334cf7ab4495b2f52fdb1a0201c1e3610f8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041784, “Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041784.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041784" title: "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041784" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041784 Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041784 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041784 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041784 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041785

Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
9c42d28b44f9accb8553ae20b8bdc6369c4054ad3b2818e47c336a9769dd2f47

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041785, “Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041785.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041785" title: "Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041785" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041785 Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041785 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041785 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041785 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041786

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
6f87561be6cf6700e9c336c20d56bf44137f5aabad92d2beeabe5b31ea133ef6

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041786, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041786.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041786" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041786" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041786 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041786 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041786 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041786 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041786", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 998 }, "figures": [], "files": [ { "bytes": 17565, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4e5d330f3abb2a972b57c328828fb60c236ecfd2fbd86693a6a4a1642ed3f869" }, { "bytes": 7327, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b2396cd00532797cbb1d8279d1c20b18b77f921d41095b8cea1ea034131b386b" }, { "bytes": 7015, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6f87561be6cf6700e9c336c20d56bf44137f5aabad92d2beeabe5b31ea133ef6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041786/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041786", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a3-720c-8c9a-707a15bbaa1a" } 1KUCutttZC2G7CV5dq4UGjqZ8wm2vmHrenL7JnlKCzxXP+YIshEq5JhqgZOXSAL2E6mAMK1QDs58YuQP4qtGBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1KUCutttZC2G7CV5dq4UGjqZ8wm2vmHrenL7JnlKCzxXP+YIshEq5JhqgZOXSAL2E6mAMK1QDs58YuQP4qtGBw== {"files":[{"bytes":19346,"name":"index.html","sha256":"19717925b55f3f19f3b92725ad33192d67ab4fc1c8fb6e4a63ed09ae24f22bd3"},{"bytes":8781,"name":"publication.md","sha256":"d671c7b48f54dea5f470b1bb6446a044d605bf934c08194da3f81cff2333ce51"},{"bytes":8451,"name":"publication.txt","sha256":"dfbd5ed0bb92184640340fe0805cf6714800e61f110b7bcdc6c94f142223393d"},{"bytes":2842,"name":"manifest.json","sha256":"e2abb6806d2f8d8775e6139504e64fed6102b08a8e7d894dde5db9d4b7ba4415"},{"bytes":89,"name":"manifest.sig","sha256":"32a5eca8229480d0caf36aea09d4950afbd6fc3f3b426c8db626f87adf4f41e7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fe51b385c3ab49672a823886205311ef6cb1ae2d13c39a05311f3556c009d92b"}],"publication_id":"OT-2026-000041787"} Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041787
OpenTechnical

OT-2026-000041787

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
dfbd5ed0bb92184640340fe0805cf6714800e61f110b7bcdc6c94f142223393d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0033]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041787, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041787.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041787" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041787" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041787 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041787 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041787 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041787 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041788

Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
9da87542064343a741abb2b795540189546c4a702f3d5984767e8cadb9393e9c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0022]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041788, “Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041788.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041788" title: "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041788" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041788 Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041788 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0022] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041788 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041788 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041788", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 23, "words": 804 }, "figures": [], "files": [ { "bytes": 16061, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "dab8a916237174523d7dade1262b14cbb8d81b9b2ddbfb921e8b827144d1cb7c" }, { "bytes": 6222, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6599d2dd8480ccef21a7d3c9ff23dbc22f37d4a32def84dde5a050de7b741d14" }, { "bytes": 5881, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9da87542064343a741abb2b795540189546c4a702f3d5984767e8cadb9393e9c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041788/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041788", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a3-78c6-9fa4-3061a64af837" } 7SmU1let2L5PC00l4WNimXNEi7DBH0LJfWWE9+Uxclwz1lBbl1n6XTbhIOzVBWJa/G7cHPywB0WcC0GndzAfCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7SmU1let2L5PC00l4WNimXNEi7DBH0LJfWWE9+Uxclwz1lBbl1n6XTbhIOzVBWJa/G7cHPywB0WcC0GndzAfCg== {"files":[{"bytes":17301,"name":"index.html","sha256":"322b0b819229fb2cbffe79f6a02f817ac5c2d3ee584a8a430b523b69f6b192b0"},{"bytes":7169,"name":"publication.md","sha256":"7c71af34c9eb748bb0d729f5d81be7477ccf26c5b5103a90b4d8ce188ae8d4f0"},{"bytes":6872,"name":"publication.txt","sha256":"aee1390e31fbf46350128eb3bc45645e66e934fe146084f544c5bfbb6b71bd0c"},{"bytes":2754,"name":"manifest.json","sha256":"a66882002d3e3913da341b6432457f077dc419937f14d74a5afd570a49c8ca28"},{"bytes":89,"name":"manifest.sig","sha256":"cafde30000aea4a788d82e6bc534ed3231bae78656dd74e3f3e1bf6dbd5ec199"},{"bytes":227,"name":"manifest.sig.txt","sha256":"75e7b91ab4eb15d7862cb62377d6536ce970db34c67ff6e813d882b2b308f36f"}],"publication_id":"OT-2026-000041789"} Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041789
OpenTechnical

OT-2026-000041789

Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
aee1390e31fbf46350128eb3bc45645e66e934fe146084f544c5bfbb6b71bd0c

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041789, “Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041789.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041789" title: "Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041789" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041789 Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041789 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041789 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041789 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041790

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
17e39b85f9ecbcdd62ea5a699f8c875993226ef45bd110748b98cf2ecd3a4442

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041790, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041790.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041790" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041790" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041790 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041790 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041790 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041790 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041791

Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
20f68368aefe87bcdcafedef592782d980d62e838faa0e4ea04630570174acf6

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0032]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041791, “Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041791.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041791" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041791" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041791 Foam pad vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041791 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041791 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041791 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041792

Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
14a57910a8aa4b93b9092e579e6ce1a303b10d913bda93fdc153ddfa6a9aa9ab

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041792, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041792.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041792" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041792" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041792 Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041792 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041792 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041792 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041792", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 733 }, "figures": [], "files": [ { "bytes": 15476, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d657f858a9a08e04fadd95b58b4536e451e1ffb81105d8a34c5b2836becbf816" }, { "bytes": 5660, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "046533ea1effbbf36749fb2b598c5d88161d96f8ccd6c230c09a2bc4fdef3c0a" }, { "bytes": 5350, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "14a57910a8aa4b93b9092e579e6ce1a303b10d913bda93fdc153ddfa6a9aa9ab" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041792/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041792", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a3-7e85-99b0-8339e1ee2e4e" } jeGY553nXBGAO01iCo5iNfSsfufE9T0D8jb9D6JQ24iMsiqc7gSbiTdpAnMnWhWxJperM+MDGougzYpwldzGCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jeGY553nXBGAO01iCo5iNfSsfufE9T0D8jb9D6JQ24iMsiqc7gSbiTdpAnMnWhWxJperM+MDGougzYpwldzGCA== {"files":[{"bytes":17048,"name":"index.html","sha256":"07690e4f144e999bf7ba981a1c7b3f64ff7228d6f99f4bd01ddfb06313569204"},{"bytes":6959,"name":"publication.md","sha256":"82bfe39bd1698d7cd61de0c536c0f0bcc17981901be86a4dfd59b17814d604dc"},{"bytes":6662,"name":"publication.txt","sha256":"e1de7fe47aa836f75a1158af4cbd3cd4a52e9ff75e8df544c3893dd2aac2c550"},{"bytes":2754,"name":"manifest.json","sha256":"5ea331fdbf4c67860efabfc4f635c9f9a224d8e826bcf0033b00c168d1349ba5"},{"bytes":89,"name":"manifest.sig","sha256":"baeebe646993281108ed3923bb35a17c66840240436ddd90f13f1c8509c0b93a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"30bec14f44519c9b96873a06703f9c74b96955a5e6ef3b1a30474197c1c99395"}],"publication_id":"OT-2026-000041793"} Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041793
OpenTechnical

OT-2026-000041793

Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
e1de7fe47aa836f75a1158af4cbd3cd4a52e9ff75e8df544c3893dd2aac2c550

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041793, “Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041793.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041793" title: "Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041793" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041793 Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041793 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041793 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041793 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041793", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 931 }, "figures": [], "files": [ { "bytes": 17048, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "07690e4f144e999bf7ba981a1c7b3f64ff7228d6f99f4bd01ddfb06313569204" }, { "bytes": 6959, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "82bfe39bd1698d7cd61de0c536c0f0bcc17981901be86a4dfd59b17814d604dc" }, { "bytes": 6662, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e1de7fe47aa836f75a1158af4cbd3cd4a52e9ff75e8df544c3893dd2aac2c550" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041793/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041793", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a3-7bb7-a151-128fe5df3d40" } cSJfZEsz5imGeJOpYCoFuMxhefeu0pHOwQkCvv8ZWKhnNsSngR6KuuD3BRD9W6c93ErygtWjaN76bVYYZiOdAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cSJfZEsz5imGeJOpYCoFuMxhefeu0pHOwQkCvv8ZWKhnNsSngR6KuuD3BRD9W6c93ErygtWjaN76bVYYZiOdAA== {"files":[{"bytes":17760,"name":"index.html","sha256":"aee96d42222830f5d49712f2535827da913297525bb2dbb626a47ec437469311"},{"bytes":7479,"name":"publication.md","sha256":"535322c5394d318b2b2aeb9a271cb6f5364ac5e894e75c67d0bc820be0f7179e"},{"bytes":7167,"name":"publication.txt","sha256":"8927b0de423cd48a2cce3c7230c074747a2c736e9d7416dc6747a177596d8455"},{"bytes":2775,"name":"manifest.json","sha256":"9bf19429848e11f17463388ac6fc605abe9562aed58520ce49e366a71b93481c"},{"bytes":89,"name":"manifest.sig","sha256":"406a9cd3e4e85df5d690dad2e854e1a3de6b3bb5b9b22cfad046ead9e360c89a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a07aee088aa13b0ad6b4e89e05b556829ab87744d96e6b625368841315d709d0"}],"publication_id":"OT-2026-000041794"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041794
OpenTechnical

OT-2026-000041794

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
8927b0de423cd48a2cce3c7230c074747a2c736e9d7416dc6747a177596d8455

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041794, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041794.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041794" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041794" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041794 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041794 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041794 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041794 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041794", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1017 }, "figures": [], "files": [ { "bytes": 17760, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "aee96d42222830f5d49712f2535827da913297525bb2dbb626a47ec437469311" }, { "bytes": 7479, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "535322c5394d318b2b2aeb9a271cb6f5364ac5e894e75c67d0bc820be0f7179e" }, { "bytes": 7167, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8927b0de423cd48a2cce3c7230c074747a2c736e9d7416dc6747a177596d8455" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041794/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041794", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a3-7595-8673-0b09aed6bd16" } HXpGopvxDn0b4AhDXdeTc0oV6sT9Xtrb/46RR328gsbphaNs829HDSOoIe8ptFNTob9ND7GYQteBP0CQes+nCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HXpGopvxDn0b4AhDXdeTc0oV6sT9Xtrb/46RR328gsbphaNs829HDSOoIe8ptFNTob9ND7GYQteBP0CQes+nCg== {"files":[{"bytes":18285,"name":"index.html","sha256":"197b943dc1910bf361a6ba25078f5b217395b883013c1282ce9d28d24197e9a8"},{"bytes":7882,"name":"publication.md","sha256":"74549f47c0aef458be1902990595286acee711a27482e1b223ba0e4c094d64e6"},{"bytes":7556,"name":"publication.txt","sha256":"ed13a10478740bb880aef286e2a35c37a0575049409956b92fc87663da84a09e"},{"bytes":2843,"name":"manifest.json","sha256":"d94370c8da450198af5ce61c1e2eb71900403a6179f809d89db9b6b6af749900"},{"bytes":89,"name":"manifest.sig","sha256":"6ceea43ea64b58598dbb84e91f9fc5217ce3d5e807e4cd8a886f01ec812d7709"},{"bytes":227,"name":"manifest.sig.txt","sha256":"31d2b9b362abe841e179612fec4659a5bc3f4466a1b90a5f1c1cbff9df234478"}],"publication_id":"OT-2026-000041795"} Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041795
OpenTechnical

OT-2026-000041795

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
ed13a10478740bb880aef286e2a35c37a0575049409956b92fc87663da84a09e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041795, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041795.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041795" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041795" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041795 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041795 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041795 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041795 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041795", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1089 }, "figures": [], "files": [ { "bytes": 18285, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "197b943dc1910bf361a6ba25078f5b217395b883013c1282ce9d28d24197e9a8" }, { "bytes": 7882, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "74549f47c0aef458be1902990595286acee711a27482e1b223ba0e4c094d64e6" }, { "bytes": 7556, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ed13a10478740bb880aef286e2a35c37a0575049409956b92fc87663da84a09e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041795/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041795", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a3-7800-976c-d0f15b3a5033" } qIlLOSkScvfaqJDwglUy/tAfylCFtfp7GX88DLAi1L/yt1S6je7vGnVBzlaovK32Ln9n/TLncjdqfK26O7osCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qIlLOSkScvfaqJDwglUy/tAfylCFtfp7GX88DLAi1L/yt1S6je7vGnVBzlaovK32Ln9n/TLncjdqfK26O7osCg== {"files":[{"bytes":16031,"name":"index.html","sha256":"5da4d9daa7328041caa6f2080bac3541d0d78ffc1a0602ffc897f44db2089a5c"},{"bytes":6148,"name":"publication.md","sha256":"b584ea66a9206ecfe7a311e35b3a9a3915219e6be2a61a1c098ed11ecb405931"},{"bytes":5835,"name":"publication.txt","sha256":"c847cf8e77e3e8ab6d79913c138b429b987f062dd667aa9f4cd3bd3bb6947843"},{"bytes":2752,"name":"manifest.json","sha256":"3b94ff939c989672957acc1f815a42ca4b1676bca49b35c1e898f002dc3f0b4e"},{"bytes":89,"name":"manifest.sig","sha256":"7e365fc2516a5cd8d7c438de9752d3c8e0da5ff84e5583f6430f3e9f376965b7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fb1a625c717c7ea66ada0a4d2b75cead9aea30fed2e3a65b1bc44adb49f3b07c"}],"publication_id":"OT-2026-000041796"} Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041796
OpenTechnical

OT-2026-000041796

Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c847cf8e77e3e8ab6d79913c138b429b987f062dd667aa9f4cd3bd3bb6947843

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041796, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041796.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041796" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041796" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041796 Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041796 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041796 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041796 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041796", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 804 }, "figures": [], "files": [ { "bytes": 16031, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5da4d9daa7328041caa6f2080bac3541d0d78ffc1a0602ffc897f44db2089a5c" }, { "bytes": 6148, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b584ea66a9206ecfe7a311e35b3a9a3915219e6be2a61a1c098ed11ecb405931" }, { "bytes": 5835, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c847cf8e77e3e8ab6d79913c138b429b987f062dd667aa9f4cd3bd3bb6947843" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041796/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041796", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a3-70ff-94e9-0ab6297fe117" } 7ish0J5R09qTcbetmrqdYf2lmiQUZFCq890EE4zRgK3i4xhRh8r+O6ERSC4iubAWQx0PfuSQdvzqmQY+BQUjDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7ish0J5R09qTcbetmrqdYf2lmiQUZFCq890EE4zRgK3i4xhRh8r+O6ERSC4iubAWQx0PfuSQdvzqmQY+BQUjDw== {"files":[{"bytes":16377,"name":"index.html","sha256":"bfdad921081ff66ac900a47e03dcc7b59524bb10b79cbce01ad2dddbb266700f"},{"bytes":6428,"name":"publication.md","sha256":"bbe995d6753a4b221c9f1b4bbe8c08bf9acd9ff61bab7a02c056cffb3e99933a"},{"bytes":6117,"name":"publication.txt","sha256":"fd97417b55a1e48ed049037ff0cb9e4e1dfa92804811790b60bbf4ab8dadfe19"},{"bytes":2794,"name":"manifest.json","sha256":"cdeb4165f600e191e5f512005d1878e587c9945e5b05658e4ea9a694b4fcd2a6"},{"bytes":89,"name":"manifest.sig","sha256":"a14accf138df743f2a10d2dfd1eea2bbc5485723c348a9ce374969cbbbe02782"},{"bytes":227,"name":"manifest.sig.txt","sha256":"856b115095cfc6be02248cb16904b26ad2aad6e03587f64aaa35734c87eb8019"}],"publication_id":"OT-2026-000041797"} Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041797
OpenTechnical

OT-2026-000041797

Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
fd97417b55a1e48ed049037ff0cb9e4e1dfa92804811790b60bbf4ab8dadfe19

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041797, “Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041797.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041797" title: "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041797" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041797 Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041797 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041797 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041797 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041797", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 843 }, "figures": [], "files": [ { "bytes": 16377, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bfdad921081ff66ac900a47e03dcc7b59524bb10b79cbce01ad2dddbb266700f" }, { "bytes": 6428, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bbe995d6753a4b221c9f1b4bbe8c08bf9acd9ff61bab7a02c056cffb3e99933a" }, { "bytes": 6117, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fd97417b55a1e48ed049037ff0cb9e4e1dfa92804811790b60bbf4ab8dadfe19" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041797/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041797", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a3-708c-94d1-4ad81070ce04" } 60p0fMMgNNIxV8lxDhVhgkFqFqtoGBG8UqEgPb06EcoCVvaEUjaRlughxWJiD5LmkfaC/QhW0r2VwfHktrPJDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 60p0fMMgNNIxV8lxDhVhgkFqFqtoGBG8UqEgPb06EcoCVvaEUjaRlughxWJiD5LmkfaC/QhW0r2VwfHktrPJDw== {"files":[{"bytes":17511,"name":"index.html","sha256":"1eedac497fcd878eaad72c3556718253bb1acd8b0ed2b7a68483dbc3161b0c42"},{"bytes":7273,"name":"publication.md","sha256":"cc36cb993639b6ee489592c12f89d416b5c7458f4de12a516e5c2d998e005b4e"},{"bytes":6961,"name":"publication.txt","sha256":"6d31d0d16243878a5a257c0f2529cbeaa93855d48640e3ac2f74d44e193807ce"},{"bytes":2774,"name":"manifest.json","sha256":"78c5e5ab4d60439410273428767e03901a9f1c7c8c35c30ff86feb079b500e0e"},{"bytes":89,"name":"manifest.sig","sha256":"fbe535f111f4069957cf0998090eb61157748022bc007b92049d037c825342f1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"eef291261d79d6b4946e682c9978da270ea22d13805edd7b69b66859b0add559"}],"publication_id":"OT-2026-000041798"} Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041798
OpenTechnical

OT-2026-000041798

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
6d31d0d16243878a5a257c0f2529cbeaa93855d48640e3ac2f74d44e193807ce

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041798, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041798.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041798" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041798" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041798 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041798 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041798 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041798 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041798", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 983 }, "figures": [], "files": [ { "bytes": 17511, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1eedac497fcd878eaad72c3556718253bb1acd8b0ed2b7a68483dbc3161b0c42" }, { "bytes": 7273, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cc36cb993639b6ee489592c12f89d416b5c7458f4de12a516e5c2d998e005b4e" }, { "bytes": 6961, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6d31d0d16243878a5a257c0f2529cbeaa93855d48640e3ac2f74d44e193807ce" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041798/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041798", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a3-7a97-852c-e672cc4f9292" } V0TeUnQksBgoh1lPle4/S+x2XirxskM2BzEvUy3ZteLigD6xtiXVrfpfC7LAXC28+TZsxIuh5C+1Koh8d0VXCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: V0TeUnQksBgoh1lPle4/S+x2XirxskM2BzEvUy3ZteLigD6xtiXVrfpfC7LAXC28+TZsxIuh5C+1Koh8d0VXCA== {"files":[{"bytes":19100,"name":"index.html","sha256":"5754caf5ab36760d188b7525e57810411b143d2f4f57da7999e85960d833f4cb"},{"bytes":8583,"name":"publication.md","sha256":"4d65642ce804764d911f7c7493f7fde3929d96359035efa32977095b18f2895d"},{"bytes":8251,"name":"publication.txt","sha256":"512af1a54f9047b5cd9435275f3155fb49ede0e130523ff4f4f8d94da20d6804"},{"bytes":2855,"name":"manifest.json","sha256":"1d20ebb7d858edaa4aedece01db9fad6cfe73b0418d1d0d95653f74816a932bc"},{"bytes":89,"name":"manifest.sig","sha256":"6ed98fce6eb858a2271b85fd3709c68a541b470afd0dce6a5273502affd42547"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a054d49496412daacf86cf3899d47ef7f184ee8b7c1614b81427c49f12fe59e2"}],"publication_id":"OT-2026-000041799"} Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041799
OpenTechnical

OT-2026-000041799

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
512af1a54f9047b5cd9435275f3155fb49ede0e130523ff4f4f8d94da20d6804

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041799, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041799.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041799" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041799" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041799 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041799 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041799 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041799 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041799", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1195 }, "figures": [], "files": [ { "bytes": 19100, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5754caf5ab36760d188b7525e57810411b143d2f4f57da7999e85960d833f4cb" }, { "bytes": 8583, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4d65642ce804764d911f7c7493f7fde3929d96359035efa32977095b18f2895d" }, { "bytes": 8251, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "512af1a54f9047b5cd9435275f3155fb49ede0e130523ff4f4f8d94da20d6804" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041799/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041799", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a4-70fb-9181-60211af3fcc4" } O3ZnbS9Os6W4IY2Zn4jFC4LlTJkx/Ck2P/EA3q2Gkg4X9+cKHHt0Ymi5RKu+pI9NJ8waEYahtS78vYTWAH2ZBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: O3ZnbS9Os6W4IY2Zn4jFC4LlTJkx/Ck2P/EA3q2Gkg4X9+cKHHt0Ymi5RKu+pI9NJ8waEYahtS78vYTWAH2ZBQ== {"files":[{"bytes":15477,"name":"index.html","sha256":"d4ec62c05eda510a6180a5a4c368e63afdbc0888dc0bfae5a21e76ce00e90abd"},{"bytes":5661,"name":"publication.md","sha256":"e8d2c4eb4e572fbe4e5dba19c707b2801da335f8b7f956a2e09610041e225ac8"},{"bytes":5351,"name":"publication.txt","sha256":"1d485d2ed4f8770e70a768cb5321be3b67afd7ac859810fe184f482fd36bb625"},{"bytes":2743,"name":"manifest.json","sha256":"9c9c8bf9cae71fedcf6c2782c1550fb961aee3563a197b63192837860fe674bf"},{"bytes":89,"name":"manifest.sig","sha256":"cb240b0495f2423f60cbbc70890098286c741d43a8c1c2dce62cbd222cd8afb9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7d89566a762bd400ab5cdc861cef5aa68857d62c512d0d257df20fa3f51e8c9b"}],"publication_id":"OT-2026-000041800"} Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000041800
OpenTechnical

OT-2026-000041800

Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
1d485d2ed4f8770e70a768cb5321be3b67afd7ac859810fe184f482fd36bb625

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041800, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041800.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041800" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041800" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041800 Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041800 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041800 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041800 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041800", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 733 }, "figures": [], "files": [ { "bytes": 15477, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d4ec62c05eda510a6180a5a4c368e63afdbc0888dc0bfae5a21e76ce00e90abd" }, { "bytes": 5661, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e8d2c4eb4e572fbe4e5dba19c707b2801da335f8b7f956a2e09610041e225ac8" }, { "bytes": 5351, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1d485d2ed4f8770e70a768cb5321be3b67afd7ac859810fe184f482fd36bb625" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041800/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041800", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a4-76b7-8f77-d5fdd2ce959b" } DGrjK6fwtvGxvX9+pJd9FDNtxVMhUMqwWXZJgOuWYNmZllnK3A9sLYU0QnOdvG8MTd0CgqnnUuopYqpQXCA0DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: DGrjK6fwtvGxvX9+pJd9FDNtxVMhUMqwWXZJgOuWYNmZllnK3A9sLYU0QnOdvG8MTd0CgqnnUuopYqpQXCA0DA== {"files":[{"bytes":17183,"name":"index.html","sha256":"76189873fdae9a5afdb4e9aa23aad6f22df28f5f93573e48865202a64e76ce03"},{"bytes":7116,"name":"publication.md","sha256":"d9b8e147c124bdaa93c56ad15626152c8e04847acb80bd1ac099a43c0638f387"},{"bytes":6806,"name":"publication.txt","sha256":"0f290906154a197104738b138199444ee7ed0a97ddc8fd28c61093aff4b473b4"},{"bytes":2799,"name":"manifest.json","sha256":"8e7cbd003651c054b7d666036c9164139d423af1814f8d2743241a9c7f5cc999"},{"bytes":89,"name":"manifest.sig","sha256":"7fc4b1975d9db78d23eeb7bd77aad537ca97a93dcd6b6b57ba7f2b4bf6e2e9b6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bb6f0eca6d0cb22c700e20a3635fedf88b119baf07ba8073c988e89a0cc29f28"}],"publication_id":"OT-2026-000041801"} Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041801
OpenTechnical

OT-2026-000041801

Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
0f290906154a197104738b138199444ee7ed0a97ddc8fd28c61093aff4b473b4

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041801, “Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041801.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041801" title: "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041801" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041801 Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041801 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041801 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041801 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041802

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b6df31a59d3346ed8bb2ef19073cabc1751a13bb6831cc12ba105149726c9f27

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041802, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041802.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041802" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041802" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041802 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041802 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041802 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041802 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041802", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 945 }, "figures": [], "files": [ { "bytes": 17131, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7fc5ba9e3bfa171cc177fbdc799e64dfe169684a9071478698a42661ea3ed7b0" }, { "bytes": 6936, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "639b5c675d677c02b76f143489e0dfc64ef93ecda3c7aad45c3864b66bc9adef" }, { "bytes": 6621, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b6df31a59d3346ed8bb2ef19073cabc1751a13bb6831cc12ba105149726c9f27" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041802/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041802", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a4-72ec-9bac-08e21512f1f8" } LQVLIBGLapm1W4mrUDM+ymLtbyn1s2y8ft3FGHS0g22p+LriFor7D/b5M/rzzBDJajo+ot7ciY+d94MH35asBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LQVLIBGLapm1W4mrUDM+ymLtbyn1s2y8ft3FGHS0g22p+LriFor7D/b5M/rzzBDJajo+ot7ciY+d94MH35asBw== {"files":[{"bytes":18847,"name":"index.html","sha256":"784ef772c9789f619bb205e8d284b3c23b0153fb1a9279ddf848b9939004f436"},{"bytes":8373,"name":"publication.md","sha256":"8ede2dbe0d606d89758c4cf835225b2e74a46565b61111269453c1a456953648"},{"bytes":8041,"name":"publication.txt","sha256":"a0fe865f92af24658319d14130f88111630f5e9fe57096f016164926a14a1984"},{"bytes":2855,"name":"manifest.json","sha256":"7bb34c672f30ed2ec0a2f4ba3008d2ef198807e88c15e7a93c20a75e376deded"},{"bytes":89,"name":"manifest.sig","sha256":"5f5b42c1c174a33985ab6f4ae159ed3e6a51492e3996b115dda12fd7431ee9c2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fc8e1157e17a792863e2f098acdba49f24c6b2eb03e157ad41fb3393252451f6"}],"publication_id":"OT-2026-000041803"} Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041803
OpenTechnical

OT-2026-000041803

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
a0fe865f92af24658319d14130f88111630f5e9fe57096f016164926a14a1984

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041803, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041803.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041803" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041803" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041803 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041803 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041803 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041803 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041804

Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3e97aa02eab1a14c3753e19934fb6fe52cba5db6cd8c849a0d0b90bf2a6c3721

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041804, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041804.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041804" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041804" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041804 Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041804 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041804 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041804 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041804", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 839 }, "figures": [], "files": [ { "bytes": 16285, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7e8b63753cb474b214ad51f59c8397c90e1ed6c046b1a42475cc87970e2b45d5" }, { "bytes": 6359, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "088d3113e7de87536bec40ccf4270d3397905b166c124463745357da708a1d3c" }, { "bytes": 6046, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3e97aa02eab1a14c3753e19934fb6fe52cba5db6cd8c849a0d0b90bf2a6c3721" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041804/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041804", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a4-7d57-9a61-190438536e34" } P0ZB4NubSya5mskmvsFrydWBmcfOHo9mNNt/QV1Q13e7xYlktbSRZCBazij5dV6+0ZK9GMqM0sUJuCb1ZiTtAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: P0ZB4NubSya5mskmvsFrydWBmcfOHo9mNNt/QV1Q13e7xYlktbSRZCBazij5dV6+0ZK9GMqM0sUJuCb1ZiTtAw== {"files":[{"bytes":16930,"name":"index.html","sha256":"b3a57802fb0d02114c3087d49e9b205cc728d380e5ef7f6b83b1d562379e3404"},{"bytes":6906,"name":"publication.md","sha256":"b2bac24774221e6cce6f4817b0321607c19f9c205e4cfc54d9561c8bd4db39cf"},{"bytes":6596,"name":"publication.txt","sha256":"88d6f96c2e56a3d8d4d342eb30b627a44a6be6556a7ff65b95fa31d661da29db"},{"bytes":2799,"name":"manifest.json","sha256":"a47b694ed912340277b3677d99fdb239068a357f1f3b1fecbbf1ae855d1874fa"},{"bytes":89,"name":"manifest.sig","sha256":"126c23405bd438ea132c40d004fa4be599d543c6221d631b1ef41e734c714119"},{"bytes":227,"name":"manifest.sig.txt","sha256":"944506fcc5939719db00aada98f0ddbf1c987144f2747170294cf1b49e2e99e4"}],"publication_id":"OT-2026-000041805"} Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041805
OpenTechnical

OT-2026-000041805

Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
88d6f96c2e56a3d8d4d342eb30b627a44a6be6556a7ff65b95fa31d661da29db

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041805, “Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041805.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041805" title: "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041805" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041805 Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041805 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041805 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041805 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041805", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 914 }, "figures": [], "files": [ { "bytes": 16930, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b3a57802fb0d02114c3087d49e9b205cc728d380e5ef7f6b83b1d562379e3404" }, { "bytes": 6906, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b2bac24774221e6cce6f4817b0321607c19f9c205e4cfc54d9561c8bd4db39cf" }, { "bytes": 6596, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "88d6f96c2e56a3d8d4d342eb30b627a44a6be6556a7ff65b95fa31d661da29db" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041805/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041805", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a4-7cb9-b450-b6b32ec2639f" } JPDmrprOhyRLBCJBd3f3zAbkilOjZJpEnx9L8u0bVebpS0MT8XaMrtX3TME4CKR39UQ1cHgLsgI7ch/UzDiKAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JPDmrprOhyRLBCJBd3f3zAbkilOjZJpEnx9L8u0bVebpS0MT8XaMrtX3TME4CKR39UQ1cHgLsgI7ch/UzDiKAA== {"files":[{"bytes":17935,"name":"index.html","sha256":"2ddbccda6024072670f8076847cdd40d8e5ee759c01ecd5fedd2b66498919f0b"},{"bytes":7630,"name":"publication.md","sha256":"b3ff46ecdc2388e526845defe428a9b69fd25aed6548cd6dfad50869cae5d52d"},{"bytes":7312,"name":"publication.txt","sha256":"291a0f9a571eed85e3135d37f59719c17920eef8660f688eba852ccd25b98227"},{"bytes":2772,"name":"manifest.json","sha256":"9cc962d479c8f01ca775baf921fcb3cd855d60fbc9ee0eacfd0c9a196324e6ea"},{"bytes":89,"name":"manifest.sig","sha256":"0ab42d76f281f062ebdce76980b98c43022e859d131f289f711a31dcd523cc10"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f5cbc3afb401f8e31d833e3bcc9b760e9f4b42d3944a55aed7505f4a675dc565"}],"publication_id":"OT-2026-000041806"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041806
OpenTechnical

OT-2026-000041806

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
291a0f9a571eed85e3135d37f59719c17920eef8660f688eba852ccd25b98227

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041806, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041806.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041806" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041806" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041806 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041806 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041806 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041806 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041806", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1050 }, "figures": [], "files": [ { "bytes": 17935, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2ddbccda6024072670f8076847cdd40d8e5ee759c01ecd5fedd2b66498919f0b" }, { "bytes": 7630, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b3ff46ecdc2388e526845defe428a9b69fd25aed6548cd6dfad50869cae5d52d" }, { "bytes": 7312, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "291a0f9a571eed85e3135d37f59719c17920eef8660f688eba852ccd25b98227" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041806/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041806", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a4-75d9-999a-c1624fd89f77" } 83NYV7L5sorlAF4cJLeCrJJ6x5Pwkj5Gf8hZWUB3hzKz/MPdx+jQBTWu1/Tyi0maWzMf4ui9Ux7Wr6IxAgqRBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 83NYV7L5sorlAF4cJLeCrJJ6x5Pwkj5Gf8hZWUB3hzKz/MPdx+jQBTWu1/Tyi0maWzMf4ui9Ux7Wr6IxAgqRBA== {"files":[{"bytes":18285,"name":"index.html","sha256":"42846e977bc5c1523b45f185a082b8086d41082dd2463bc815c80cb5aabb48a5"},{"bytes":7882,"name":"publication.md","sha256":"cc5704cee28c17b4f901f2c9ca797f81821e1e65889c859217222b9f1a341edd"},{"bytes":7556,"name":"publication.txt","sha256":"f32151aefdb6de60d282b2f3615d1ac6c3517f62f5a0d2d2027d5969a4439c86"},{"bytes":2843,"name":"manifest.json","sha256":"32e706d22bbddd91d050e8785814e68d4f7b583280cb0e122027d12651ea4a9f"},{"bytes":89,"name":"manifest.sig","sha256":"d0ba26f9d72edc66d1c6e8af3c8ab079050cd2782e1c0812ce2f3f5f61cfb0bc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0cb988b9b03374f1a617cb4a99de4ce8456c248727c40e625330c7662cf1f3f3"}],"publication_id":"OT-2026-000041807"} Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041807
OpenTechnical

OT-2026-000041807

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
f32151aefdb6de60d282b2f3615d1ac6c3517f62f5a0d2d2027d5969a4439c86

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041807, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041807.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041807" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041807" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041807 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041807 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041807 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041807 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041807", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1089 }, "figures": [], "files": [ { "bytes": 18285, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "42846e977bc5c1523b45f185a082b8086d41082dd2463bc815c80cb5aabb48a5" }, { "bytes": 7882, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cc5704cee28c17b4f901f2c9ca797f81821e1e65889c859217222b9f1a341edd" }, { "bytes": 7556, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f32151aefdb6de60d282b2f3615d1ac6c3517f62f5a0d2d2027d5969a4439c86" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041807/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041807", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a4-7a22-856d-e6526984efda" } 2Zqwsvs9RcI/gx2lqvJ6UT+HLQfWq1HQnjtmG5XKbBkuaV+kW9E2CkuD1UYXECnRZTp59Tfc7b3DhbrscjkBCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2Zqwsvs9RcI/gx2lqvJ6UT+HLQfWq1HQnjtmG5XKbBkuaV+kW9E2CkuD1UYXECnRZTp59Tfc7b3DhbrscjkBCg== {"files":[{"bytes":16032,"name":"index.html","sha256":"00030c6b7bb8dadd0f0430de9fd4b2b6f5a17d4c403966cfa60c5471fc526a36"},{"bytes":6149,"name":"publication.md","sha256":"181dd37068f9938b33e357d09b00b0cece2431dc2e5a30b0ef8c83fe9209e28d"},{"bytes":5836,"name":"publication.txt","sha256":"b395fad82edb9c2577d61a2e984151c9df9ad3b07669f6a741ea54cd8ffab354"},{"bytes":2752,"name":"manifest.json","sha256":"4f7ba22d211b05c8cecad9a0812f950d9dec9239d79ce0e3ec7243679a211bfb"},{"bytes":89,"name":"manifest.sig","sha256":"91e63fe2e6056790c4ab39c21abd96f17516591d9765577d1b9690c09f795b84"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1e5550147b9cbfeb8aa8c8f900f6007705990753205a0de37bcef7d894efedca"}],"publication_id":"OT-2026-000041808"} Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041808
OpenTechnical

OT-2026-000041808

Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b395fad82edb9c2577d61a2e984151c9df9ad3b07669f6a741ea54cd8ffab354

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041808, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041808.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041808" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041808" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041808 Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041808 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041808 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041808 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041808", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 804 }, "figures": [], "files": [ { "bytes": 16032, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "00030c6b7bb8dadd0f0430de9fd4b2b6f5a17d4c403966cfa60c5471fc526a36" }, { "bytes": 6149, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "181dd37068f9938b33e357d09b00b0cece2431dc2e5a30b0ef8c83fe9209e28d" }, { "bytes": 5836, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b395fad82edb9c2577d61a2e984151c9df9ad3b07669f6a741ea54cd8ffab354" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041808/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041808", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a4-7f7f-94e7-1a51b4b23020" } 43bPVd+jcblUOjP34MERyjp4nd0S4nVi+gYtr+p5un5KieaZb6gZyyLqGwa+91ZVgoSUPF1Gx8iPAl9J+HCNAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 43bPVd+jcblUOjP34MERyjp4nd0S4nVi+gYtr+p5un5KieaZb6gZyyLqGwa+91ZVgoSUPF1Gx8iPAl9J+HCNAQ== {"files":[{"bytes":16377,"name":"index.html","sha256":"a7d8e044da00657ba7e6574e6926f54f8c02d6fb9b8eaf29e999b4780006f644"},{"bytes":6428,"name":"publication.md","sha256":"e70df2a57a222fdfc65623fc79796b97c0426f929a18c351316cf399906f0ac7"},{"bytes":6117,"name":"publication.txt","sha256":"8afe7954b55d2a9806e87a786d761832c9a4cae9561754bd57a5338351459fe6"},{"bytes":2794,"name":"manifest.json","sha256":"ccba260ec2f4e7a4164845339fba97d38a22d2940838885f3a2efaa916b4cb62"},{"bytes":89,"name":"manifest.sig","sha256":"c3b740d300e5e73cb9e7c66b1528c50f80bcb6d8037100f4209b7d36bee25dd3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a7eadaeb60e940aec534964f93cbe4610984794cc6252816742dbe7a3cee5bf5"}],"publication_id":"OT-2026-000041809"} Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041809
OpenTechnical

OT-2026-000041809

Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
8afe7954b55d2a9806e87a786d761832c9a4cae9561754bd57a5338351459fe6

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041809, “Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041809.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041809" title: "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041809" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041809 Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041809 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041809 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041809 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041809", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 843 }, "figures": [], "files": [ { "bytes": 16377, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a7d8e044da00657ba7e6574e6926f54f8c02d6fb9b8eaf29e999b4780006f644" }, { "bytes": 6428, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e70df2a57a222fdfc65623fc79796b97c0426f929a18c351316cf399906f0ac7" }, { "bytes": 6117, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8afe7954b55d2a9806e87a786d761832c9a4cae9561754bd57a5338351459fe6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041809/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041809", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a4-743a-b713-0583ceea7b68" } 8dcZoHq9k/qAdOiThWBT0ZwMflYIj0zrF3B1bToKThHuRYWiNnuMJVlii1aJhrRDHkg46mqvSKwDpjBIZUIADA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8dcZoHq9k/qAdOiThWBT0ZwMflYIj0zrF3B1bToKThHuRYWiNnuMJVlii1aJhrRDHkg46mqvSKwDpjBIZUIADA== {"files":[{"bytes":17686,"name":"index.html","sha256":"1588936bf0f67e9b439d4003271ca04a527242ef04e80ef7e39247e2df4599b1"},{"bytes":7424,"name":"publication.md","sha256":"7064041a7ad88d297c8f42fb82c217520a96a7b13227b545408fc325577628a3"},{"bytes":7106,"name":"publication.txt","sha256":"67118be355636071f8e98722b15307dee498bb85979a286d049cc7e4e5fceb35"},{"bytes":2772,"name":"manifest.json","sha256":"00bc4d4aa8873b24d826a9fea58fc19fe455fd4af16084a2fed5ddac93fc8ca4"},{"bytes":89,"name":"manifest.sig","sha256":"867c8eaf4a2d8c3c92ff01226b7edb2b24712af2b4b7e474dbfbd4c4e617db3a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"eeb1049c1921302252fe82f66952d1aba7e64e94671ba5dee34481b153205230"}],"publication_id":"OT-2026-000041810"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041810
OpenTechnical

OT-2026-000041810

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
67118be355636071f8e98722b15307dee498bb85979a286d049cc7e4e5fceb35

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041810, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041810.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041810" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041810" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041810 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041810 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041810 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041810 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041810", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1016 }, "figures": [], "files": [ { "bytes": 17686, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1588936bf0f67e9b439d4003271ca04a527242ef04e80ef7e39247e2df4599b1" }, { "bytes": 7424, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7064041a7ad88d297c8f42fb82c217520a96a7b13227b545408fc325577628a3" }, { "bytes": 7106, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "67118be355636071f8e98722b15307dee498bb85979a286d049cc7e4e5fceb35" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041810/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041810", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a4-750b-99fa-669a28e4823d" } Wq3Ejg1YfSEQC521dH96Y64yGfcyvqGBdFMsohuW3w02BMHO7hLqiQvfyvlF7XilRCN72aOgfJYrSs+jmNs/AA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Wq3Ejg1YfSEQC521dH96Y64yGfcyvqGBdFMsohuW3w02BMHO7hLqiQvfyvlF7XilRCN72aOgfJYrSs+jmNs/AA== {"files":[{"bytes":19100,"name":"index.html","sha256":"584b6000e77a50b83b4cedd936ed171a47d0a576def5b446deed633318aa09c5"},{"bytes":8583,"name":"publication.md","sha256":"ff7819c192dd0bca7789f8bdb32ec92a65e4d341500c60c9a09a832ea74639ab"},{"bytes":8251,"name":"publication.txt","sha256":"17d9c41aac5a0f49648b61bd85eb8c123d853cb0c14609d804790b81ddff9c40"},{"bytes":2855,"name":"manifest.json","sha256":"58941ebae693a843073114e3b49118ae4fc8d81173bd9f0c3ca1bbfea20d0856"},{"bytes":89,"name":"manifest.sig","sha256":"a1e0694720148f7fb1a00bb69582a50f9dcdc9ccb59ae16e437c9bc3a958e180"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fdb711b05aae9e30fb33f58d63d1ca61aff5fa2b0156cdc01e398b7f7d8866e6"}],"publication_id":"OT-2026-000041811"} Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041811
OpenTechnical

OT-2026-000041811

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
17d9c41aac5a0f49648b61bd85eb8c123d853cb0c14609d804790b81ddff9c40

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041811, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041811.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041811" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041811" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041811 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041811 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041811 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041811 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041811", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1195 }, "figures": [], "files": [ { "bytes": 19100, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "584b6000e77a50b83b4cedd936ed171a47d0a576def5b446deed633318aa09c5" }, { "bytes": 8583, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ff7819c192dd0bca7789f8bdb32ec92a65e4d341500c60c9a09a832ea74639ab" }, { "bytes": 8251, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "17d9c41aac5a0f49648b61bd85eb8c123d853cb0c14609d804790b81ddff9c40" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041811/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041811", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a4-78ac-8a09-3852434f6c8e" } EJWO0HxNf47mN2GL6rILL/Om5fyYzxL4C7swvTCnSlsFQz+oaYTddCQOokJHeMbcykpomx5PCv0bH9IoCe+KBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: EJWO0HxNf47mN2GL6rILL/Om5fyYzxL4C7swvTCnSlsFQz+oaYTddCQOokJHeMbcykpomx5PCv0bH9IoCe+KBg== {"files":[{"bytes":15481,"name":"index.html","sha256":"ea39bde9b3711d84674f53795d1959ebadab31f5d3ea5b8a2529cb057885c376"},{"bytes":5665,"name":"publication.md","sha256":"35333fb4160222093da7e19d8469551243cd48b2867dc384ce69a1ff34547bbf"},{"bytes":5355,"name":"publication.txt","sha256":"eae5dc46b0763b2284e1f3e524535e4a10f3abf4ee59fb7fef1d8aa49082874a"},{"bytes":2743,"name":"manifest.json","sha256":"c82430fb17948b275e688112a8f5b7ed869c797e553b69bf4a3b14174ffdeb0f"},{"bytes":89,"name":"manifest.sig","sha256":"e647dd38cfbe7b3230757b116d26ecdbec713c073e80dd3f3993308d70a2ab7d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4bc9b697876935385f7e9e30444d18bcc9fa2afa1f864621d786288d6c5896e7"}],"publication_id":"OT-2026-000041812"} Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000041812
OpenTechnical

OT-2026-000041812

Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
eae5dc46b0763b2284e1f3e524535e4a10f3abf4ee59fb7fef1d8aa49082874a

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041812, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041812.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041812" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041812" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041812 Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041812 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041812 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041812 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041812", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 733 }, "figures": [], "files": [ { "bytes": 15481, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ea39bde9b3711d84674f53795d1959ebadab31f5d3ea5b8a2529cb057885c376" }, { "bytes": 5665, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "35333fb4160222093da7e19d8469551243cd48b2867dc384ce69a1ff34547bbf" }, { "bytes": 5355, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "eae5dc46b0763b2284e1f3e524535e4a10f3abf4ee59fb7fef1d8aa49082874a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041812/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041812", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a4-779f-9c35-767b4701c51e" } 2ghcC5uqiFub/LIQKrmAdZsrDteOiY55PwvuQqxKC/58mQPvxSIwCLw4/msQ5QVYOehn0bzgSP2hsfPHLGzSAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2ghcC5uqiFub/LIQKrmAdZsrDteOiY55PwvuQqxKC/58mQPvxSIwCLw4/msQ5QVYOehn0bzgSP2hsfPHLGzSAw== {"files":[{"bytes":17183,"name":"index.html","sha256":"95c29ef5d4edff6ca8acf8ae51c6628d00df293a7a3835c535c6653eb446d4e0"},{"bytes":7116,"name":"publication.md","sha256":"28cd33b5e2739bfa0dbc5823129f36bd17be52bb486e1deb718f6ea7b9a21730"},{"bytes":6806,"name":"publication.txt","sha256":"d02685f27b165050c5e00975936e9b9c641cbffb7627230ed119a271a360bdc4"},{"bytes":2799,"name":"manifest.json","sha256":"1bf63b9c91bd1da39dfe523da46cfe9ed6d790a98fe0f750ada6085419971e88"},{"bytes":89,"name":"manifest.sig","sha256":"908407318e65a8237af7411bd17d1d3ba5403af25c906f3b92b1432a8c3afc2e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"17955c34c9b8b1ae31d8e000cc3181d610da7a5b71d0b35961d74a56e355688a"}],"publication_id":"OT-2026-000041813"} Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041813
OpenTechnical

OT-2026-000041813

Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
d02685f27b165050c5e00975936e9b9c641cbffb7627230ed119a271a360bdc4

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041813, “Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041813.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041813" title: "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041813" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041813 Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041813 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041813 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041813 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041814

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
8a3face696c9295ab7dc94bfe571f9b70929abb87e51d700ae7573c3f1a2b41b

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041814, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041814.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041814" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041814" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041814 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041814 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041814 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041814 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041814", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 930 }, "figures": [], "files": [ { "bytes": 17077, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ad276ffa426c806cbcd8e116e48e5534af4bcb38b943506421d265e52f2e1ee0" }, { "bytes": 6882, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3686b2fd527c10564bd0cc8f4d9aefbfae4b49bcddbf18dc47c8d6fcca52b605" }, { "bytes": 6567, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8a3face696c9295ab7dc94bfe571f9b70929abb87e51d700ae7573c3f1a2b41b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041814/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041814", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a4-7244-a335-a263950f58c9" } ZetQ8GzB1H00ts30HcZwSPbW/a/+NNZsxQugsG9Cl9gCWKPM72UtL6ZrJ0ClhMSbX+GipEXa7Ks8bnq1p1YeDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ZetQ8GzB1H00ts30HcZwSPbW/a/+NNZsxQugsG9Cl9gCWKPM72UtL6ZrJ0ClhMSbX+GipEXa7Ks8bnq1p1YeDg== {"files":[{"bytes":18847,"name":"index.html","sha256":"73c41ff42ac85a8968c7bbbb382fc7d7c2a7149e378126af7ea27b300b07511f"},{"bytes":8373,"name":"publication.md","sha256":"46cea0511bcf8456ec323fcc690e4465be52b13d96200ca7782ea8aa13d9944f"},{"bytes":8041,"name":"publication.txt","sha256":"335f4dd9fddd301b090eb7f2b6a8e835540d2868d1c942b008a098dadda5d803"},{"bytes":2855,"name":"manifest.json","sha256":"76bb7c9da46a2604f8ad3b6aff2573bb41a01c37564b81725e7541162eb70eca"},{"bytes":89,"name":"manifest.sig","sha256":"d5b448a637e5953212a06bf47d8f637f3bbea441b5ce466c58e40772dd95ae2c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ab043946444c53ce34772a7abab7e0078210dddb990940149f28943d70f7688c"}],"publication_id":"OT-2026-000041815"} Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041815
OpenTechnical

OT-2026-000041815

Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
335f4dd9fddd301b090eb7f2b6a8e835540d2868d1c942b008a098dadda5d803

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041815, “Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041815.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041815" title: "Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041815" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041815 Two cup vacuum gripper, two zone face, three outlet manifold, three stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041815 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041815 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041815 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041816

Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2f37037069dd79a9a5da45ac38aa831732ff9411591f89e4b75fc8ec6f043a4e

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041816, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041816.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041816" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041816" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041816 Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041816 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041816 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041816 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041816", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 839 }, "figures": [], "files": [ { "bytes": 16289, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8b51677bd5ffcd404ccfccbb80a806ceaf3e93cd1d9df636470dfba76b0db1c4" }, { "bytes": 6363, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f10679f480276346bd831690faff0461964de248a0d2cc35fda4ab2aeee2d9c8" }, { "bytes": 6050, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2f37037069dd79a9a5da45ac38aa831732ff9411591f89e4b75fc8ec6f043a4e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041816/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041816", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a4-71a0-a47e-f9c404b30db7" } z6Z2rAINd5rLEoDWlhn+pEo/HTrepWO8WFdC9PIhatKzQf9xfvMZ0idh83ytqNuFkiT8vOMFHqnhm9V1NDRFCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: z6Z2rAINd5rLEoDWlhn+pEo/HTrepWO8WFdC9PIhatKzQf9xfvMZ0idh83ytqNuFkiT8vOMFHqnhm9V1NDRFCA== {"files":[{"bytes":16930,"name":"index.html","sha256":"67130079e96dce2393e4e31360b52e4ec07c5717748db387e8baa2bb5f1cc7ea"},{"bytes":6906,"name":"publication.md","sha256":"81e79ad7f7971467e15411baef77175985746060152e8f5bc09368281721e1f1"},{"bytes":6596,"name":"publication.txt","sha256":"3c9a60292ac50db1287fc8a37d567e67e0bd4dcd6d52ac205545e1ea416af20a"},{"bytes":2799,"name":"manifest.json","sha256":"eca55d18b21ea516f45f6e4d4db4465c7ac51da6d70aa3e8fd8064eb24bcdbc6"},{"bytes":89,"name":"manifest.sig","sha256":"d25688d518b0327d593b13adfd5884cec80ba7b848b1b9718cd1a68e8f7f16bd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7ab56f08207164c1b71b359e2681ce08c7525e333bbbe5baa8f7abb0981bc9a5"}],"publication_id":"OT-2026-000041817"} Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041817
OpenTechnical

OT-2026-000041817

Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
3c9a60292ac50db1287fc8a37d567e67e0bd4dcd6d52ac205545e1ea416af20a

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041817, “Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041817.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041817" title: "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041817" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041817 Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041817 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041817 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041817 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041817", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 26, "words": 914 }, "figures": [], "files": [ { "bytes": 16930, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "67130079e96dce2393e4e31360b52e4ec07c5717748db387e8baa2bb5f1cc7ea" }, { "bytes": 6906, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "81e79ad7f7971467e15411baef77175985746060152e8f5bc09368281721e1f1" }, { "bytes": 6596, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3c9a60292ac50db1287fc8a37d567e67e0bd4dcd6d52ac205545e1ea416af20a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041817/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041817", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a4-77b8-b59f-278e83555ccc" } IXVvmCIUOkK/m3YDZqo33OInFJzooa+VmlUybQUPzrOLoVmpbxpWm8RTW1GlD5CI3+FVZt0ztaNZ2PxCjk1QAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: IXVvmCIUOkK/m3YDZqo33OInFJzooa+VmlUybQUPzrOLoVmpbxpWm8RTW1GlD5CI3+FVZt0ztaNZ2PxCjk1QAg== {"files":[{"bytes":17881,"name":"index.html","sha256":"4677401f90f7896b2548ef4a26f87bb9d504883a4cc43f8e878e71ff55e0b51a"},{"bytes":7576,"name":"publication.md","sha256":"f05f9703d1c92acbedc0addfda44727c954de12f2f3846ff69448aa8cee1b7e5"},{"bytes":7258,"name":"publication.txt","sha256":"f917f30bb4df314c0238cfc22b1e69a92cde46221cde1dca8e33bd1d148890a4"},{"bytes":2772,"name":"manifest.json","sha256":"3ab2501a3d6c763a69f808b12877f7fc732dd1dbdfa93a2b897222e334a5491a"},{"bytes":89,"name":"manifest.sig","sha256":"35707c2f4aa068c1575ada5d5fc0a9e0ba06d8ef7a4b97602fc70ec6e0dd723d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f62282ad63024ae61bd6097374c74e5168e7209ed07dec695316f349ad55854f"}],"publication_id":"OT-2026-000041818"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041818
OpenTechnical

OT-2026-000041818

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f917f30bb4df314c0238cfc22b1e69a92cde46221cde1dca8e33bd1d148890a4

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041818, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041818.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041818" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041818" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041818 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041818 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041818 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041818 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041818", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 17881, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4677401f90f7896b2548ef4a26f87bb9d504883a4cc43f8e878e71ff55e0b51a" }, { "bytes": 7576, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f05f9703d1c92acbedc0addfda44727c954de12f2f3846ff69448aa8cee1b7e5" }, { "bytes": 7258, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f917f30bb4df314c0238cfc22b1e69a92cde46221cde1dca8e33bd1d148890a4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041818/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041818", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a4-7d71-bea1-5b77438e67d7" } HfjRFKE4r9Nr91MqVgI04HWVQisu6/mQDXOdJbGj7HvYNB+erae7rwpjE92TtmGF10M6Dmwabos/69neH5CkCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: HfjRFKE4r9Nr91MqVgI04HWVQisu6/mQDXOdJbGj7HvYNB+erae7rwpjE92TtmGF10M6Dmwabos/69neH5CkCA== {"files":[{"bytes":18282,"name":"index.html","sha256":"b27936a9c919a8f714c54e46af5ccc5864ccde3085b056766d71528f18a0d6cb"},{"bytes":7932,"name":"publication.md","sha256":"8f96978d66ed6685dddd82761ed14d244cf34bcb4215dbf0e8a39dedb46e2cfd"},{"bytes":7578,"name":"publication.txt","sha256":"7950e8a88095b7a4072db4f6ce78a7709287ee4940f406f921c9f9c77db6535e"},{"bytes":2903,"name":"manifest.json","sha256":"8ab744773addc63e0692b43c99c94393f49175671e0d7b1dfe335765d528c25c"},{"bytes":89,"name":"manifest.sig","sha256":"e07a4dfcf69e91afcaff79b35cf4c4190a147941e7d891306a7437eecf2b2be4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"99b565ed0f400ddf867db1ac4ac50094405fb734f52c14b56764ff21c727797a"}],"publication_id":"OT-2026-000041819"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041819
OpenTechnical

OT-2026-000041819

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
7950e8a88095b7a4072db4f6ce78a7709287ee4940f406f921c9f9c77db6535e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041819, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041819.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041819" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041819" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041819 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041819 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041819 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041819 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041819", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1084 }, "figures": [], "files": [ { "bytes": 18282, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b27936a9c919a8f714c54e46af5ccc5864ccde3085b056766d71528f18a0d6cb" }, { "bytes": 7932, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8f96978d66ed6685dddd82761ed14d244cf34bcb4215dbf0e8a39dedb46e2cfd" }, { "bytes": 7578, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7950e8a88095b7a4072db4f6ce78a7709287ee4940f406f921c9f9c77db6535e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041819/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041819", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a4-7626-a44b-7c74f64b4d84" } nhik9YHYOQY9OHaJh4O9MRqUBtcIC2WRSiERvPhRfvQK26ReHGXywq0veHD4gjk7KgYVJVUTw6C0jjn8OB3zBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: nhik9YHYOQY9OHaJh4O9MRqUBtcIC2WRSiERvPhRfvQK26ReHGXywq0veHD4gjk7KgYVJVUTw6C0jjn8OB3zBw== {"files":[{"bytes":16036,"name":"index.html","sha256":"d12cc899177033c4d7f966947ad72188901c7296345ee8aff5542a3ef416712c"},{"bytes":6153,"name":"publication.md","sha256":"6ff0b73311fb810889dfe50e9fc01417fe8932659caf46a4effd15fd34c249c1"},{"bytes":5840,"name":"publication.txt","sha256":"bcf329804c95eb5ca59faecdbd811b352f02e6dd9a01f616c4bc48dc91939123"},{"bytes":2752,"name":"manifest.json","sha256":"9ff23fe63c0c1f9c71516a18541d95abdfc550aa5a1dc215118948a30385f790"},{"bytes":89,"name":"manifest.sig","sha256":"b8a7d2cd0f81a9358ef748ccf39018633f5ac40f7b3319223ef5cd586513e74d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"06f890517384c976d52860bc1204e7a9d9cc9d32f8c0c4448d95d371bda38899"}],"publication_id":"OT-2026-000041820"} Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041820
OpenTechnical

OT-2026-000041820

Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bcf329804c95eb5ca59faecdbd811b352f02e6dd9a01f616c4bc48dc91939123

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041820, “Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041820.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041820" title: "Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041820" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041820 Four bellows cup vacuum gripper, four outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041820 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041820 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041820 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041821

Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
f1f23473143b5559cd767b62a59e48c0bb1a3eb44aa7316a48b5f676be292a51

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041821, “Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041821.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041821" title: "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041821" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041821 Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041821 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041821 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041821 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041821", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 843 }, "figures": [], "files": [ { "bytes": 16346, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ea5e25628ee75f1769f2cd8deb9253eb9a8f6d14cd8424b793a9e2e67e177c3c" }, { "bytes": 6354, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4aca3ac12fef9823709d4056f0ae3b294516a79daa8eb079f353aeccbdfe687e" }, { "bytes": 6070, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f1f23473143b5559cd767b62a59e48c0bb1a3eb44aa7316a48b5f676be292a51" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041821/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041821", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a4-7dfc-8b75-6015b6b437f8" } 8TPjge5xCvOWZTuPmurbLgEe+nd3C56BYpxqWYZXJOJrOf3isE+tvvOoOxlHoDbfaYWL+HrZY/hJCNO6sqYhAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8TPjge5xCvOWZTuPmurbLgEe+nd3C56BYpxqWYZXJOJrOf3isE+tvvOoOxlHoDbfaYWL+HrZY/hJCNO6sqYhAQ== {"files":[{"bytes":17632,"name":"index.html","sha256":"27257345d51de672e0dd1f8d7b3b7ae98dfd74219e935f7bd8a9f6286f5a2215"},{"bytes":7370,"name":"publication.md","sha256":"5cfb6702f1411cdcd73fe26f9b209f1cba80e9a84ebc25c2041fd7bfcaad8be0"},{"bytes":7052,"name":"publication.txt","sha256":"fc32631bfef0df196c1c80bc5ad9e66a1f954b082c604cddfc45ddc18390de61"},{"bytes":2772,"name":"manifest.json","sha256":"b4ce3f68cf39f449ad63d6b0fe49ec24f11de31591e32e987e2bd2e3b66e334a"},{"bytes":89,"name":"manifest.sig","sha256":"b614c57709c836e1011cb75d72b9ca43cdce7591bd524d64151e4906e47ef24f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7b55faae46aa1c9c1f310c8fd865ccb7a223e2115cb8a4c1fdf45a601919773b"}],"publication_id":"OT-2026-000041822"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041822
OpenTechnical

OT-2026-000041822

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
fc32631bfef0df196c1c80bc5ad9e66a1f954b082c604cddfc45ddc18390de61

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041822, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041822.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041822" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041822" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041822 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041822 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041822 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041822 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041822", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1001 }, "figures": [], "files": [ { "bytes": 17632, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "27257345d51de672e0dd1f8d7b3b7ae98dfd74219e935f7bd8a9f6286f5a2215" }, { "bytes": 7370, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5cfb6702f1411cdcd73fe26f9b209f1cba80e9a84ebc25c2041fd7bfcaad8be0" }, { "bytes": 7052, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "fc32631bfef0df196c1c80bc5ad9e66a1f954b082c604cddfc45ddc18390de61" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041822/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041822", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a4-7c5c-a830-b3b4200bafd2" } wcpabTVw6ELT5RL+Huns1s9gqwaZK5r9bG6ESe8IW1eJoC+QIm2WoynOiDIZXtSERXPrjKCyVLVomlflfgqcAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wcpabTVw6ELT5RL+Huns1s9gqwaZK5r9bG6ESe8IW1eJoC+QIm2WoynOiDIZXtSERXPrjKCyVLVomlflfgqcAw== {"files":[{"bytes":19088,"name":"index.html","sha256":"c04b34dc226910b5331ee1e30bb7edc718ec52fe990198a4675dbca0ebcd0c2f"},{"bytes":8620,"name":"publication.md","sha256":"2048d039cd55047f87201772528f203f8e4b8bc54ad7f1074062303f996a4dea"},{"bytes":8267,"name":"publication.txt","sha256":"d7ab412d3b9a7317bbec50b4613f4a83f071a290d7f65c592501d7de3503c68d"},{"bytes":2908,"name":"manifest.json","sha256":"98ccb57cf20823c4bf2ebe348a8be2cc5fa12d30e242d25c63fb6a08e2427fcc"},{"bytes":89,"name":"manifest.sig","sha256":"2db797de24a45a3ba20a97ab55f0add2a2bb96bbb7154300f42779326e7bcd7a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e2428e922ed0d4e9e1166bd816b98a8d6cf17fc288077735e10d6b657b5db179"}],"publication_id":"OT-2026-000041823"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041823
OpenTechnical

OT-2026-000041823

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
d7ab412d3b9a7317bbec50b4613f4a83f071a290d7f65c592501d7de3503c68d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041823, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041823.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041823" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041823" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041823 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041823 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041823 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041823 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041823", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1190 }, "figures": [], "files": [ { "bytes": 19088, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c04b34dc226910b5331ee1e30bb7edc718ec52fe990198a4675dbca0ebcd0c2f" }, { "bytes": 8620, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2048d039cd55047f87201772528f203f8e4b8bc54ad7f1074062303f996a4dea" }, { "bytes": 8267, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d7ab412d3b9a7317bbec50b4613f4a83f071a290d7f65c592501d7de3503c68d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041823/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041823", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a4-79d6-b889-9e63d708ca7d" } QktOyJYMzsL/50f2IYt/MmxWgZLfz9RHZiJzVp9rI5nT9gFJNOPIgj9dtqQdq0er4Qrxvzyu8X2ViPfFYXJgAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: QktOyJYMzsL/50f2IYt/MmxWgZLfz9RHZiJzVp9rI5nT9gFJNOPIgj9dtqQdq0er4Qrxvzyu8X2ViPfFYXJgAw== {"files":[{"bytes":15599,"name":"index.html","sha256":"32e7edc2f666a14bc3cfab9cb370d0ea0eb0b5f9e343795b9b7f128c2e72483e"},{"bytes":5747,"name":"publication.md","sha256":"5c7b0e807125f9e8d184a1755f4b22fab726e8e49ab3898796a59fa8672bb207"},{"bytes":5443,"name":"publication.txt","sha256":"6b4fa0f3510952ce047eaa9af35cf8090e9a40ee760db0332e83eb0ee7d41631"},{"bytes":2728,"name":"manifest.json","sha256":"ec19c3d12d905d61a4f22c871c15ec7ac867576e35b11cfbcdaef3b93dea8e7a"},{"bytes":89,"name":"manifest.sig","sha256":"f5d4ece3e01ec7f9615c285d323e1070d23be6918c55a93a327bfc1077137b6d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c9cdbabb1b3f6121faa7d251ba6111de66fc9efde84ff6339f2811c335334271"}],"publication_id":"OT-2026-000041824"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041824
OpenTechnical

OT-2026-000041824

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
6b4fa0f3510952ce047eaa9af35cf8090e9a40ee760db0332e83eb0ee7d41631

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041824, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041824.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041824" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041824" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041824 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041824 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041824 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041824 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041824", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15599, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "32e7edc2f666a14bc3cfab9cb370d0ea0eb0b5f9e343795b9b7f128c2e72483e" }, { "bytes": 5747, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5c7b0e807125f9e8d184a1755f4b22fab726e8e49ab3898796a59fa8672bb207" }, { "bytes": 5443, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6b4fa0f3510952ce047eaa9af35cf8090e9a40ee760db0332e83eb0ee7d41631" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041824/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041824", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a4-7fb3-902b-972b5fd37866" } GW+aT2HFUKxOZn6BVDwoNMx2OjPSx2CuSHb2R6K9+wnyONUkNDEqJDS2MQxQnIrA3FAjy/+r9bGYIw5pIjW6Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GW+aT2HFUKxOZn6BVDwoNMx2OjPSx2CuSHb2R6K9+wnyONUkNDEqJDS2MQxQnIrA3FAjy/+r9bGYIw5pIjW6Bg== {"files":[{"bytes":17161,"name":"index.html","sha256":"316bfba981f69992e2188eb24890ffbe272f0c7e2050fccfdf5c8e8e37cfdac6"},{"bytes":7055,"name":"publication.md","sha256":"93733157d076c817cda4e1f39ac97965c8154cd93138e33a0277dde5be9287ca"},{"bytes":6765,"name":"publication.txt","sha256":"13e0fd65bbd3459fe658c34761001440edc36bd3171ad22e470966a848cfc720"},{"bytes":2755,"name":"manifest.json","sha256":"711f44401ffa9f39b75ea373111e3da65e91c524ff8ef90219203578b505c249"},{"bytes":89,"name":"manifest.sig","sha256":"b52ae63b03d0959c3592d1dfcb178542eb3ff37c878f6180ab93ee16029e0043"},{"bytes":227,"name":"manifest.sig.txt","sha256":"20e1bfccac6478c727dd7f7744a32b0a39649d63c33750af17a443e9e57029f4"}],"publication_id":"OT-2026-000041825"} Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041825
OpenTechnical

OT-2026-000041825

Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
13e0fd65bbd3459fe658c34761001440edc36bd3171ad22e470966a848cfc720

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041825, “Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041825.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041825" title: "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041825" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041825 Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041825 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041825 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041825 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041826

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
0ddbc3a09f0c498e7256d0cade036ccdd8bd2380fd74e3353c8c0948c18609cf

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041826, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041826.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041826" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041826" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041826 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041826 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041826 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041826 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041826", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 945 }, "figures": [], "files": [ { "bytes": 17120, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b0287cf56cf5e56cd7aad6adaf6b7af22198ac809a227b641c269c56537d6e14" }, { "bytes": 6931, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a9639029b266c09c22835fa62a5616864db64785d6da109e58bdb3f4430e184b" }, { "bytes": 6619, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0ddbc3a09f0c498e7256d0cade036ccdd8bd2380fd74e3353c8c0948c18609cf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041826/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041826", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a4-7fa3-98c4-4dbbd32169f4" } hC6OC7B38uM1qohzr1kKo+NuYmskjecF33Rmxz+R9kpj/+61088bTPX/6jUlmMKGiAqpOW1rWjyq7qUJS+0kCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hC6OC7B38uM1qohzr1kKo+NuYmskjecF33Rmxz+R9kpj/+61088bTPX/6jUlmMKGiAqpOW1rWjyq7qUJS+0kCg== {"files":[{"bytes":18835,"name":"index.html","sha256":"6e7d93e4ed4a55bc591eb789ebcf89bd384b66cd8fa6d3a2b6e0bbcc0aab9fe9"},{"bytes":8410,"name":"publication.md","sha256":"a0e938ca197266f26386bdc3a7317808f587e1f24f608a366cefb2cb52584878"},{"bytes":8057,"name":"publication.txt","sha256":"998195509e74b80e39f0b7bc766e5ce4553f8e503dadfb7849ed61c231a3b232"},{"bytes":2908,"name":"manifest.json","sha256":"cc85de0cf99b9db153187f46bd7eeffeee7a37aa9585d5706569cf1872b34454"},{"bytes":89,"name":"manifest.sig","sha256":"a49236173019fd9d980d6ffac7febd9f7c750e9774c1ebd194215cfa5053cd07"},{"bytes":227,"name":"manifest.sig.txt","sha256":"54906ce3bc5ddab006d2dad8fa66a924de4cd445a0a6fee522addd07f9584885"}],"publication_id":"OT-2026-000041827"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041827
OpenTechnical

OT-2026-000041827

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
998195509e74b80e39f0b7bc766e5ce4553f8e503dadfb7849ed61c231a3b232

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041827, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041827.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041827" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041827" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041827 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041827 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041827 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041827 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041828

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c0e297402f67924809a54aa5101941dd8011eb5eac831306e7636f4e2c0584c6

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041828, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041828.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041828" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041828" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041828 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041828 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041828 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041828 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041828", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16407, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ade97a9e3f70803e43cb720467988c49b765740fe1482912129ce10b77eec240" }, { "bytes": 6452, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e701e21e3862c734988f486012fa5c830f067b812621a42176f4f93fb8fd08a1" }, { "bytes": 6138, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c0e297402f67924809a54aa5101941dd8011eb5eac831306e7636f4e2c0584c6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041828/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041828", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a4-7deb-8cbd-53c1c9442afb" } P861Y4e93BnJHDSIOuRwvCPF2UXpq5xflGqEN3HPdlqsZniK1Pohdnvd+QhQxQ/e9K0zYWtu7ppaLvuUop82Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: P861Y4e93BnJHDSIOuRwvCPF2UXpq5xflGqEN3HPdlqsZniK1Pohdnvd+QhQxQ/e9K0zYWtu7ppaLvuUop82Cg== {"files":[{"bytes":16908,"name":"index.html","sha256":"0ba8186faf5057fd896cc0269119e25f49bc58fbddd8c86e5cb3676b3ab9c8c9"},{"bytes":6845,"name":"publication.md","sha256":"da8a402286a5990ddeb077a91b8404d7142bcbcb3c0b2e34d38b74647f109c22"},{"bytes":6555,"name":"publication.txt","sha256":"f6328ca6efbbbb05ada91274d8aa8e1d569ce8c9cb37a6cb0cf22a8d3753d72a"},{"bytes":2755,"name":"manifest.json","sha256":"f12e55e4329014976708da8dd5a09a669543561e5237ff9e18722ba0ba8eb50f"},{"bytes":89,"name":"manifest.sig","sha256":"2a5691a01da491ee6ea3809fcdd953feb0f267b990039917ad6c5c080966f155"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f42b8d92eacaac8b4d43d2cc121dc09695e9950661e9e310ace5cea3f4297358"}],"publication_id":"OT-2026-000041829"} Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041829
OpenTechnical

OT-2026-000041829

Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f6328ca6efbbbb05ada91274d8aa8e1d569ce8c9cb37a6cb0cf22a8d3753d72a

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041829, “Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041829.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041829" title: "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041829" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041829 Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041829 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041829 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041829 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041829", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 914 }, "figures": [], "files": [ { "bytes": 16908, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0ba8186faf5057fd896cc0269119e25f49bc58fbddd8c86e5cb3676b3ab9c8c9" }, { "bytes": 6845, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "da8a402286a5990ddeb077a91b8404d7142bcbcb3c0b2e34d38b74647f109c22" }, { "bytes": 6555, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f6328ca6efbbbb05ada91274d8aa8e1d569ce8c9cb37a6cb0cf22a8d3753d72a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041829/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041829", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-727b-8340-deb029b39d98" } H2vDwb7vr4c+LdXlibOY0m4eBg8MZRcOFPsJ5eGHARB2SYZlzTSCa2VXRupUYaaV6P08iVuJn/8A2fE1pCTHDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: H2vDwb7vr4c+LdXlibOY0m4eBg8MZRcOFPsJ5eGHARB2SYZlzTSCa2VXRupUYaaV6P08iVuJn/8A2fE1pCTHDQ== {"files":[{"bytes":17924,"name":"index.html","sha256":"ea7ab1e7b822a1f11afa080eb07abb143e354700d5fee3d8d8a20a28a2348287"},{"bytes":7625,"name":"publication.md","sha256":"7267992db2f2fb0477d0e54eca3186a1d94753747295651311c6c2e60be3cff6"},{"bytes":7310,"name":"publication.txt","sha256":"3c78624b4f312995afda59e0f3b05ece0038af5a206a75aa6c5f28673e93b21b"},{"bytes":2769,"name":"manifest.json","sha256":"0e60719970493049053da3c28c557b0f0bec324cadeb46d1cf1ba88afed0c06b"},{"bytes":89,"name":"manifest.sig","sha256":"ac8c7b08850b2e04b7ff131314112f3193e6b03e57fe8b4a73f516d6477b53b9"},{"bytes":227,"name":"manifest.sig.txt","sha256":"93068d0533a7f40d59e4fa26ee0e2106d46998bc713927e4038981c0be0d40ba"}],"publication_id":"OT-2026-000041830"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041830
OpenTechnical

OT-2026-000041830

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3c78624b4f312995afda59e0f3b05ece0038af5a206a75aa6c5f28673e93b21b

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041830, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041830.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041830" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041830" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041830 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041830 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041830 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041830 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041830", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1050 }, "figures": [], "files": [ { "bytes": 17924, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ea7ab1e7b822a1f11afa080eb07abb143e354700d5fee3d8d8a20a28a2348287" }, { "bytes": 7625, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7267992db2f2fb0477d0e54eca3186a1d94753747295651311c6c2e60be3cff6" }, { "bytes": 7310, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3c78624b4f312995afda59e0f3b05ece0038af5a206a75aa6c5f28673e93b21b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041830/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041830", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-70d6-b6ac-f0111bafe48b" } NCtUafK4xtYtEXORulhff3IpFg136uFyjpIJ5rFA4TrCvDG00ICF2/G9xj0uyEEhFsbgQBYwwfxR8bBLKpUADg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NCtUafK4xtYtEXORulhff3IpFg136uFyjpIJ5rFA4TrCvDG00ICF2/G9xj0uyEEhFsbgQBYwwfxR8bBLKpUADg== {"files":[{"bytes":18283,"name":"index.html","sha256":"8026395b52eef9b3e3a68aef7840038934917544d4a0d0070a18596fa619987c"},{"bytes":7933,"name":"publication.md","sha256":"83e08e05726c950b98614063b7e90f88687efc2010491718e578735f24464585"},{"bytes":7579,"name":"publication.txt","sha256":"c4a210765fafebc4a7a08c0285bd1ebd0371c3b5a6f2dca8ab3692c97aec9e35"},{"bytes":2903,"name":"manifest.json","sha256":"37b221e4529bcccdf470f16dc4c696e1626b14a7c608622e000387db4916bb37"},{"bytes":89,"name":"manifest.sig","sha256":"e46d2b0a7592df936f6009256579fc9771251205f00932af5ea3dadfa5bf4398"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b228f93d07eee0b80f1b5a07c36559507d539b0ae5bd2538fc524fd955850d4c"}],"publication_id":"OT-2026-000041831"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041831
OpenTechnical

OT-2026-000041831

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
c4a210765fafebc4a7a08c0285bd1ebd0371c3b5a6f2dca8ab3692c97aec9e35

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041831, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041831.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041831" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041831" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041831 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041831 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041831 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041831 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041831", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1084 }, "figures": [], "files": [ { "bytes": 18283, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8026395b52eef9b3e3a68aef7840038934917544d4a0d0070a18596fa619987c" }, { "bytes": 7933, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "83e08e05726c950b98614063b7e90f88687efc2010491718e578735f24464585" }, { "bytes": 7579, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c4a210765fafebc4a7a08c0285bd1ebd0371c3b5a6f2dca8ab3692c97aec9e35" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041831/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041831", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a5-77ab-a197-4a0233f136d2" } sm5AQhFjxBUy8x8IgRQCrpBSKztondL1WnKo6Wp/qcxPEf8eEKyPxFr8JiBU3c9c13EGXXsvk7hVq374E/TVAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: sm5AQhFjxBUy8x8IgRQCrpBSKztondL1WnKo6Wp/qcxPEf8eEKyPxFr8JiBU3c9c13EGXXsvk7hVq374E/TVAA== {"files":[{"bytes":16154,"name":"index.html","sha256":"f3d9da2e66f4bd44861368accb02a7da5ffa6a3d2b30461ca10a6324784f2ec8"},{"bytes":6242,"name":"publication.md","sha256":"eb59cc6dc5f6abb0ef3d14e04b23fd8aaac7c75469d76d389ef02cc940fffe97"},{"bytes":5928,"name":"publication.txt","sha256":"fdc6c8c59b1fabbc3ed107409625d8be61022b0a511b47bf364f08bf2b00a764"},{"bytes":2744,"name":"manifest.json","sha256":"96c502fd8611277931e517ae8ed2567dafa7236dc1af59c32f062820322d807e"},{"bytes":89,"name":"manifest.sig","sha256":"d376671d2e3f147f469f9aebbb14f0b7ff1030d5fc7c9b48afe082e45ff6f9a7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4beb81f2ac01899b6d7dc742f6d49acc83664ea92ffef0ad696b4be5b0dc31e8"}],"publication_id":"OT-2026-000041832"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041832
OpenTechnical

OT-2026-000041832

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
fdc6c8c59b1fabbc3ed107409625d8be61022b0a511b47bf364f08bf2b00a764

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041832, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041832.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041832" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041832" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041832 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041832 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041832 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041832 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041833

Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
0aeb988e25d4bea52babca4d6c084eb38a05098c9c45c4adf4e9be68acddf05e

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041833, “Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041833.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041833" title: "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041833" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041833 Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041833 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a mounting flange, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041833 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041833 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041833", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 843 }, "figures": [], "files": [ { "bytes": 16346, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b5ebc546e1e9100ea03a66d02786f6361932d1ea525bfd16f2dd1453fd92283a" }, { "bytes": 6354, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9c5bf0c234291b6b50958f021091da4e0e203cb7852a219ff2c483fdee0a4ba2" }, { "bytes": 6070, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0aeb988e25d4bea52babca4d6c084eb38a05098c9c45c4adf4e9be68acddf05e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041833/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "vacuum pump", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041833", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a5-79dc-907a-6114d6b4595d" } jN6vtFVRvI0ZgqK2VhV6KUGF4XuTffasTmodHhilHpsDS6rRyuv9DPaZ9gMWHSyza8OwTarXA7I/mlm/E14aDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jN6vtFVRvI0ZgqK2VhV6KUGF4XuTffasTmodHhilHpsDS6rRyuv9DPaZ9gMWHSyza8OwTarXA7I/mlm/E14aDA== {"files":[{"bytes":17675,"name":"index.html","sha256":"a713a472b5e0d29eef1948ea615b2a2fc27c9b5b1adb62e83fc69ee2753232e7"},{"bytes":7419,"name":"publication.md","sha256":"1cccd788e0cd5675a778fa167229c1c878d7c1911a178718e7c23f3d7edee7a9"},{"bytes":7104,"name":"publication.txt","sha256":"2c881b24a252923f98b5870a14b667ca5b8314ae9155cbdde56762f4adc901c4"},{"bytes":2769,"name":"manifest.json","sha256":"5e1f025f577b97d061691498d363e8f2011a67baf43adf59b97f61b803f09a98"},{"bytes":89,"name":"manifest.sig","sha256":"72fbe389c8c6e3462cb2d8c13194b7d2a787c388a0eadf54d5a86c873ab44fdd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"96ac3a6148956768f1e6a7f23badac27738488de963fc0b8263c8ef1db07cd36"}],"publication_id":"OT-2026-000041834"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041834
OpenTechnical

OT-2026-000041834

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2c881b24a252923f98b5870a14b667ca5b8314ae9155cbdde56762f4adc901c4

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041834, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041834.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041834" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041834" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041834 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041834 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041834 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041834 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041834", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1016 }, "figures": [], "files": [ { "bytes": 17675, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a713a472b5e0d29eef1948ea615b2a2fc27c9b5b1adb62e83fc69ee2753232e7" }, { "bytes": 7419, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1cccd788e0cd5675a778fa167229c1c878d7c1911a178718e7c23f3d7edee7a9" }, { "bytes": 7104, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2c881b24a252923f98b5870a14b667ca5b8314ae9155cbdde56762f4adc901c4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041834/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041834", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7394-a767-f8812e8e126b" } H4RlHOL4uyNh1Ftd+4S7R2xyo7PSJMdOe4nhGQsMAs/w+HK1Y5y/BsrD+a34pQEfeM/jJt2nN7EgE05f9BkpBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: H4RlHOL4uyNh1Ftd+4S7R2xyo7PSJMdOe4nhGQsMAs/w+HK1Y5y/BsrD+a34pQEfeM/jJt2nN7EgE05f9BkpBA== {"files":[{"bytes":19089,"name":"index.html","sha256":"f5263eb04e11eb466e74659b245fef6f5be00d6a6bfed8c86c74f3c65d03c800"},{"bytes":8621,"name":"publication.md","sha256":"461b42315ab28a9fbca395b4ec3771f2bc85eafc408cab69c4116d6dea8f3bb6"},{"bytes":8268,"name":"publication.txt","sha256":"812e65d5412eb3506c9dc6485ff2e5cad49eaa9325fafe1845ce614bf013e178"},{"bytes":2908,"name":"manifest.json","sha256":"0c9dfba87a437298cc32e9f5a890f7b66003eccdd8226d0b6eca1454323cb06e"},{"bytes":89,"name":"manifest.sig","sha256":"822a25dc8149b42b8b981caad5c4e6a61c397fc47d25f33f7f1d131f582ec9b1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7e5b9e02f6a6b2df3ed7389b68fb9fe3662444ea692345000601b6878a40863c"}],"publication_id":"OT-2026-000041835"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041835
OpenTechnical

OT-2026-000041835

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
812e65d5412eb3506c9dc6485ff2e5cad49eaa9325fafe1845ce614bf013e178

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041835, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041835.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041835" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041835" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041835 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041835 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041835 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041835 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041835", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1190 }, "figures": [], "files": [ { "bytes": 19089, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f5263eb04e11eb466e74659b245fef6f5be00d6a6bfed8c86c74f3c65d03c800" }, { "bytes": 8621, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "461b42315ab28a9fbca395b4ec3771f2bc85eafc408cab69c4116d6dea8f3bb6" }, { "bytes": 8268, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "812e65d5412eb3506c9dc6485ff2e5cad49eaa9325fafe1845ce614bf013e178" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041835/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041835", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7c49-9efd-9990bedc6434" } 6WOJhztUjrmvgbQWj2HalNq/4H+UwwtGvoZOvKvzUlBKfj5Ffwlh9zhIIVpgHRGvEkyGVYshjk/bjOYT+NRDBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6WOJhztUjrmvgbQWj2HalNq/4H+UwwtGvoZOvKvzUlBKfj5Ffwlh9zhIIVpgHRGvEkyGVYshjk/bjOYT+NRDBA== {"files":[{"bytes":15600,"name":"index.html","sha256":"0418e714fb929d0e3b013ac7ca46bbaa7b00b7bcf77a2f2c5b63e9de03403f61"},{"bytes":5748,"name":"publication.md","sha256":"3aca92b8f8d60b6fc93406d73f9ba15cd919353226383844fc00b0c63d465982"},{"bytes":5444,"name":"publication.txt","sha256":"b933339912aaeda1a4ca006d7491acffb24c12e9b572d2c6d1bd61c34b6f78c0"},{"bytes":2728,"name":"manifest.json","sha256":"6bb9e29b2e03c0b1814bd148ca0501f31185ad7420d7fd16dd0eeb6004c411bf"},{"bytes":89,"name":"manifest.sig","sha256":"c5d4ff1d113b79a8f5e05410231023e754a20f7ff159f982ef1351feff47c5cf"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2e0944b21ef38d2b453e3cea64ebdfceac6b0c13db465bbf39e0de7f60bb9bd7"}],"publication_id":"OT-2026-000041836"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041836
OpenTechnical

OT-2026-000041836

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b933339912aaeda1a4ca006d7491acffb24c12e9b572d2c6d1bd61c34b6f78c0

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041836, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041836.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041836" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041836" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041836 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041836 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041836 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041836 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041836", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15600, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0418e714fb929d0e3b013ac7ca46bbaa7b00b7bcf77a2f2c5b63e9de03403f61" }, { "bytes": 5748, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3aca92b8f8d60b6fc93406d73f9ba15cd919353226383844fc00b0c63d465982" }, { "bytes": 5444, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b933339912aaeda1a4ca006d7491acffb24c12e9b572d2c6d1bd61c34b6f78c0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041836/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041836", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a5-78a1-9952-72d2f0148994" } NYUc1g0UqxdiOxWYt1B9vpstGkrvrjaR8YZy9AsA09Pu5xNefymjJUNm7e+zKxl3mkKhoWCF/2C6B7JjQra0Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: NYUc1g0UqxdiOxWYt1B9vpstGkrvrjaR8YZy9AsA09Pu5xNefymjJUNm7e+zKxl3mkKhoWCF/2C6B7JjQra0Bg== {"files":[{"bytes":17161,"name":"index.html","sha256":"976558b1af29513d7c80d12a2b05f9e3337bedd79a2c8efd56b22f70824b08e3"},{"bytes":7055,"name":"publication.md","sha256":"cd4f4d288a93aaacff9609ee55a9ae19dadc9c88fc09189daa0b1b405131cf98"},{"bytes":6765,"name":"publication.txt","sha256":"f1a9252ca397cc04270ffa490304b119b87d1407195e6640dbaa32de6299b17e"},{"bytes":2755,"name":"manifest.json","sha256":"b781eac249bbf8226e90f7d2332aaac9924a982cb7255758025f0a801f676ab4"},{"bytes":89,"name":"manifest.sig","sha256":"94783a5672281ce737d6fba54fdb0ca9e77d98611c875ad786dbc48ed2508bc4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"cb45ae508b02d9c7461cce5cf43b8323913ca555e9271e5dcff14b129fa99145"}],"publication_id":"OT-2026-000041837"} Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041837
OpenTechnical

OT-2026-000041837

Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f1a9252ca397cc04270ffa490304b119b87d1407195e6640dbaa32de6299b17e

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041837, “Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041837.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041837" title: "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041837" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041837 Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041837 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041837 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041837 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041838

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f28fbab8a2fa3fa9a137c45652e76194fddf11c08b1cc6479894f7da14a02d4e

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041838, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041838.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041838" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041838" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041838 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041838 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041838 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041838 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041838", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 930 }, "figures": [], "files": [ { "bytes": 17066, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "63845d8cdea27d4c87089eaf2514d698256d49b6ae1ce25cd8f0a893287d5911" }, { "bytes": 6877, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "332fe1f79193273395c2e50222ff24dfc09aa4d5bf95b8aa12c1b24a8777f88e" }, { "bytes": 6565, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f28fbab8a2fa3fa9a137c45652e76194fddf11c08b1cc6479894f7da14a02d4e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041838/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041838", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a5-73d9-ae49-2c71572b4047" } 9S8n1a4crAxHrymrrd5VFPEYFWTP+J8s+CEyGAhYBxRKh7mDKkC9rwig/d14zciAFfHjkDlUsqPpAe/zwE49DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9S8n1a4crAxHrymrrd5VFPEYFWTP+J8s+CEyGAhYBxRKh7mDKkC9rwig/d14zciAFfHjkDlUsqPpAe/zwE49DQ== {"files":[{"bytes":18836,"name":"index.html","sha256":"990068943e3f234fbc04d96b08382cb69a5358941406a8785ebe39923ac21c7d"},{"bytes":8411,"name":"publication.md","sha256":"43f8753ef1444483c1c31e667c92082436576b34177541a5637ff768bc313ef5"},{"bytes":8058,"name":"publication.txt","sha256":"73d58580a1f8ff331ce243cefe409943dacf94fbb8b67e676b0c48f1ad6f57bd"},{"bytes":2908,"name":"manifest.json","sha256":"8d2ec7a7c9464fca0cadc703a12bf5b50586591a27ffa3efe8550eeb1d4a23f2"},{"bytes":89,"name":"manifest.sig","sha256":"05d44b24152d3f2aee76c5a9d1ab63558f690d8b03cfc4aead6190804d27a6a8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ef4bc2106e4a28a73fd8839df75aa6f7d668e2ccd8bac5ab8f6c8770f08b4cf0"}],"publication_id":"OT-2026-000041839"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041839
OpenTechnical

OT-2026-000041839

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
73d58580a1f8ff331ce243cefe409943dacf94fbb8b67e676b0c48f1ad6f57bd

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041839, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041839.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041839" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041839" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041839 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041839 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041839 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041839 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041839", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1155 }, "figures": [], "files": [ { "bytes": 18836, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "990068943e3f234fbc04d96b08382cb69a5358941406a8785ebe39923ac21c7d" }, { "bytes": 8411, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "43f8753ef1444483c1c31e667c92082436576b34177541a5637ff768bc313ef5" }, { "bytes": 8058, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "73d58580a1f8ff331ce243cefe409943dacf94fbb8b67e676b0c48f1ad6f57bd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041839/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041839", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7efd-be8e-ea86f7d4f963" } V/Caf8NqQUKEnHxYaOEpb02K7IrmhXjnvnF7zTZJr6cj4oHu+ZdJ/ZFMKUVR0u+h1xoLe0/FWysRM/jbbQ4VCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: V/Caf8NqQUKEnHxYaOEpb02K7IrmhXjnvnF7zTZJr6cj4oHu+ZdJ/ZFMKUVR0u+h1xoLe0/FWysRM/jbbQ4VCA== {"files":[{"bytes":16408,"name":"index.html","sha256":"500c22b19891403ead231d5824d4ac8ea5964eeccd0e66d8ec04f51c1f21b81a"},{"bytes":6453,"name":"publication.md","sha256":"febb4eb801314e936bf970b34926339fbb95209ca6438173a2bdc4e592da8d76"},{"bytes":6139,"name":"publication.txt","sha256":"19e47be3bbd67e48d758c4a7967bf7891d65dc40b8f0bcc70a95ad49e04c9a68"},{"bytes":2744,"name":"manifest.json","sha256":"7dfdc0ac16e283d62a104e6917d0306d49890df07cc14f84bf36eb7b5a1f999c"},{"bytes":89,"name":"manifest.sig","sha256":"f90427c80ced0ec45ad2ec281207e6065e5df33b67bd1f7bba5eb3ff9b855ce4"},{"bytes":227,"name":"manifest.sig.txt","sha256":"365ec1403d87e1b7360dcd8d8b5c77b67f7f6bfa71aa86e33a5443bad18d7bf3"}],"publication_id":"OT-2026-000041840"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041840
OpenTechnical

OT-2026-000041840

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
19e47be3bbd67e48d758c4a7967bf7891d65dc40b8f0bcc70a95ad49e04c9a68

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041840, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041840.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041840" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041840" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041840 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041840 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041840 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041840 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041840", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16408, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "500c22b19891403ead231d5824d4ac8ea5964eeccd0e66d8ec04f51c1f21b81a" }, { "bytes": 6453, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "febb4eb801314e936bf970b34926339fbb95209ca6438173a2bdc4e592da8d76" }, { "bytes": 6139, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "19e47be3bbd67e48d758c4a7967bf7891d65dc40b8f0bcc70a95ad49e04c9a68" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041840/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041840", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7efc-a777-9c407bd0badd" } h8RUUIvArEDagRC7lhBO0zoxfhKogTwTpa3Ivv/7jCtg5jkTyJbgQYMqtJh/4e1yk1wckfBNMkViPQ0BiZz6Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: h8RUUIvArEDagRC7lhBO0zoxfhKogTwTpa3Ivv/7jCtg5jkTyJbgQYMqtJh/4e1yk1wckfBNMkViPQ0BiZz6Bw== {"files":[{"bytes":16908,"name":"index.html","sha256":"219fbbb11b923a6d111d21f364826d41c712b14d3b8fb17ceb28f44581b9fc28"},{"bytes":6845,"name":"publication.md","sha256":"05a9b0aacce4467656cd168f56e8d824e07e73d2b61ea563d9533bab57d31a81"},{"bytes":6555,"name":"publication.txt","sha256":"3f95b990508980fca700d4da9c74511fe18c0b63ba9c3cb5d291495a749332f9"},{"bytes":2755,"name":"manifest.json","sha256":"8c10df79fe45e84a6e90002da2429ddbe4f4c87c9e6846fc4d860cf711c55481"},{"bytes":89,"name":"manifest.sig","sha256":"1a618962aecdc6202cfd1bc6822fba96401bc5dd0f55af3770797166a15a271e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ef239fa218465a3c57127db984e45e157afe06b9951ad4d68a24f065b2d15c6d"}],"publication_id":"OT-2026-000041841"} Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041841
OpenTechnical

OT-2026-000041841

Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
3f95b990508980fca700d4da9c74511fe18c0b63ba9c3cb5d291495a749332f9

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041841, “Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041841.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041841" title: "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041841" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041841 Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041841 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has two outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the two outlets feed two suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: two (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041841 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041841 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, two suction cups, one vacuum pump, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041841", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 914 }, "figures": [], "files": [ { "bytes": 16908, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "219fbbb11b923a6d111d21f364826d41c712b14d3b8fb17ceb28f44581b9fc28" }, { "bytes": 6845, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "05a9b0aacce4467656cd168f56e8d824e07e73d2b61ea563d9533bab57d31a81" }, { "bytes": 6555, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3f95b990508980fca700d4da9c74511fe18c0b63ba9c3cb5d291495a749332f9" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041841/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041841", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two outlet manifold, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-73a0-ac18-fc4f3ecbb458" } 7fLRQDuB0yQc8QE6Xui1ZoxwgoNOt0Ib0kLpd2gbe451C9vTjivj/WuAsrXNFlo2uaJohDC04mjEXicSZDTvCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7fLRQDuB0yQc8QE6Xui1ZoxwgoNOt0Ib0kLpd2gbe451C9vTjivj/WuAsrXNFlo2uaJohDC04mjEXicSZDTvCw== {"files":[{"bytes":17870,"name":"index.html","sha256":"e24981b1ab99fe2c38e37e496d73d935d67c99d29108f80b7c9f37fcb012dfbc"},{"bytes":7571,"name":"publication.md","sha256":"585e4e091ac6fd6664489b464133ea53b018528556a2acb133eccb4dafacd121"},{"bytes":7256,"name":"publication.txt","sha256":"3e060ee8fa8cfb87c1af558550c00a2ba1ae8e9bf1f4078c3043dc5be2b2e76e"},{"bytes":2769,"name":"manifest.json","sha256":"d9cc4316e743080e8137c09df089f4fe69aca0e01dc7ab91331ab490702a62c7"},{"bytes":89,"name":"manifest.sig","sha256":"270659d837cf37aa40e2daf26ddfb5b635c1ce754ce13a8c667491ea4ae906cc"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5a153ec3514486ce00478900f30f547a0fa35f2003b8876f625c7379c0d60769"}],"publication_id":"OT-2026-000041842"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041842
OpenTechnical

OT-2026-000041842

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
3e060ee8fa8cfb87c1af558550c00a2ba1ae8e9bf1f4078c3043dc5be2b2e76e

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041842, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041842.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041842" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041842" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041842 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041842 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041842 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041842 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041842", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 17870, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e24981b1ab99fe2c38e37e496d73d935d67c99d29108f80b7c9f37fcb012dfbc" }, { "bytes": 7571, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "585e4e091ac6fd6664489b464133ea53b018528556a2acb133eccb4dafacd121" }, { "bytes": 7256, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3e060ee8fa8cfb87c1af558550c00a2ba1ae8e9bf1f4078c3043dc5be2b2e76e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041842/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041842", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-743e-8a65-d63009d9e21e" } v2T5yvEPAGANhBqxwflXTC1LZEVyhcFCCPgXVf/ctRn2llYOZ6vLtqEDz1fG9sq6BFpMmGqz6tkxf1G2eFc9Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: v2T5yvEPAGANhBqxwflXTC1LZEVyhcFCCPgXVf/ctRn2llYOZ6vLtqEDz1fG9sq6BFpMmGqz6tkxf1G2eFc9Dg== {"files":[{"bytes":19093,"name":"index.html","sha256":"14aa53629bec0451d9e8dc80699c4e2dc71470477a377d62fab602701b3582d8"},{"bytes":8625,"name":"publication.md","sha256":"38d53f79b9ccaa757eaa2006d4ab4cd9dc12b82be5ff3becf986966d64964c98"},{"bytes":8272,"name":"publication.txt","sha256":"642174f3ac618ad1d7015d18cc8171f2f7b25107761956a553c9acb6bc43d91c"},{"bytes":2908,"name":"manifest.json","sha256":"9c0b4c5309e7efdc7ecd0f4f9fe2a1f8a0ee3215d4bf049761ed88f49172edaf"},{"bytes":89,"name":"manifest.sig","sha256":"fed8e045ffa2d469aee6f2e896e2722d3b18fc847a59c85d599ed979bebe565c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7651c911e95757a8260dfba817de3e0d46ac74ef4bf48d6e1516962fd7f47f83"}],"publication_id":"OT-2026-000041843"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041843
OpenTechnical

OT-2026-000041843

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
642174f3ac618ad1d7015d18cc8171f2f7b25107761956a553c9acb6bc43d91c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041843, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041843.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041843" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041843" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041843 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041843 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041843 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041843 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041844

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f769f1c76e553e6af765ec599aa188eef78fb43d0a74b8b0f6185a27b8a2a947

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041844, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041844.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041844" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041844" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041844 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041844 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041844 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041844 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041845

Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
ccf575d356ef2197e69a883aa2ab52baea576250a1cb57057bf6474a910952d1

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041845, “Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041845.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041845" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041845" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041845 Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041845 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041845 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041845 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041846

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
781ca75f91c1f5730ed883d59c39bad8c84806ffbb01eda5c83994aebfec92d6

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041846, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041846.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041846" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041846" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041846 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041846 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041846 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041846 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041846", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1001 }, "figures": [], "files": [ { "bytes": 17621, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "402c7a92ebc25ac43e1bd3bc50cd151a30295705789452bf5a86b7fd2927a5f7" }, { "bytes": 7365, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "0c18b94daa226e02c8c9ffbe832e087639f9c29802a706d7d4c5bff80437a0fe" }, { "bytes": 7050, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "781ca75f91c1f5730ed883d59c39bad8c84806ffbb01eda5c83994aebfec92d6" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041846/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041846", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-710e-af69-768884eed854" } SFBPoQsQ6UcBI0djMZg4oDmWyM1zIIEhd0lrXhzmWoX/ngc6jHMFuZSDGWUx8wcW6lp+Uxr3wfiHeFNgzBfDDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: SFBPoQsQ6UcBI0djMZg4oDmWyM1zIIEhd0lrXhzmWoX/ngc6jHMFuZSDGWUx8wcW6lp+Uxr3wfiHeFNgzBfDDA== {"files":[{"bytes":18840,"name":"index.html","sha256":"8a39f577fad457e03bd385da4af0241315f567faabba7dc476c7413b63e84e86"},{"bytes":8415,"name":"publication.md","sha256":"aaf7ee2bd7938263b734511b69ccc686f82feb5bc8fa83fd99480a28acfe659d"},{"bytes":8062,"name":"publication.txt","sha256":"0b25fd3bc5cb0302ce7f080e4eaed573d5c0ecdcbcf4f6a08f5ea9a75c298d9e"},{"bytes":2908,"name":"manifest.json","sha256":"279e7b578a65d370f25fa0cdc411d7973a73963365b038424b447e6c495f70d0"},{"bytes":89,"name":"manifest.sig","sha256":"033197948af31bc84b2c1dde5ac3dae91caf21e8e22abfe8a5f2d9f8b99cc73e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5bd32a0c936b85d64ec9d89f13045398e76388fcc3d9c4776f7bc44ec6407ea3"}],"publication_id":"OT-2026-000041847"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041847
OpenTechnical

OT-2026-000041847

Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
0b25fd3bc5cb0302ce7f080e4eaed573d5c0ecdcbcf4f6a08f5ea9a75c298d9e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041847, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041847.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041847" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041847" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041847 Two bellows cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041847 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041847 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041847 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041848

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
32ffa1a14a111294931d50f283c1dd00427afb6747e47df6e91b48a6eeec4bcb

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041848, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041848.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041848" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041848" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041848 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041848 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041848 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041848 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041848", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15604, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "bbe0fb9077c430efcba2dc2a5536caeafad17e134e1e812b870af227091267f5" }, { "bytes": 5752, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "76bf0d9204f78b68b3774e3e4f8d62066a7fd350d1308a3e93653ae96e9b38ac" }, { "bytes": 5448, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "32ffa1a14a111294931d50f283c1dd00427afb6747e47df6e91b48a6eeec4bcb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041848/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041848", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a5-7729-9884-b1620bec1cc0" } Px2xJzvMowrO87Rklx/3Q+3wF3qg/xN9pFen2sAANkaH1BJMC5jMDrqEUs9QbLeblk+LOczWw/k+4o1t0eVGAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Px2xJzvMowrO87Rklx/3Q+3wF3qg/xN9pFen2sAANkaH1BJMC5jMDrqEUs9QbLeblk+LOczWw/k+4o1t0eVGAg== {"files":[{"bytes":17332,"name":"index.html","sha256":"cdd7d3f315be280c916c9366518daad487f0d12605495c66c226394159663b30"},{"bytes":7190,"name":"publication.md","sha256":"516cbded9486f5170e6fdc91b4d9d89ecdf5ba9e9eb4d3abd8b25e01f2633472"},{"bytes":6888,"name":"publication.txt","sha256":"d70b14090e5cbf9e649cdcd40a5f4c66817e5f297af8c1f654aa9969d4d353be"},{"bytes":2761,"name":"manifest.json","sha256":"92348ef2266c8e692d7651866f7c2ebdb6f8a7cad9cd8b85f55db350d44e561b"},{"bytes":89,"name":"manifest.sig","sha256":"53adbc1300764407b2e90df4c1f529090a122b9b59d2d1fe31a70b35835830be"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c041fe3ad8d93bc95940da80db1ba07eda921ed609585498369f9aa2052a898b"}],"publication_id":"OT-2026-000041849"} Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041849
OpenTechnical

OT-2026-000041849

Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
d70b14090e5cbf9e649cdcd40a5f4c66817e5f297af8c1f654aa9969d4d353be

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041849, “Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041849.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041849" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041849" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041849 Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041849 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041849 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041849 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041850

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
10160f5cee6acc0bad5dbf62507e697d34c2f18b6097e534a208b96b84dfb43b

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041850, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041850.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041850" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041850" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041850 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041850 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041850 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041850 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041850", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 945 }, "figures": [], "files": [ { "bytes": 17132, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6a4f5e8f4847bceef12c3f8a78e2e06e607022d298066de0321614c06e146ccb" }, { "bytes": 6939, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "26e344a079d1b74b0acdece7533456516235783507ada484ee4aa511e93a54d5" }, { "bytes": 6625, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "10160f5cee6acc0bad5dbf62507e697d34c2f18b6097e534a208b96b84dfb43b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041850/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041850", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a5-7089-86a5-aeb19101fcaf" } GPr+ualxJ1cERVqbz452xEyu9F1ncza3FYRrOoL5puaN/Eb9eadUGCQlTr4of6Bm2CtFzvQ6A7Dw/WGqYLRjBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GPr+ualxJ1cERVqbz452xEyu9F1ncza3FYRrOoL5puaN/Eb9eadUGCQlTr4of6Bm2CtFzvQ6A7Dw/WGqYLRjBQ== {"files":[{"bytes":18476,"name":"index.html","sha256":"76a4269d5c56df71182178a8bd873f04bc6a153a8b98803ed4f0e3060e61d930"},{"bytes":8094,"name":"publication.md","sha256":"95653cb22e1d5d0e7a3658a5fac6c65abffde73290830ad7ef3dbf44f181765a"},{"bytes":7750,"name":"publication.txt","sha256":"42fdc340f1df84784261636cee22c171b0e4c21c15f935347d8dd21b91982ed5"},{"bytes":2882,"name":"manifest.json","sha256":"9edcbfd75f51ff7d04e6f0548b1cd94f364a894754ad7cb1c987ac1e2b9275ce"},{"bytes":89,"name":"manifest.sig","sha256":"5ed1496f43a63555ebbd7a04e27bcf9c89636bdd4cb63ce4f90718c2abe26535"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c7c79f598361265f616e8d8fe3283a312a6fde4693951a49644a13230a58ca22"}],"publication_id":"OT-2026-000041851"} Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041851
OpenTechnical

OT-2026-000041851

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
42fdc340f1df84784261636cee22c171b0e4c21c15f935347d8dd21b91982ed5

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041851, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041851.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041851" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041851" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041851 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041851 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041851 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041851 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041851", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1124 }, "figures": [], "files": [ { "bytes": 18476, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "76a4269d5c56df71182178a8bd873f04bc6a153a8b98803ed4f0e3060e61d930" }, { "bytes": 8094, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "95653cb22e1d5d0e7a3658a5fac6c65abffde73290830ad7ef3dbf44f181765a" }, { "bytes": 7750, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "42fdc340f1df84784261636cee22c171b0e4c21c15f935347d8dd21b91982ed5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041851/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041851", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a5-797b-a524-36bc96a174ff" } GTN7EIqFQLiletqZLYb/rtLG1Faea4NKwuKl17XVrs0L2Qn5FcfzIKR2OsiphgDljJuVS9JCW33H2KdmbIYpBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GTN7EIqFQLiletqZLYb/rtLG1Faea4NKwuKl17XVrs0L2Qn5FcfzIKR2OsiphgDljJuVS9JCW33H2KdmbIYpBA== {"files":[{"bytes":16159,"name":"index.html","sha256":"a765e551379a858a38255545a13def04cea7a55ed05eaed3b9da0647fd632bfd"},{"bytes":6247,"name":"publication.md","sha256":"dfff57131f769ba9274ec527c104186b787e58282dc68f0eea7f9947b6bca35f"},{"bytes":5933,"name":"publication.txt","sha256":"7a8f07bb53b3993010ded3659434ec363a410eab67f7833aa5568ba09e4aee8d"},{"bytes":2744,"name":"manifest.json","sha256":"577a010d0a9b80cf14c8bf02cba3dd350808491156d7be372214a21c604dd5d4"},{"bytes":89,"name":"manifest.sig","sha256":"e08a0828f2a74112f898a933b8d51eba6ba597790a886b940dc1b93bbd0eb138"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d44b336c6a2de15f3b667210367b4eff121d9a62b5b90e39b81a38563e33140f"}],"publication_id":"OT-2026-000041852"} Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041852
OpenTechnical

OT-2026-000041852

Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
7a8f07bb53b3993010ded3659434ec363a410eab67f7833aa5568ba09e4aee8d

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041852, “Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041852.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041852" title: "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041852" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041852 Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041852 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041852 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041852 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041852", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16159, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a765e551379a858a38255545a13def04cea7a55ed05eaed3b9da0647fd632bfd" }, { "bytes": 6247, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "dfff57131f769ba9274ec527c104186b787e58282dc68f0eea7f9947b6bca35f" }, { "bytes": 5933, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7a8f07bb53b3993010ded3659434ec363a410eab67f7833aa5568ba09e4aee8d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041852/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041852", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7dc8-8d31-f11b87fedae6" } vMVEjgydgcu2jEB0d7hzZxkm4hpgH8ay+dlbwtKEcpa7GdtznID8P9ShJ8g5jUz/bDMA7If0I9IyB6U9jMLqDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vMVEjgydgcu2jEB0d7hzZxkm4hpgH8ay+dlbwtKEcpa7GdtznID8P9ShJ8g5jUz/bDMA7If0I9IyB6U9jMLqDw== {"files":[{"bytes":17079,"name":"index.html","sha256":"44f07b2af288548e1b8cf4910332b22a6222a116ee0c9f0c4a75698653478b4d"},{"bytes":6980,"name":"publication.md","sha256":"f2f9145a04371e0ce443ee110cef033d5127bea3dea6861ada68a28b00fdaa27"},{"bytes":6678,"name":"publication.txt","sha256":"5cbaf7ab21cb96457c7210bd78e547b6c7756292b99a1a219d34d39a98976b3b"},{"bytes":2761,"name":"manifest.json","sha256":"defbfa70397ba37274d860531a23bd5094f65357eee4d73bef553c761976db34"},{"bytes":89,"name":"manifest.sig","sha256":"1b36825bd1563cfe99cc91877ee48bea1bd18819dfee76f0d8dba5e2cef931a6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"683ca07cfa74a6a7831d17ffd2ac7e9bd03c646a7169a5af7999c86cfd4e574f"}],"publication_id":"OT-2026-000041853"} Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041853
OpenTechnical

OT-2026-000041853

Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
5cbaf7ab21cb96457c7210bd78e547b6c7756292b99a1a219d34d39a98976b3b

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041853, “Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041853.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041853" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041853" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041853 Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041853 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041853 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041853 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041853", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 931 }, "figures": [], "files": [ { "bytes": 17079, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "44f07b2af288548e1b8cf4910332b22a6222a116ee0c9f0c4a75698653478b4d" }, { "bytes": 6980, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f2f9145a04371e0ce443ee110cef033d5127bea3dea6861ada68a28b00fdaa27" }, { "bytes": 6678, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5cbaf7ab21cb96457c7210bd78e547b6c7756292b99a1a219d34d39a98976b3b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041853/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041853", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7016-b1c1-7dae5c7c1b25" } xrp0g0YM+Mp8M+NyA7ZK5VanOBMWROEdjOc+zPD4g0BQKYcQhztJvXuG5VhnM6ZMtaSMZdA9zzA5GqXkWYJsAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: xrp0g0YM+Mp8M+NyA7ZK5VanOBMWROEdjOc+zPD4g0BQKYcQhztJvXuG5VhnM6ZMtaSMZdA9zzA5GqXkWYJsAA== {"files":[{"bytes":17936,"name":"index.html","sha256":"04bd0c580fcaeaf718beb1e50bca1d9243fc2a128fd673ff42f6e5a49298b3f0"},{"bytes":7633,"name":"publication.md","sha256":"b1b8678be2ab619624717ca96f9a6ff8c0c4e16354bf00d56fbfcdf2086f6198"},{"bytes":7316,"name":"publication.txt","sha256":"dd45325b53a22e0c9aff404687442580fd3e41c84730b7af22ca4c77722bac14"},{"bytes":2771,"name":"manifest.json","sha256":"eaa9b826aca35ed4d372e2a51411068d2a8289438e344c2f2aa58473b7ec0049"},{"bytes":89,"name":"manifest.sig","sha256":"0e9306f9bd26b8902ce7b5f835e14f32cf44183ae3674986ef402410ce03020a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"8bcc2b273472246ec8764ada65816eb4ab8a0894534d04a7bbefb29ceb31a330"}],"publication_id":"OT-2026-000041854"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041854
OpenTechnical

OT-2026-000041854

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
dd45325b53a22e0c9aff404687442580fd3e41c84730b7af22ca4c77722bac14

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041854, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041854.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041854" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041854" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041854 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041854 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041854 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041854 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041854", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1050 }, "figures": [], "files": [ { "bytes": 17936, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "04bd0c580fcaeaf718beb1e50bca1d9243fc2a128fd673ff42f6e5a49298b3f0" }, { "bytes": 7633, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b1b8678be2ab619624717ca96f9a6ff8c0c4e16354bf00d56fbfcdf2086f6198" }, { "bytes": 7316, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dd45325b53a22e0c9aff404687442580fd3e41c84730b7af22ca4c77722bac14" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041854/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041854", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-75dc-ad20-99318a5ba752" } 8nzgLb+Nagm1MZQGkg/yJOJL8OW0kWX1V7YqcMJXUABdHlpWpKy+udoOqVVXslQAFJiXLE+X/dUKAKtGl9LUDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8nzgLb+Nagm1MZQGkg/yJOJL8OW0kWX1V7YqcMJXUABdHlpWpKy+udoOqVVXslQAFJiXLE+X/dUKAKtGl9LUDw== {"files":[{"bytes":19282,"name":"index.html","sha256":"7655a746cec37fc53af9d1a9f59b686fb14355a07f76c19b87e87c6cc2c494eb"},{"bytes":8782,"name":"publication.md","sha256":"0a2b903fda809ba08a6e8bbb4ee02fe0a7a18f3416ef296204b7211b74b97bed"},{"bytes":8439,"name":"publication.txt","sha256":"a57e94692c76439dedbefce8d153ec3f65d9f76094d36f0d8e5c76245755fb9f"},{"bytes":2887,"name":"manifest.json","sha256":"1d66bbe98fd59612a3b7ba91aef7784b53b35904179e98950608240259a86eb9"},{"bytes":89,"name":"manifest.sig","sha256":"5edcf146048aae16d84aebbde6945fb290df9554d0f99ac6e5680ec0929a6d08"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b95eacecafbf1d85235925e39cc15ff6b1c8996e5f8e1ca8017214fa69fb6682"}],"publication_id":"OT-2026-000041855"} Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041855
OpenTechnical

OT-2026-000041855

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
a57e94692c76439dedbefce8d153ec3f65d9f76094d36f0d8e5c76245755fb9f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0031]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041855, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041855.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041855" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041855" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0031] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041855 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041855 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0031] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041855 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041855 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041856

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ea8232c49a10aa49ed3566f47b3245f2e060ce65550f1a6ed146569068e28238

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041856, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041856.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041856" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041856" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041856 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041856 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041856 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041856 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041857

Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
93e1190a47c273b381199d03045d7c28fa1118c2aa9a23116abd74e8bb9c92fd

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041857, “Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041857.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041857" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041857" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041857 Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041857 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041857 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041857 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041857", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 860 }, "figures": [], "files": [ { "bytes": 16517, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "09299b7ee9d4118e548162f35db48adbabf3710484ff3f1fe867eaa7beeac84c" }, { "bytes": 6489, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "c265a972b5ce41b4e88dfc6a53a1d9b819cedebadceb2ae42991c9fbd1fae1ee" }, { "bytes": 6193, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "93e1190a47c273b381199d03045d7c28fa1118c2aa9a23116abd74e8bb9c92fd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041857/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041857", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a5-7738-bd65-dc9b43e8b6d5" } XXzloIvqsX0+RZEjp65cQJbLsLFP4NI0tlU+D3lAK7VLs9b/HFLKUrQEqY6gbut/AVhj62SvZPjCkFzxphcXBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XXzloIvqsX0+RZEjp65cQJbLsLFP4NI0tlU+D3lAK7VLs9b/HFLKUrQEqY6gbut/AVhj62SvZPjCkFzxphcXBg== {"files":[{"bytes":17687,"name":"index.html","sha256":"889a983e75c5a8496b184411688046205fc2f5ac1c5fed0603afb51eb3611d3b"},{"bytes":7427,"name":"publication.md","sha256":"5a8a2f98e3abdf0f85166125ac90dedcf6d059cd37f285214e87c25f514209fe"},{"bytes":7110,"name":"publication.txt","sha256":"bc7411a298421e2753b58741620d741f470b5add0f9167d36e51c7e62071f880"},{"bytes":2771,"name":"manifest.json","sha256":"038c859f95358d48170ce79947185609d5b77247e9ed1622d75b649d04842156"},{"bytes":89,"name":"manifest.sig","sha256":"895380117f0a6c548ed93c4cbef74938e98bd2b3118a902a9c6bc1b26993231d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"fc4b82b5b7a2746dc8c081333c91c816aa5db92378ac5779c1d101bf1a50f895"}],"publication_id":"OT-2026-000041858"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041858
OpenTechnical

OT-2026-000041858

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bc7411a298421e2753b58741620d741f470b5add0f9167d36e51c7e62071f880

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041858, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041858.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041858" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041858" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041858 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041858 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041858 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041858 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041858", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1016 }, "figures": [], "files": [ { "bytes": 17687, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "889a983e75c5a8496b184411688046205fc2f5ac1c5fed0603afb51eb3611d3b" }, { "bytes": 7427, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5a8a2f98e3abdf0f85166125ac90dedcf6d059cd37f285214e87c25f514209fe" }, { "bytes": 7110, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bc7411a298421e2753b58741620d741f470b5add0f9167d36e51c7e62071f880" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041858/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041858", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7272-8542-70cb2485f0bb" } 6wHcrVJ8bvsGZfDcoKYSAV+gVsvk2qiIN5e/+yh1UaBeI3I49+yhoiaHcdL9Q7H195jO7P130QfaH5DAZ7K3CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6wHcrVJ8bvsGZfDcoKYSAV+gVsvk2qiIN5e/+yh1UaBeI3I49+yhoiaHcdL9Q7H195jO7P130QfaH5DAZ7K3CQ== {"files":[{"bytes":19029,"name":"index.html","sha256":"621c68b2525d122e1be1c47d83fa4870b0c28ccc7183de04d9573f3e516163de"},{"bytes":8572,"name":"publication.md","sha256":"e32f15daf14b59f58ae02a0b72e7cc86e18ab4fc1db963d92d9ade322b64e5a4"},{"bytes":8229,"name":"publication.txt","sha256":"1c14370b0735f33c0dec1e40c65e9e489d7aa85a6304d39fefc502c6dbdddef8"},{"bytes":2887,"name":"manifest.json","sha256":"5dbfdfc3fef09d916097b701b9759550a39ba0dce89e84a2e624b6a5c0b7bb3a"},{"bytes":89,"name":"manifest.sig","sha256":"fcea5326bd6f9348538e21d4bf9e004a0396eb537fdce4af7b584ca736d44bd3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f5363b1df2d6fcf096cf29aa2f4295986b158402e484431e7e38e79bbcb507ec"}],"publication_id":"OT-2026-000041859"} Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041859
OpenTechnical

OT-2026-000041859

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
1c14370b0735f33c0dec1e40c65e9e489d7aa85a6304d39fefc502c6dbdddef8

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041859, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041859.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041859" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041859" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041859 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041859 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041859 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041859 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041859", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1195 }, "figures": [], "files": [ { "bytes": 19029, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "621c68b2525d122e1be1c47d83fa4870b0c28ccc7183de04d9573f3e516163de" }, { "bytes": 8572, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e32f15daf14b59f58ae02a0b72e7cc86e18ab4fc1db963d92d9ade322b64e5a4" }, { "bytes": 8229, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1c14370b0735f33c0dec1e40c65e9e489d7aa85a6304d39fefc502c6dbdddef8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041859/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041859", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7211-a21f-11f299b6e9a1" } Y7pin4y0nY8LqlJujQaj4gqp/R/YNGOF0jjOv5m50YjfEgmdm5gZUNpUXkDa07vF+o/mp3Lh4biwF3Iqps8NDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Y7pin4y0nY8LqlJujQaj4gqp/R/YNGOF0jjOv5m50YjfEgmdm5gZUNpUXkDa07vF+o/mp3Lh4biwF3Iqps8NDA== {"files":[{"bytes":16143,"name":"index.html","sha256":"61dbbd3acd54c5d3dfde36a4ee21b5e266a6513bf6261c4e34df0f5ca30e1c0f"},{"bytes":6237,"name":"publication.md","sha256":"2f43e8a5b581a65598259000af69b08955b090efa29ee6a60730b78e2c37ed3c"},{"bytes":5926,"name":"publication.txt","sha256":"6941d65c2f3e0038424740f5b49b1e3e4e439d6a7dacb4ddd5ad28221af5922f"},{"bytes":2741,"name":"manifest.json","sha256":"cb95a7ca7661949bdd765891f2b4dec564c5ca5da68b04cd1e0d0e7409441d79"},{"bytes":89,"name":"manifest.sig","sha256":"146e21b806057b8708956a633bd5a7e36f03a76018f3fc5d77881cf63d41b392"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bf69e1c879b38609e78cddab4ad8416420ee8be3b93ce40684e6613ca7a85a10"}],"publication_id":"OT-2026-000041860"} Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041860
OpenTechnical

OT-2026-000041860

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
6941d65c2f3e0038424740f5b49b1e3e4e439d6a7dacb4ddd5ad28221af5922f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041860, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041860.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041860" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041860" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041860 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041860 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041860 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041860 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041861

Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
044caece784a209c0a44ccb9cb1abb0913ad096245eb84495ba8d2368b2ef93a

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041861, “Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041861.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041861" title: "Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041861" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041861 Three cup vacuum gripper, three outlet manifold, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041861 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041861 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041861 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041862

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
c94df993e41afc58e887f7d2be45b4e4dd2cd3a260d3a02ed4ab21e83b162e2b

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041862, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041862.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041862" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041862" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041862 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041862 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041862 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041862 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041862", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 930 }, "figures": [], "files": [ { "bytes": 17078, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b0d3ae7163982bc4b0d667f40ff19fe4f22a47548e443b82d61f4abb2409484f" }, { "bytes": 6885, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fac67c3bc1a52279adffa16a6d86a95d668447005a45306040366eb9a117df9d" }, { "bytes": 6571, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c94df993e41afc58e887f7d2be45b4e4dd2cd3a260d3a02ed4ab21e83b162e2b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041862/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041862", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a5-7099-93a5-a15d7ba13a15" } efbyd+AAL3mfMlpk7cqgG48E5p+whz3sgOJfne3eUNiwYgY63cu3l1b3+V12uhZCyC8Ijfjr89MPoqcyMedVCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: efbyd+AAL3mfMlpk7cqgG48E5p+whz3sgOJfne3eUNiwYgY63cu3l1b3+V12uhZCyC8Ijfjr89MPoqcyMedVCw== {"files":[{"bytes":18422,"name":"index.html","sha256":"7388e467e5f967f97300f577d16e2b980b13fd5206d53c5ab49d467f14e5b1fa"},{"bytes":8040,"name":"publication.md","sha256":"a6c86f6bba8ea228efd351f648d24e454345c8f0b4e5c1bf8eff24eed4597506"},{"bytes":7696,"name":"publication.txt","sha256":"5f50e8f66d00941a7f051b0e1e44caac1c08911dc9cb0ba17b3e45c2512b5383"},{"bytes":2882,"name":"manifest.json","sha256":"6a303e513f0ef9e08b60b80165f8f4364f7be8c60d15e5f006e66f9f5f1daf1e"},{"bytes":89,"name":"manifest.sig","sha256":"f717e52f794b6632a2b77c609b2f309daed4e91c6d6a05049ecae1fae15130f3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"095dbe70b439ff9e7cc54966181b2f3be23dbaaf1c186d2627dbe9d10d1dd0f7"}],"publication_id":"OT-2026-000041863"} Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041863
OpenTechnical

OT-2026-000041863

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
5f50e8f66d00941a7f051b0e1e44caac1c08911dc9cb0ba17b3e45c2512b5383

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041863, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041863.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041863" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041863" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041863 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041863 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041863 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041863 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041863", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1109 }, "figures": [], "files": [ { "bytes": 18422, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7388e467e5f967f97300f577d16e2b980b13fd5206d53c5ab49d467f14e5b1fa" }, { "bytes": 8040, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a6c86f6bba8ea228efd351f648d24e454345c8f0b4e5c1bf8eff24eed4597506" }, { "bytes": 7696, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5f50e8f66d00941a7f051b0e1e44caac1c08911dc9cb0ba17b3e45c2512b5383" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041863/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041863", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a5-7d8f-94ed-8a43db800d70" } Siy45kXSY51S7BAoCHdEXg+8nUA2pBAq0P5jGTUgfx6usV9ghFZ16TAVuM94XeL2uz+yl6IFbTChG3lANzRIDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Siy45kXSY51S7BAoCHdEXg+8nUA2pBAq0P5jGTUgfx6usV9ghFZ16TAVuM94XeL2uz+yl6IFbTChG3lANzRIDA== {"files":[{"bytes":15589,"name":"index.html","sha256":"a45b9faef8f4018147938d72b4f44684654360b5812dcb89bd006bd36fc358d5"},{"bytes":5743,"name":"publication.md","sha256":"05b9b5839f24f4da45f362cb8b6f557466f977b6347984062a708c3876e49e91"},{"bytes":5442,"name":"publication.txt","sha256":"e4f952cb2a33cef467d30b6deb8139dffa447aac83a2dafa8472f51446758139"},{"bytes":2725,"name":"manifest.json","sha256":"d3e731880d24211f69531cececd90b010008c3069c259e625918a4758803f909"},{"bytes":89,"name":"manifest.sig","sha256":"4a975afb439949116d0da113089b1135f24ec0664edd9872144fc5a1ddc43ce3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"804555126cc2d64d9bace6d12d4215a02317bb03419892560af3f6200189de87"}],"publication_id":"OT-2026-000041864"} Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041864
OpenTechnical

OT-2026-000041864

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
e4f952cb2a33cef467d30b6deb8139dffa447aac83a2dafa8472f51446758139

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041864, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041864.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041864" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041864" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041864 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041864 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041864 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041864 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041864", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15589, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a45b9faef8f4018147938d72b4f44684654360b5812dcb89bd006bd36fc358d5" }, { "bytes": 5743, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "05b9b5839f24f4da45f362cb8b6f557466f977b6347984062a708c3876e49e91" }, { "bytes": 5442, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e4f952cb2a33cef467d30b6deb8139dffa447aac83a2dafa8472f51446758139" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041864/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041864", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a5-70bf-b3ec-48e5e8e8301c" } fHMKx1ovQEhgaqqX3SLn8xltouvby069BzE3/noXApzjhhY4XOmShZfeAasH/0vpvWcnhjVEFHOzGm2AUYh5Cw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fHMKx1ovQEhgaqqX3SLn8xltouvby069BzE3/noXApzjhhY4XOmShZfeAasH/0vpvWcnhjVEFHOzGm2AUYh5Cw== {"files":[{"bytes":16506,"name":"index.html","sha256":"37fd2e87a374de1b278670263ddb5452672a0f68c0fafe1bd3a8cd0348fc4747"},{"bytes":6484,"name":"publication.md","sha256":"eac328b0826ad6159c394a82f1d550351d7290ce576aa07f2b678a0aa1d58b90"},{"bytes":6191,"name":"publication.txt","sha256":"77603469426f3a88014cfd00212306f1bca338766427ad7590db03c867552775"},{"bytes":2746,"name":"manifest.json","sha256":"506e2865fcaac2edaface4fbb661fecaa22e66d03687748ae906bdefdbdd47b4"},{"bytes":89,"name":"manifest.sig","sha256":"8e19efc98876c4fcce574bf46f0bf7543ae7ef1333e99d3a44f94747ed9b7834"},{"bytes":227,"name":"manifest.sig.txt","sha256":"392975ba321f1448a1898bc0504eb6044d067847c310cbdb8f2b0a3972293c71"}],"publication_id":"OT-2026-000041865"} Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041865
OpenTechnical

OT-2026-000041865

Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
77603469426f3a88014cfd00212306f1bca338766427ad7590db03c867552775

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041865, “Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041865.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041865" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041865" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041865 Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041865 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041865 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041865 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041865", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 860 }, "figures": [], "files": [ { "bytes": 16506, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "37fd2e87a374de1b278670263ddb5452672a0f68c0fafe1bd3a8cd0348fc4747" }, { "bytes": 6484, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "eac328b0826ad6159c394a82f1d550351d7290ce576aa07f2b678a0aa1d58b90" }, { "bytes": 6191, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "77603469426f3a88014cfd00212306f1bca338766427ad7590db03c867552775" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041865/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041865", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a5-767d-9a27-57b5225cf1e0" } qk67Pz42ttVoZzUXoOi0ygJXRmuPE6DKjOHVLG9sH9Ml7AzHEIw5bpDHcq1x1VRg5hjOmGzowjqkKqAt+bl5Cg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qk67Pz42ttVoZzUXoOi0ygJXRmuPE6DKjOHVLG9sH9Ml7AzHEIw5bpDHcq1x1VRg5hjOmGzowjqkKqAt+bl5Cg== {"files":[{"bytes":17882,"name":"index.html","sha256":"21fda2b9b091472e1ef7206b36a3bb2e2b6f385c0d2a36033abfdaba3c89dbaf"},{"bytes":7579,"name":"publication.md","sha256":"160c2c8132ce08cf6a5eabaf5ca9b6cde02d1b6080f6e0e70864e4fd34aa4076"},{"bytes":7262,"name":"publication.txt","sha256":"d6eed765336bdb2a68c9dd2e4a93630bc4adb24a9e0af304e6db3b6fb6653e18"},{"bytes":2771,"name":"manifest.json","sha256":"2e438471109d50a1a3cf4844b30ea31baa741520b06edabbd07eb7eb9b084793"},{"bytes":89,"name":"manifest.sig","sha256":"e12c3ecc5cdd093e2b6aa42995ce6363e335744cf9c439332621470a97e0e7f7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1c62e9e1f16863a42074759029c9223a42da6a4a1f407b4d7c105e8acca08164"}],"publication_id":"OT-2026-000041866"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041866
OpenTechnical

OT-2026-000041866

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
d6eed765336bdb2a68c9dd2e4a93630bc4adb24a9e0af304e6db3b6fb6653e18

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041866, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041866.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041866" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041866" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041866 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041866 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041866 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041866 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041866", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 17882, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "21fda2b9b091472e1ef7206b36a3bb2e2b6f385c0d2a36033abfdaba3c89dbaf" }, { "bytes": 7579, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "160c2c8132ce08cf6a5eabaf5ca9b6cde02d1b6080f6e0e70864e4fd34aa4076" }, { "bytes": 7262, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d6eed765336bdb2a68c9dd2e4a93630bc4adb24a9e0af304e6db3b6fb6653e18" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041866/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041866", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7250-83b1-65efd9f2e67d" } Zr3l3rk5w6su8o7MXkPmaXXqf91ZhuOuRWEbXPUZ6dXEJw87gIHwO6if6UYnCG/9yiSpj1QgU6YCtYsRpYrUDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Zr3l3rk5w6su8o7MXkPmaXXqf91ZhuOuRWEbXPUZ6dXEJw87gIHwO6if6UYnCG/9yiSpj1QgU6YCtYsRpYrUDw== {"files":[{"bytes":19228,"name":"index.html","sha256":"2eb50165f5206708981f54697864b604e506907ce526245e20a4837c36b3933b"},{"bytes":8728,"name":"publication.md","sha256":"66b7a80156a981ce354fd66770e10b54403f008fde571f64dab2e16838f1024d"},{"bytes":8385,"name":"publication.txt","sha256":"cdb53b967443db2f0b3acebc96869949b791dd1a2792e76a26d524b817e447cd"},{"bytes":2887,"name":"manifest.json","sha256":"6ce4562d0f3c65e5adbe5f66fbcc9d85bbb8d550198f873817c19b494e90c768"},{"bytes":89,"name":"manifest.sig","sha256":"8701cd72a172ceae9d55c604e8d62748785b1444ac7fc1e48a254390e569f2f8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2a5c4475d75b4df1ce5ee42368a073619c30c212039915125ecd064e49b091e2"}],"publication_id":"OT-2026-000041867"} Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041867
OpenTechnical

OT-2026-000041867

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
cdb53b967443db2f0b3acebc96869949b791dd1a2792e76a26d524b817e447cd

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0031]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041867, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041867.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041867" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041867" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0031] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041867 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041867 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0031] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041867 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041867 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041868

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1c0309077cb2e0023683b68d4ac917fa883f29ec33bd2f6795158126c45466ba

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041868, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041868.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041868" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041868" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041868 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041868 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041868 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041868 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041868", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16397, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "753121b413f7a89ebd9842cb39d7334e297831ed2a1e292e8de5368aec5b2b8b" }, { "bytes": 6448, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fa6ab7cec2ad2a65edcf166cab130860b3a24e2865ad0811c8f80317e9d5dca9" }, { "bytes": 6137, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1c0309077cb2e0023683b68d4ac917fa883f29ec33bd2f6795158126c45466ba" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041868/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041868", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-757c-aaf2-01fc33d14800" } Wiz8Tiet3xa8JWcdAjVvffG3XO87VmKgS2APnFrbloJeAp53Z55tK9abJhFveJLGbI0trn64g3DSyb2NfLw/CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Wiz8Tiet3xa8JWcdAjVvffG3XO87VmKgS2APnFrbloJeAp53Z55tK9abJhFveJLGbI0trn64g3DSyb2NfLw/CQ== {"files":[{"bytes":17321,"name":"index.html","sha256":"1b54c34d660216ad198b842bd66c55674a2be27eb440ed5c7a84356553e240c1"},{"bytes":7185,"name":"publication.md","sha256":"987fdda139410b1b4b580fe6deaef6c5218aa54bbc17ddf6f24c95cc5623ae6f"},{"bytes":6886,"name":"publication.txt","sha256":"3284b7bf7037977c292c065d5a994296aa64a73f513b9f0a86b7a72910d61ad7"},{"bytes":2758,"name":"manifest.json","sha256":"3e14f80c83e4a4bfa3b81c29cd8fa13873d580a6bbc36bd891230b9ed09b2c64"},{"bytes":89,"name":"manifest.sig","sha256":"7b9c4b458897a264b6e8719cc46fe442d0c6439789f3fc5f89036147a2baac6f"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2b1d7a2913f479b5951b4ef8eca44cd4e6deea7a0aa4dd389ecc18d4f35e6b9b"}],"publication_id":"OT-2026-000041869"} Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041869
OpenTechnical

OT-2026-000041869

Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
3284b7bf7037977c292c065d5a994296aa64a73f513b9f0a86b7a72910d61ad7

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041869, “Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041869.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041869" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041869" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041869 Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041869 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041869 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041869 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041869", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 966 }, "figures": [], "files": [ { "bytes": 17321, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1b54c34d660216ad198b842bd66c55674a2be27eb440ed5c7a84356553e240c1" }, { "bytes": 7185, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "987fdda139410b1b4b580fe6deaef6c5218aa54bbc17ddf6f24c95cc5623ae6f" }, { "bytes": 6886, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3284b7bf7037977c292c065d5a994296aa64a73f513b9f0a86b7a72910d61ad7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041869/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041869", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7318-98e2-e60f5f8750e1" } KP+ys5UuzbEUD/YiNyiJIaNzcdqkaMA080J+SVDKA3zBTChFZLq+sOjet0AXI0HS7SdM3EHeyiObR7oW5TbYAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: KP+ys5UuzbEUD/YiNyiJIaNzcdqkaMA080J+SVDKA3zBTChFZLq+sOjet0AXI0HS7SdM3EHeyiObR7oW5TbYAw== {"files":[{"bytes":17633,"name":"index.html","sha256":"c4ced6c39b74e764dc3bf713a61f4363a9d9d4d1bc1e4957ac915217fcc09dc6"},{"bytes":7373,"name":"publication.md","sha256":"213f2f60947dc3071b965cfc4782894dbb2e004b5f60e1617736bcdfcaf1a8b2"},{"bytes":7056,"name":"publication.txt","sha256":"6073bcf5b64e71a1d63f89a6daa354be2c932aab206af38d91f33dbd7d03784d"},{"bytes":2771,"name":"manifest.json","sha256":"ff6a611a767b161724bf26450634d958e06c3e825e925f01401db3ffac15b19c"},{"bytes":89,"name":"manifest.sig","sha256":"783cac7aa4151bd579eb9f215e48c254c0a2ee4be502736a706abbf74fb1f005"},{"bytes":227,"name":"manifest.sig.txt","sha256":"329b36631639d1afdebd3a4f4b4cf873485cd55468a5626ef5f6ddf4dc44f3cd"}],"publication_id":"OT-2026-000041870"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041870
OpenTechnical

OT-2026-000041870

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
6073bcf5b64e71a1d63f89a6daa354be2c932aab206af38d91f33dbd7d03784d

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041870, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041870.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041870" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041870" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041870 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041870 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041870 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041870 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041870", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1001 }, "figures": [], "files": [ { "bytes": 17633, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c4ced6c39b74e764dc3bf713a61f4363a9d9d4d1bc1e4957ac915217fcc09dc6" }, { "bytes": 7373, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "213f2f60947dc3071b965cfc4782894dbb2e004b5f60e1617736bcdfcaf1a8b2" }, { "bytes": 7056, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6073bcf5b64e71a1d63f89a6daa354be2c932aab206af38d91f33dbd7d03784d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041870/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041870", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-77de-93e4-45189ed4dd1c" } raiLCwHywarZL8oIQtz1yq08KGglfOxCpD2ttOGgV5ERHxOMEg4SGMhcQiR+z8F1Cet9JPiv46myTFZXV621BA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: raiLCwHywarZL8oIQtz1yq08KGglfOxCpD2ttOGgV5ERHxOMEg4SGMhcQiR+z8F1Cet9JPiv46myTFZXV621BA== {"files":[{"bytes":18975,"name":"index.html","sha256":"f5a8e2fa86fe3fe681fbbce841164a70bd131a555f6bbc05751d10c4f53dca16"},{"bytes":8518,"name":"publication.md","sha256":"e8d720985a9016f02cd060e509a1ba617aa48741658e7907412804cd8b4044f1"},{"bytes":8175,"name":"publication.txt","sha256":"7c3e58a56681aa0c81636302a712689472cb6d32645d0f23781bf00dd63c2349"},{"bytes":2887,"name":"manifest.json","sha256":"d8efa4118e10e263292af0fcde7cc9a2378f7f906c469cddcfe28d8d8febdd2d"},{"bytes":89,"name":"manifest.sig","sha256":"0c18160ad6a54b51cbf5a9a00233a2245623dac57394be0cc31f417c9a5bfca7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6253b9a3909fd62a74b6ca3e4a92aaa72d6fa648cd000ed3f4fbbf19fd5f24e0"}],"publication_id":"OT-2026-000041871"} Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041871
OpenTechnical

OT-2026-000041871

Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
7c3e58a56681aa0c81636302a712689472cb6d32645d0f23781bf00dd63c2349

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041871, “Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041871.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041871" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041871" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041871 Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041871 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041871 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041871 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041871", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1180 }, "figures": [], "files": [ { "bytes": 18975, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f5a8e2fa86fe3fe681fbbce841164a70bd131a555f6bbc05751d10c4f53dca16" }, { "bytes": 8518, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e8d720985a9016f02cd060e509a1ba617aa48741658e7907412804cd8b4044f1" }, { "bytes": 8175, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7c3e58a56681aa0c81636302a712689472cb6d32645d0f23781bf00dd63c2349" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041871/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041871", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7b31-b67c-bb6294e74962" } ihSIZHBv/iKHRoSS17bbXcThB6yykNziISo9vd0dKlXXuTEakLfdd/skUVKpj09HtdhDwaFMnEpCbYDkIoSdBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ihSIZHBv/iKHRoSS17bbXcThB6yykNziISo9vd0dKlXXuTEakLfdd/skUVKpj09HtdhDwaFMnEpCbYDkIoSdBg== {"files":[{"bytes":16144,"name":"index.html","sha256":"9f4b520cf8409d50ef9065a8bb59a19996cb163a595b38e9e06882f1cf29cae8"},{"bytes":6238,"name":"publication.md","sha256":"716a41043cd63336a5e7aa6f1eb0e8ab9f48db3cbd183db6ce7d8e69bb8f4bc4"},{"bytes":5927,"name":"publication.txt","sha256":"f163594a6faebed6a82ebe06b917d3589298b6d578e2bf133362b48e209a5550"},{"bytes":2741,"name":"manifest.json","sha256":"54d26869860366706496a7e8997d37b1b36605b5bba7f4665b8c8dcb7bff06b7"},{"bytes":89,"name":"manifest.sig","sha256":"dd3e43a7ccd63a8211daacafc2d31839360c489bea2ef3865021a08b009c2824"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5117d4648fbe16cf655fd12ce4613258ad51b0de4a7a7d3da66a72df74d35452"}],"publication_id":"OT-2026-000041872"} Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041872
OpenTechnical

OT-2026-000041872

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f163594a6faebed6a82ebe06b917d3589298b6d578e2bf133362b48e209a5550

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041872, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041872.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041872" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041872" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041872 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041872 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041872 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041872 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041872", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16144, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9f4b520cf8409d50ef9065a8bb59a19996cb163a595b38e9e06882f1cf29cae8" }, { "bytes": 6238, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "716a41043cd63336a5e7aa6f1eb0e8ab9f48db3cbd183db6ce7d8e69bb8f4bc4" }, { "bytes": 5927, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f163594a6faebed6a82ebe06b917d3589298b6d578e2bf133362b48e209a5550" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041872/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041872", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7440-b2aa-bcc5d632e148" } 472S+EuIVam3o5M9EJu6mPqPX2yTWxDT43yhcgIJ8bZO8FOhG18CCeRTSQ645WWNvOKEg4rIvRvpnmq3n12ZAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 472S+EuIVam3o5M9EJu6mPqPX2yTWxDT43yhcgIJ8bZO8FOhG18CCeRTSQ645WWNvOKEg4rIvRvpnmq3n12ZAA== {"files":[{"bytes":17068,"name":"index.html","sha256":"c216ae2d815b506065d6726b6d209addfaa05e418fa780dd1375380d181c02c3"},{"bytes":6975,"name":"publication.md","sha256":"f0db70ab391514763231d3ca0564e87b921e22f03f2ac81c21b8e2107ec7642f"},{"bytes":6676,"name":"publication.txt","sha256":"bdcf962771687d53015fdf5ba58f0f63c357ba7b87a14d4acdc6f17cecabfcc3"},{"bytes":2758,"name":"manifest.json","sha256":"8cd975aa286690e9ec9ebea05a192306f14921778ef2673cd5a9f63f1687c8b0"},{"bytes":89,"name":"manifest.sig","sha256":"8bfb002641656e1a815e0f688a7f348b3633fc5206de63fe1396a99c0cd5f83b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6e2f3535678873693469f3302a9b7d65f0595041ee8be32abab6004f1dd3c2be"}],"publication_id":"OT-2026-000041873"} Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041873
OpenTechnical

OT-2026-000041873

Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
bdcf962771687d53015fdf5ba58f0f63c357ba7b87a14d4acdc6f17cecabfcc3

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041873, “Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041873.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041873" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041873" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041873 Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041873 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041873 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041873 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041874

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
7b2aa9b93e215c7c9c20f9a8da22b953bde4f1df98b2c5e7b89323d47abc63ea

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041874, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041874.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041874" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041874" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041874 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041874 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041874 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041874 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041875

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
0bcff4362e9527559f1a77d8514e0512f50e0576301a46dff79a0716a34ee0c4

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041875, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041875.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041875" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041875" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041875 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041875 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041875 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041875 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041875", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1072 }, "figures": [], "files": [ { "bytes": 18176, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6ca58ae5cdbd3a7f5f5d82f3bf478f67dd45229b8bd1cd7bdf99f8b86316faa2" }, { "bytes": 7842, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a5693751ad55b3f2de3edef4ab295e8aa31387e9a09c8093e821a00ebdae58b8" }, { "bytes": 7496, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0bcff4362e9527559f1a77d8514e0512f50e0576301a46dff79a0716a34ee0c4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041875/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041875", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a5-7a1e-806d-0f112a0ff028" } MkoohbEprxHCa8rvQKg5K18jPEAdx1P79I3sfMdlh3BOFdd0kdT476cZDjE9CAVYLF8P9jW0ox8wj2Eay5BdAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MkoohbEprxHCa8rvQKg5K18jPEAdx1P79I3sfMdlh3BOFdd0kdT476cZDjE9CAVYLF8P9jW0ox8wj2Eay5BdAA== {"files":[{"bytes":16047,"name":"index.html","sha256":"afcca265c538e8ba75efa82c5479e05d1ad7ea5779422945b4db9a85f8ebbb05"},{"bytes":6160,"name":"publication.md","sha256":"507605737eb022c6591f95ef9fcd2f0e052d2a5acb567a646d8a1da313654175"},{"bytes":5845,"name":"publication.txt","sha256":"5ca4ee18d19714bdd9aba47c1d99767ce85dee4667317f84d1411d9817c5ffcb"},{"bytes":2755,"name":"manifest.json","sha256":"cc385401f0a812f8374480bf88968baec5f5b1a6e158128d06f25f6a98797e5a"},{"bytes":89,"name":"manifest.sig","sha256":"7a5ae584139ab7b86fad69bffac6c2ea2f80bfb37dc54c1814aea1b143ecdbb8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b2d9a2bbb8565708ad0486df7e5948610a8f21c479a1b586a460845e0ab382d5"}],"publication_id":"OT-2026-000041876"} Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041876
OpenTechnical

OT-2026-000041876

Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5ca4ee18d19714bdd9aba47c1d99767ce85dee4667317f84d1411d9817c5ffcb

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041876, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041876.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041876" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041876" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041876 Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041876 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041876 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041876 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041876", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 804 }, "figures": [], "files": [ { "bytes": 16047, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "afcca265c538e8ba75efa82c5479e05d1ad7ea5779422945b4db9a85f8ebbb05" }, { "bytes": 6160, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "507605737eb022c6591f95ef9fcd2f0e052d2a5acb567a646d8a1da313654175" }, { "bytes": 5845, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5ca4ee18d19714bdd9aba47c1d99767ce85dee4667317f84d1411d9817c5ffcb" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041876/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041876", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7843-beeb-bdf70c190410" } wlH4PAOiuLLn0tWWIBoV6rcDcVl/c+MbYf+h46YThy6RjEUGPOzfTASn8GDSzxPxHtgQ3Rty5FYOSDXlzQYKBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wlH4PAOiuLLn0tWWIBoV6rcDcVl/c+MbYf+h46YThy6RjEUGPOzfTASn8GDSzxPxHtgQ3Rty5FYOSDXlzQYKBg== {"files":[{"bytes":17004,"name":"index.html","sha256":"9c8f549af1be88348e10e3e94854b4fc6e6146c22dcb43afaf199db8b1e1dd16"},{"bytes":6869,"name":"publication.md","sha256":"4b3b5008b9e44802be61fa47bd56a19dee72c2639eb5cce6ccb2408c3aa412be"},{"bytes":6581,"name":"publication.txt","sha256":"fc3410e63fda5b94a4b4c3d19696b88bc695fd9572b9afb6a725b62a10d97324"},{"bytes":2762,"name":"manifest.json","sha256":"5297badd8e2823b2b66f27af040639c44c5799efa838443faf2f1e9c3422e7bc"},{"bytes":89,"name":"manifest.sig","sha256":"e224c8bf52fa0f9d9a59b3b378b893dc664b8128ca872c3367f32855455b6c5c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0b968e71c4854e411fea8c9af8fd6e019bc54617877290e92f4f181dd6ba3b77"}],"publication_id":"OT-2026-000041877"} Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041877
OpenTechnical

OT-2026-000041877

Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
fc3410e63fda5b94a4b4c3d19696b88bc695fd9572b9afb6a725b62a10d97324

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041877, “Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041877.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041877" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041877" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041877 Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041877 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041877 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041877 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041878

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ab45ac65e55e5ee9cfc9471e05d71e8cb3a82e7070775a2de27c66c2427b02c5

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041878, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041878.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041878" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041878" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041878 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041878 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041878 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041878 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041879

Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
08328f80cbe0f9268c6c31448b4f5c3a3cafc8b577d6b567e255d89214e3260d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The foam pad is carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0032]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041879, “Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041879.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041879" title: "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041879" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041879 Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041879 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The foam pad is carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041879 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041879 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041879", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1197 }, "figures": [], "files": [ { "bytes": 19092, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3082ad562c92c1cc8ba0ab5047ebed83919001ddbe8cc3ca3aaa7c532399c46f" }, { "bytes": 8568, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3f1cc220b746c6bcd568b3496511521da03ec22d6c5509e7ca025b5fe524961b" }, { "bytes": 8237, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "08328f80cbe0f9268c6c31448b4f5c3a3cafc8b577d6b567e255d89214e3260d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041879/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041879", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7d4c-98d9-5b289468ae42" } FrxEkgxoHgJxZNmGbfN+yFB0cddYFHSn0JFNTmT4XXpnIGS2MRqfXQAbPGjmWxK5BryNB37zqxz9+uC+ROXpDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: FrxEkgxoHgJxZNmGbfN+yFB0cddYFHSn0JFNTmT4XXpnIGS2MRqfXQAbPGjmWxK5BryNB37zqxz9+uC+ROXpDg== {"files":[{"bytes":15493,"name":"index.html","sha256":"b03b5ac999b35568b6cc42d2234a7631ece2652f6d93da66e420bca5eb4305d9"},{"bytes":5673,"name":"publication.md","sha256":"b405b4f9aa6e8904e95bb033cb69138988f1d4af38db8408d01e2b9cee24c4fb"},{"bytes":5361,"name":"publication.txt","sha256":"f93b25169d476c202f79d296dc88a141acbae99cbfd8ad0b6aeb5244af0b1ca4"},{"bytes":2746,"name":"manifest.json","sha256":"f93cefe86b7c3d934815b914da1d94730895d295956510c0c25c717e6e9a4fd0"},{"bytes":89,"name":"manifest.sig","sha256":"2d1649364b2e9d9354a12ddd823dc4f646f16279dc0261971edccb4fbcaf7c86"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c9de9318909787a0ee0e30dbbfd504db1926d0b835daa8f17ef7646ff47a36b7"}],"publication_id":"OT-2026-000041880"} Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000041880
OpenTechnical

OT-2026-000041880

Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
f93b25169d476c202f79d296dc88a141acbae99cbfd8ad0b6aeb5244af0b1ca4

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041880, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041880.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041880" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041880" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041880 Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041880 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041880 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041880 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041880", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 733 }, "figures": [], "files": [ { "bytes": 15493, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b03b5ac999b35568b6cc42d2234a7631ece2652f6d93da66e420bca5eb4305d9" }, { "bytes": 5673, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b405b4f9aa6e8904e95bb033cb69138988f1d4af38db8408d01e2b9cee24c4fb" }, { "bytes": 5361, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f93b25169d476c202f79d296dc88a141acbae99cbfd8ad0b6aeb5244af0b1ca4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041880/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041880", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a5-79a8-b6bd-a36f45a38a57" } vKM8oTwlaE9MPGLvv02ErHYjF2/AfXGKxdvA9rh3AtCC4kkQ5juZ4O0m1vhf7qzstL8yJWpnYtW+ZPx5RiH5Bw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vKM8oTwlaE9MPGLvv02ErHYjF2/AfXGKxdvA9rh3AtCC4kkQ5juZ4O0m1vhf7qzstL8yJWpnYtW+ZPx5RiH5Bw== {"files":[{"bytes":17809,"name":"index.html","sha256":"093b8c9abe80087aeaa45c25c9c0ea8a430ffeb5bafbe06bb03e6859d3b10d88"},{"bytes":7560,"name":"publication.md","sha256":"2e1319254210586e08e97f09520ee50fb24ee2c0d544daa5d65c1212d3ec62f6"},{"bytes":7266,"name":"publication.txt","sha256":"c17da80cbd84d93d3893cd5aea37a782250b8ff6d36c5d78e323a4e48738a913"},{"bytes":2775,"name":"manifest.json","sha256":"6129b9805fe1af64476d53aa05434b9fa0f42d4eb236e41fa84d5c320c8cf463"},{"bytes":89,"name":"manifest.sig","sha256":"5c982bb6a22e52dde5281dde4f8c828b32d82eb54071bc29f6508d7c9630fcb8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"0fa4f2805c82457ab8d277b2111ec0367630f593cb58ad2d12d74cf2182cc303"}],"publication_id":"OT-2026-000041881"} Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041881
OpenTechnical

OT-2026-000041881

Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
c17da80cbd84d93d3893cd5aea37a782250b8ff6d36c5d78e323a4e48738a913

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0021]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041881, “Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041881.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041881" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041881" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041881 Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041881 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0021] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041881 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041881 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041881", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1034 }, "figures": [], "files": [ { "bytes": 17809, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "093b8c9abe80087aeaa45c25c9c0ea8a430ffeb5bafbe06bb03e6859d3b10d88" }, { "bytes": 7560, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2e1319254210586e08e97f09520ee50fb24ee2c0d544daa5d65c1212d3ec62f6" }, { "bytes": 7266, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c17da80cbd84d93d3893cd5aea37a782250b8ff6d36c5d78e323a4e48738a913" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041881/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041881", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-79a5-a4a9-b9cbdb2b7521" } hB4t6/DatmOcujy99MVnw2XAaclWeAtena/qOvWlp5KAYFs6plALTA4OCsySNtwWSNl6YcctdxfLdhWCloUjDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: hB4t6/DatmOcujy99MVnw2XAaclWeAtena/qOvWlp5KAYFs6plALTA4OCsySNtwWSNl6YcctdxfLdhWCloUjDg== {"files":[{"bytes":17914,"name":"index.html","sha256":"feba8f36a513821032d5e715cc5ed597f0ba7bab3d533581e3b60c11b38e313a"},{"bytes":7603,"name":"publication.md","sha256":"661b257c27c250d0fd774371a1a16572cd459906e1273af24b68df29cf9dfd09"},{"bytes":7282,"name":"publication.txt","sha256":"071b1b35b439026b1f90516c5198221a1f8bf53cc2a308bdeb15e7b0e0e07518"},{"bytes":2777,"name":"manifest.json","sha256":"2a2e7d95d03a1f5338f6f343cc4221961ab6885a01423cfe2209f6f2165c1fcc"},{"bytes":89,"name":"manifest.sig","sha256":"820588535995defc7ce9a800c7d5ee3b07944f58348cbee106136a3598b5cdc8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"546f28d8f53c242a3281525cf8611a4c69604ac57a24c3087a0f64c2934b1b2a"}],"publication_id":"OT-2026-000041882"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041882
OpenTechnical

OT-2026-000041882

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
071b1b35b439026b1f90516c5198221a1f8bf53cc2a308bdeb15e7b0e0e07518

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041882, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041882.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041882" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041882" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041882 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041882 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041882 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041882 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041882", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1035 }, "figures": [], "files": [ { "bytes": 17914, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "feba8f36a513821032d5e715cc5ed597f0ba7bab3d533581e3b60c11b38e313a" }, { "bytes": 7603, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "661b257c27c250d0fd774371a1a16572cd459906e1273af24b68df29cf9dfd09" }, { "bytes": 7282, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "071b1b35b439026b1f90516c5198221a1f8bf53cc2a308bdeb15e7b0e0e07518" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041882/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041882", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a5-7da7-a2e3-c56535a5cf87" } 2tgIhBDTKRdObSIW1E7gpHmjYyJHmnROraGlQOFxC7DUGPXNJ5tkfX7aL8s6LcgpXK2UYtrEb9Fe3mUgU1dbCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2tgIhBDTKRdObSIW1E7gpHmjYyJHmnROraGlQOFxC7DUGPXNJ5tkfX7aL8s6LcgpXK2UYtrEb9Fe3mUgU1dbCg== {"files":[{"bytes":18284,"name":"index.html","sha256":"1a7f60faa834d1fbafe494c7d1af1ccfd3a5f0039cbad5cda00da2423872ce53"},{"bytes":7879,"name":"publication.md","sha256":"ca1d2f90febdde77c4ccade1a2cfb1937361b08663dab52a6bc68cb4240923ee"},{"bytes":7552,"name":"publication.txt","sha256":"7c33b9df4dda3ebdc549867fdaff9345d4dc0a1679996aee8b597ad2f5c50baf"},{"bytes":2844,"name":"manifest.json","sha256":"d4d997f34293032299a8600235ae40c46d78151cec9acd843b7d69d6fad79941"},{"bytes":89,"name":"manifest.sig","sha256":"0c82ef65a154e0b60acb6d8917c4bcda9124c8774f3709e8b238160908f0f396"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d6a0219df0123fd1e2addb6f4521f999a93b69615bdb52228ad0b3ee81561f68"}],"publication_id":"OT-2026-000041883"} Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041883
OpenTechnical

OT-2026-000041883

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
7c33b9df4dda3ebdc549867fdaff9345d4dc0a1679996aee8b597ad2f5c50baf

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041883, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041883.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041883" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041883" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041883 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041883 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041883 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041883 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041883", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1089 }, "figures": [], "files": [ { "bytes": 18284, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1a7f60faa834d1fbafe494c7d1af1ccfd3a5f0039cbad5cda00da2423872ce53" }, { "bytes": 7879, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ca1d2f90febdde77c4ccade1a2cfb1937361b08663dab52a6bc68cb4240923ee" }, { "bytes": 7552, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7c33b9df4dda3ebdc549867fdaff9345d4dc0a1679996aee8b597ad2f5c50baf" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041883/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041883", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a6-7871-bbe8-96ead3f3a107" } TexPF1zZioI6GH6xqVxw/D0ayBGSwX8ZBqFngQnxyUm9pj6tDpYXJT3hDIrJQBPAlWlC9dZahoPvPP8TYkwzAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: TexPF1zZioI6GH6xqVxw/D0ayBGSwX8ZBqFngQnxyUm9pj6tDpYXJT3hDIrJQBPAlWlC9dZahoPvPP8TYkwzAQ== {"files":[{"bytes":16301,"name":"index.html","sha256":"849ef1eb4a2e4f7f1906e971423f67339e4f0a741507898955f0fffe22d85ae1"},{"bytes":6371,"name":"publication.md","sha256":"11b1cd039832c144d36ecfd9200ef4af5a06bd81c4a1b845964abbc19ff36583"},{"bytes":6056,"name":"publication.txt","sha256":"e27e44a0ca571eaf87914e68fd6db4c22be6e45e41e32e262129d1276682fd56"},{"bytes":2755,"name":"manifest.json","sha256":"0e4e9c1e225622fefeace454e1e4e70ede12fda7cc6e097b79e5ed8c50a4f01c"},{"bytes":89,"name":"manifest.sig","sha256":"d38f05548a3b999618f1ab59aebbbc70723a252b1fee76b3b325c9618822ede2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bc34edfc4e1f9683a9e2ffd29129428a10e8225d32534589b58e99c729ec32e1"}],"publication_id":"OT-2026-000041884"} Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041884
OpenTechnical

OT-2026-000041884

Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
e27e44a0ca571eaf87914e68fd6db4c22be6e45e41e32e262129d1276682fd56

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041884, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041884.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041884" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041884" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041884 Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041884 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041884 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041884 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041884", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 839 }, "figures": [], "files": [ { "bytes": 16301, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "849ef1eb4a2e4f7f1906e971423f67339e4f0a741507898955f0fffe22d85ae1" }, { "bytes": 6371, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "11b1cd039832c144d36ecfd9200ef4af5a06bd81c4a1b845964abbc19ff36583" }, { "bytes": 6056, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e27e44a0ca571eaf87914e68fd6db4c22be6e45e41e32e262129d1276682fd56" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041884/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041884", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7e64-8e84-e75e6d389422" } fu2UiBFrem9zUtoZDM/C2KkVE4GewjCw+U98CBhr7gJVs8DksXEWb44Y4DPssOllzDjhQXEKlZhhVmXecYGqCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fu2UiBFrem9zUtoZDM/C2KkVE4GewjCw+U98CBhr7gJVs8DksXEWb44Y4DPssOllzDjhQXEKlZhhVmXecYGqCQ== {"files":[{"bytes":17560,"name":"index.html","sha256":"71a58c729a0b9fa50af0219554eda7399d58d8d0d1bd5c3f429899730b0d9cdb"},{"bytes":7354,"name":"publication.md","sha256":"2d9b0705cb7f77227df7cf327c2564dfc80e294445081b5b0728d2455d3d7c72"},{"bytes":7060,"name":"publication.txt","sha256":"98a95329cec54a14e09ff2c0b37c9c30540e3750c9de3e477db4ce7c9624000a"},{"bytes":2775,"name":"manifest.json","sha256":"bcc4e4c972a03347fe9f1e74fa60dede66fc8165539ee528331f6e34508fdc77"},{"bytes":89,"name":"manifest.sig","sha256":"7df54675552c4050fbc04e7df5ec73934057941bf4a7f2164f0cc8a82e4e033c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"5471c2c6e04f28b3f1dbfc66d2f4500eba6a463d1f7c64630055b70ad0baf892"}],"publication_id":"OT-2026-000041885"} Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041885
OpenTechnical

OT-2026-000041885

Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
98a95329cec54a14e09ff2c0b37c9c30540e3750c9de3e477db4ce7c9624000a

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041885, “Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041885.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041885" title: "Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041885" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041885 Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041885 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041885 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041885 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041885", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1000 }, "figures": [], "files": [ { "bytes": 17560, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "71a58c729a0b9fa50af0219554eda7399d58d8d0d1bd5c3f429899730b0d9cdb" }, { "bytes": 7354, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2d9b0705cb7f77227df7cf327c2564dfc80e294445081b5b0728d2455d3d7c72" }, { "bytes": 7060, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "98a95329cec54a14e09ff2c0b37c9c30540e3750c9de3e477db4ce7c9624000a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041885/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041885", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7bfc-88e4-534d69cc5cf5" } VAEx6OSjtsf4p/p/XVVB+stFrjbiyc3PeGxGcTd9y9tVbxriVf1xut+B+eq+iKPQwzmYiMVs8p7O5N+p2W7IBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: VAEx6OSjtsf4p/p/XVVB+stFrjbiyc3PeGxGcTd9y9tVbxriVf1xut+B+eq+iKPQwzmYiMVs8p7O5N+p2W7IBw== {"files":[{"bytes":17665,"name":"index.html","sha256":"43a622c2cd0dda8d373429cd2b3c3653b88a60040c752f080921ba32ce4c560c"},{"bytes":7397,"name":"publication.md","sha256":"453218e404c1e4d4aaf7f2aba23b12015c7bb50a1a9d82e4e751658b27e890e7"},{"bytes":7076,"name":"publication.txt","sha256":"349ed94ff8e5179cc6e9f8036e05f2f37bcd1e284557062a220aea0b5b8dfce4"},{"bytes":2777,"name":"manifest.json","sha256":"63dac76c78c5ff80c1011b8586d5577a3fe60aef105885991075a062a9e7955d"},{"bytes":89,"name":"manifest.sig","sha256":"fdb9f8d1c139cbaefeb63fcf9e5a96048d58eb20e623770730a095e3a1a2b0dd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"328d89e57a2349f7e81a8052547ae17a887f34b64a40933191db0873bfe451c0"}],"publication_id":"OT-2026-000041886"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041886
OpenTechnical

OT-2026-000041886

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
349ed94ff8e5179cc6e9f8036e05f2f37bcd1e284557062a220aea0b5b8dfce4

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041886, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041886.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041886" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041886" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041886 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041886 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041886 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041886 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041886", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1001 }, "figures": [], "files": [ { "bytes": 17665, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "43a622c2cd0dda8d373429cd2b3c3653b88a60040c752f080921ba32ce4c560c" }, { "bytes": 7397, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "453218e404c1e4d4aaf7f2aba23b12015c7bb50a1a9d82e4e751658b27e890e7" }, { "bytes": 7076, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "349ed94ff8e5179cc6e9f8036e05f2f37bcd1e284557062a220aea0b5b8dfce4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041886/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041886", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7aa8-85ef-1e8f3abb4d38" } pAi59S8Hx8hHSEKCuZekMxVpbFE3Bz2/y0tR6LBkaT44TTPjb94XjBkZ+o/SFCNlCqXYgTmt+IbN7R7pVySxAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pAi59S8Hx8hHSEKCuZekMxVpbFE3Bz2/y0tR6LBkaT44TTPjb94XjBkZ+o/SFCNlCqXYgTmt+IbN7R7pVySxAA== {"files":[{"bytes":19099,"name":"index.html","sha256":"fe0f5f8d470383b3cf0a9d80722475b7eb422babf234c62fce80ed932c17a477"},{"bytes":8580,"name":"publication.md","sha256":"f3e89bcdd239153d95eaea1d1193969bd1ce0a54e17da25ef74e8886e27d336c"},{"bytes":8247,"name":"publication.txt","sha256":"7e758517d72f4da2e784e4bec1da90338770a93e5f0ece820a18da5f4742a07b"},{"bytes":2856,"name":"manifest.json","sha256":"d964f67728e2d607d478f107e7c976cbecc2c97129c92cc0ea19349a56da7420"},{"bytes":89,"name":"manifest.sig","sha256":"b158e9f518c98293cac80eb6edad55c71408e831206527356f4efb1e7695da36"},{"bytes":227,"name":"manifest.sig.txt","sha256":"09a5f01f26205c5a0f2842ee057f1c643201d629487472ecdba45223e7c8d466"}],"publication_id":"OT-2026-000041887"} Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041887
OpenTechnical

OT-2026-000041887

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
7e758517d72f4da2e784e4bec1da90338770a93e5f0ece820a18da5f4742a07b

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041887, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041887.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041887" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041887" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041887 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041887 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041887 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041887 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041887", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1195 }, "figures": [], "files": [ { "bytes": 19099, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "fe0f5f8d470383b3cf0a9d80722475b7eb422babf234c62fce80ed932c17a477" }, { "bytes": 8580, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f3e89bcdd239153d95eaea1d1193969bd1ce0a54e17da25ef74e8886e27d336c" }, { "bytes": 8247, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7e758517d72f4da2e784e4bec1da90338770a93e5f0ece820a18da5f4742a07b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041887/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041887", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7453-8314-1526ef6f97c1" } cpuv9CgWsZ9uCQLUfrWBhxeffBiK8VfyR2j7fGkujYISwvpz4nQbgqlyeg4exjJQkGqKx62F558UPoNF2I3EAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cpuv9CgWsZ9uCQLUfrWBhxeffBiK8VfyR2j7fGkujYISwvpz4nQbgqlyeg4exjJQkGqKx62F558UPoNF2I3EAg== {"files":[{"bytes":16048,"name":"index.html","sha256":"951adf699188aed6e076921af64abfc52769101251d0a0e2a50e2ecb5924ae20"},{"bytes":6161,"name":"publication.md","sha256":"b6bc1facdafdc178fbcf486232add69cee97c874c89d63642dbace2cfe5bfd4c"},{"bytes":5846,"name":"publication.txt","sha256":"5a1cbf4837018554a4d365bac9ac423f9f813ccd1588074c44c8c9376f8f367b"},{"bytes":2755,"name":"manifest.json","sha256":"16d3f1695a26b52835c5e70cc2479efff2013a34163bfb6f882c9db08af1de74"},{"bytes":89,"name":"manifest.sig","sha256":"8a31bce3b090d4947d92d2baa1e88da0d44af53b5e196160dc666eee990d4b6d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"729c33c4aa1fc0c1b633d48ff870bd4a162f9e212e829bfa39c37d5b3f91105e"}],"publication_id":"OT-2026-000041888"} Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041888
OpenTechnical

OT-2026-000041888

Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5a1cbf4837018554a4d365bac9ac423f9f813ccd1588074c44c8c9376f8f367b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041888, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041888.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041888" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041888" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041888 Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041888 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041888 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041888 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041888", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 804 }, "figures": [], "files": [ { "bytes": 16048, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "951adf699188aed6e076921af64abfc52769101251d0a0e2a50e2ecb5924ae20" }, { "bytes": 6161, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b6bc1facdafdc178fbcf486232add69cee97c874c89d63642dbace2cfe5bfd4c" }, { "bytes": 5846, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5a1cbf4837018554a4d365bac9ac423f9f813ccd1588074c44c8c9376f8f367b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041888/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041888", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-78c3-b6e3-d20fad57b132" } GPP78RruZrnb9FrIZVkikHLsCOoAFKDAdT0243cX3T5Dm6mT/+FuJoM0Uuxa/lt9QCY4u0XqsnMWoDksGD3OCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GPP78RruZrnb9FrIZVkikHLsCOoAFKDAdT0243cX3T5Dm6mT/+FuJoM0Uuxa/lt9QCY4u0XqsnMWoDksGD3OCw== {"files":[{"bytes":17798,"name":"index.html","sha256":"51d8b5078a975194f591fafbbbb3691c559991a66de7c6ec9c9418f59375618a"},{"bytes":7555,"name":"publication.md","sha256":"1c7fa54a1057619d1ff598773fa89e1abd3cfd7c77f32f2e3c6ce55bc8f15196"},{"bytes":7264,"name":"publication.txt","sha256":"a7d2608d24899d8921f190829344b1bacb1b06c65d37765a6388bacf5d17fc77"},{"bytes":2772,"name":"manifest.json","sha256":"dd4c43552fde1b3fbced8ceb55516a47444cc6cecab6aff439591a38408c4241"},{"bytes":89,"name":"manifest.sig","sha256":"cef28391f1f0db7d956ec25d984fcf3bc4b6988d6e51ef627296b47c6b666564"},{"bytes":227,"name":"manifest.sig.txt","sha256":"af81e53cd88eba3dca3cd062fa15c81c2777896f0fe3bfea82e3854bedb7ca2c"}],"publication_id":"OT-2026-000041889"} Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041889
OpenTechnical

OT-2026-000041889

Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
a7d2608d24899d8921f190829344b1bacb1b06c65d37765a6388bacf5d17fc77

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0021]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041889, “Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041889.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041889" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041889" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041889 Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041889 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0021] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041889 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041889 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041890

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
9f60b6ca0605db46869b8f0fbb50f2b1af148b3f47fba8402345fbbed8052926

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041890, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041890.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041890" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041890" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041890 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041890 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041890 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041890 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041890", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 894 }, "figures": [], "files": [ { "bytes": 16818, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a749510121e9e774c956520f990f323a442bd0323017fb3a8365f5f06306e1cf" }, { "bytes": 6729, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b44af8b13a7434326367a761cda41d4c22cdab449a1346eabb8615e97d585183" }, { "bytes": 6391, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9f60b6ca0605db46869b8f0fbb50f2b1af148b3f47fba8402345fbbed8052926" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041890/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041890", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a6-7a54-9de3-3b5d9047a22d" } 8RiQZUAwoDJVfe1Fk5HzSWv0Y6qVGHZLUrydc4E8swCYwHwJyR3SzTqv/EHJrmwJw4SG1Bj198ZMCRMKGnABDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8RiQZUAwoDJVfe1Fk5HzSWv0Y6qVGHZLUrydc4E8swCYwHwJyR3SzTqv/EHJrmwJw4SG1Bj198ZMCRMKGnABDw== {"files":[{"bytes":18846,"name":"index.html","sha256":"5b66995f5d360ba68a9861e237a1587a040cb2a7ef8882a510303baad69044e4"},{"bytes":8370,"name":"publication.md","sha256":"d230d97093245d59fe7ff0ae410f7c0825fcb66213e1e1143012c0c3308c444f"},{"bytes":8037,"name":"publication.txt","sha256":"16d7942414cb0f8f3396640d78563361fdf23dead4596e615a04a2b5b39a96a1"},{"bytes":2856,"name":"manifest.json","sha256":"0b44385db2cd3dd250cb4b1fa943968f81dae4fadb8ba461ad46ec9e640701b7"},{"bytes":89,"name":"manifest.sig","sha256":"5b8f236ca63408c3509b9463383c5da0ec0dfff9dc7edffff0485fdfa212028b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"443bd29a8bb8e4082b8a7d08616f725f7928ea47aa4f55e0a42af2b3bd23dffc"}],"publication_id":"OT-2026-000041891"} Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041891
OpenTechnical

OT-2026-000041891

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
16d7942414cb0f8f3396640d78563361fdf23dead4596e615a04a2b5b39a96a1

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041891, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041891.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041891" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041891" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041891 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041891 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041891 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041891 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041892

Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
240da6907a60824fc9ab4bedda203a67c4f150a0472d9524c6d8366a69120550

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The vacuum pump is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041892, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041892.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041892" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041892" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041892 Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041892 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The vacuum pump is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041892 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041892 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041892", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 733 }, "figures": [], "files": [ { "bytes": 15497, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c82592c112482558066136bb87f1aeb49075c048094f565e8f3fe945135ae544" }, { "bytes": 5677, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "bb5422ee794c285ceec9eed3836dad9a4323fe0b75e91c89194d82333a3ae3c8" }, { "bytes": 5365, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "240da6907a60824fc9ab4bedda203a67c4f150a0472d9524c6d8366a69120550" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041892/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041892", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a6-7ddd-9420-f336bf1311dc" } vttNSZ2dFWv94vY7LlM9U15B2X/HInBi3btffLw+kEPW35i7mnrQ6X4CT54BiLjuLB8K/Q4PLOWUjgmH78QYBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: vttNSZ2dFWv94vY7LlM9U15B2X/HInBi3btffLw+kEPW35i7mnrQ6X4CT54BiLjuLB8K/Q4PLOWUjgmH78QYBw== {"files":[{"bytes":17549,"name":"index.html","sha256":"e2e22f565d5ae09b90d1edbbb64f8ed8db42536573f1d24cd8f58bbd5d1476fa"},{"bytes":7349,"name":"publication.md","sha256":"4ed9e3d933ce6f0683810d409d4f085e87204864b03550bcba847e0110a53254"},{"bytes":7058,"name":"publication.txt","sha256":"558e0ae6c0bcb70602d8b40da2084e9764092f060dae633858cb8af280ee0f9e"},{"bytes":2772,"name":"manifest.json","sha256":"f575b9a8f6458d2468968474ae958bd1fda6fa1142f18c2475c4f39d3503b1b4"},{"bytes":89,"name":"manifest.sig","sha256":"327640d39a53a2e9742ebd53ccc7ebd6bf4b8290e3f53e7dd884e8e3ac56a92d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"08e680419a29058a49cef408416ca075e48a04554d8b99fb9833164e49781ebd"}],"publication_id":"OT-2026-000041893"} Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041893
OpenTechnical

OT-2026-000041893

Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
558e0ae6c0bcb70602d8b40da2084e9764092f060dae633858cb8af280ee0f9e

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041893, “Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041893.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041893" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041893" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041893 Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041893 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041893 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041893 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041894

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
b36eb3f250e651a44cd39cc4ac05533932a34c4ce8f634db9d446814f0184ba5

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041894, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041894.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041894" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041894" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041894 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041894 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041894 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041894 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041895

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
4529bdb70e2689ae860fdf6f7ca44d21a9fc10080f92ea6891dd443a8a1cb46c

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041895, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041895.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041895" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041895" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041895 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041895 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041895 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041895 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041895", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1089 }, "figures": [], "files": [ { "bytes": 18284, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "92fd8ada08055caa32319209f7ab8de5a2bd98186cdb3334d2323a82e7ff829a" }, { "bytes": 7879, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cb3bf020c8fdcde63250b819f9e28aa68a2d64fcbb2f6824c8c4eb753a67c180" }, { "bytes": 7552, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4529bdb70e2689ae860fdf6f7ca44d21a9fc10080f92ea6891dd443a8a1cb46c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041895/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041895", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a6-7b14-8c1b-439d8b7fc7ea" } mkINQXwrwZXQw3hrf+VjTz8+kgYMJ8bjqXwIdY06wbERfPBHvw5gbE08RND6oIkOx49okFDliY/bkWFr3dvwCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: mkINQXwrwZXQw3hrf+VjTz8+kgYMJ8bjqXwIdY06wbERfPBHvw5gbE08RND6oIkOx49okFDliY/bkWFr3dvwCw== {"files":[{"bytes":16305,"name":"index.html","sha256":"8c1afab6fa0c2d521afe8b9b26e5b725209d13dffbd52ba18f8ab812ebeec013"},{"bytes":6375,"name":"publication.md","sha256":"33a879dd020eb4da0a4b91b6a4633d79e266cb33c21d97d177a32795993b0eb1"},{"bytes":6060,"name":"publication.txt","sha256":"06acdba6b576a57925be0b094822fb8ae244499d91d19c917f1f64103d25ccb0"},{"bytes":2755,"name":"manifest.json","sha256":"f17aa12e5f886a5ceded514d82cb2a5b5d3b6e03fd2f07eee125d4c1cd7af8e7"},{"bytes":89,"name":"manifest.sig","sha256":"3e01925802f74cb7b948e3ac2183bc9f07332fcd0997793d5ce48f87871341fb"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6a34e37fdd84892cb96e8f5e73ef3af6731e118b3547e43d683dd786c6b8ad12"}],"publication_id":"OT-2026-000041896"} Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041896
OpenTechnical

OT-2026-000041896

Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
06acdba6b576a57925be0b094822fb8ae244499d91d19c917f1f64103d25ccb0

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041896, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041896.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041896" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041896" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041896 Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041896 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041896 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041896 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041896", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 839 }, "figures": [], "files": [ { "bytes": 16305, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8c1afab6fa0c2d521afe8b9b26e5b725209d13dffbd52ba18f8ab812ebeec013" }, { "bytes": 6375, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "33a879dd020eb4da0a4b91b6a4633d79e266cb33c21d97d177a32795993b0eb1" }, { "bytes": 6060, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "06acdba6b576a57925be0b094822fb8ae244499d91d19c917f1f64103d25ccb0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041896/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "blow-off valve", "blow off release", "compressed air supply", "electric actuation", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041896", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7ebd-a4cd-361900266f56" } 6y8zEdYiC5yZ1SUE+TL3mwOAmZ7w26MT4b0JNARL8ZcPKdEGu0nQbaIpuYWfCPUB26aGheiHJwzMS2E67SedCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 6y8zEdYiC5yZ1SUE+TL3mwOAmZ7w26MT4b0JNARL8ZcPKdEGu0nQbaIpuYWfCPUB26aGheiHJwzMS2E67SedCw== {"files":[{"bytes":16993,"name":"index.html","sha256":"3143bf48e119829f1b592f8c941e3a07b1c05a435294ab5be767a7f21a524e5c"},{"bytes":6864,"name":"publication.md","sha256":"93cdf64dc796249947a057f552f7875a47589da66c68fa3c33452beaec6bd6aa"},{"bytes":6579,"name":"publication.txt","sha256":"f609addbd8cdd078e6e6c571595ce978106854c5710ac493d3ed01ea0c68dfbd"},{"bytes":2759,"name":"manifest.json","sha256":"3a6dbb7ca77576def73cf21e7cfc6f52c7c5e5ffdb469a3a8ac4de03017838a9"},{"bytes":89,"name":"manifest.sig","sha256":"335c1028e233e1f23de7932da0ba49d3044c11ac6945773e27fd396dd26cef7d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6d815a1ffc4d803b2c71642c4dce928f64ca4c4ab85910713c61c36474c3438a"}],"publication_id":"OT-2026-000041897"} Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041897
OpenTechnical

OT-2026-000041897

Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
f609addbd8cdd078e6e6c571595ce978106854c5710ac493d3ed01ea0c68dfbd

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041897, “Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041897.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041897" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041897" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041897 Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041897 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041897 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041897 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041897", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 27, "words": 929 }, "figures": [], "files": [ { "bytes": 16993, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3143bf48e119829f1b592f8c941e3a07b1c05a435294ab5be767a7f21a524e5c" }, { "bytes": 6864, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "93cdf64dc796249947a057f552f7875a47589da66c68fa3c33452beaec6bd6aa" }, { "bytes": 6579, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f609addbd8cdd078e6e6c571595ce978106854c5710ac493d3ed01ea0c68dfbd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041897/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041897", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a6-76fe-9941-4bd8ecd6b90d" } Ln45wUJbtn4bQawABjbiHmFxv74ZS+7t/zKEh1JhGGZ2t6+SZgwQhGsz6CQLYucNm7wsLr0La1Ww9sI2TWbFBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Ln45wUJbtn4bQawABjbiHmFxv74ZS+7t/zKEh1JhGGZ2t6+SZgwQhGsz6CQLYucNm7wsLr0La1Ww9sI2TWbFBQ== {"files":[{"bytes":17367,"name":"index.html","sha256":"5561990e3c4c348dd011e50ac6a445c6c0f8f4de2676d7ce368b97bfa9b1cf95"},{"bytes":7211,"name":"publication.md","sha256":"e61e0897b46cb7653b8aaff247978c9200ca68a9689a7e9c68ccd86f3d10def1"},{"bytes":6870,"name":"publication.txt","sha256":"b703bfe254947b84fc05f709659b8288610484bf5dabc7fd799b3d5d48c42d8f"},{"bytes":2828,"name":"manifest.json","sha256":"c91483fcb16322d23169411c961276f40c41b26ba167f3e613cb7bcb348ab6a0"},{"bytes":89,"name":"manifest.sig","sha256":"067a61e635c670631a11af2873e1cd098a15bf18227a2df6f1b8451729ce72e0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"212f38f47f3e5240c2bebeb953be9379958503b950d24a0a16a9d187df4b5bb7"}],"publication_id":"OT-2026-000041898"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041898
OpenTechnical

OT-2026-000041898

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
b703bfe254947b84fc05f709659b8288610484bf5dabc7fd799b3d5d48c42d8f

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041898, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041898.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041898" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041898" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041898 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041898 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041898 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041898 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041898", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 27, "words": 965 }, "figures": [], "files": [ { "bytes": 17367, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5561990e3c4c348dd011e50ac6a445c6c0f8f4de2676d7ce368b97bfa9b1cf95" }, { "bytes": 7211, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e61e0897b46cb7653b8aaff247978c9200ca68a9689a7e9c68ccd86f3d10def1" }, { "bytes": 6870, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b703bfe254947b84fc05f709659b8288610484bf5dabc7fd799b3d5d48c42d8f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041898/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041898", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-732c-aa27-5ade4a9f8ae4" } 2yQWm+li9zNZeYoGZ6TJFKf5Y8Fh6d7ia+4TAlwQZmU1MRmiZw7prxV2CQ749ER3JnI1ENmQ2YiFfPOTrhUIDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2yQWm+li9zNZeYoGZ6TJFKf5Y8Fh6d7ia+4TAlwQZmU1MRmiZw7prxV2CQ749ER3JnI1ENmQ2YiFfPOTrhUIDA== {"files":[{"bytes":19099,"name":"index.html","sha256":"438e1f1d685499e5b23b758481ac5ab07ff4a5fc6c1adfb0eb208ca792af4693"},{"bytes":8580,"name":"publication.md","sha256":"5ba6a4dba3b0142f8437e78941b18ab3b30a2d302d0c5548e1616f8f162707ae"},{"bytes":8247,"name":"publication.txt","sha256":"f0b4b324c92023700e60828f97a76eeb034284c2ec54c93f6aabb2d3ccb0b493"},{"bytes":2856,"name":"manifest.json","sha256":"2c1555f39473a2b4d96d76d87a8f5c5efd4611e8efa3ab4fe35301cb092a0ee8"},{"bytes":89,"name":"manifest.sig","sha256":"c91140bbf92777ab60847eb7b848b5b3d7b698eb6e16b983423947dc0cfd11ec"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ce03730723c541855acf34816e4922d8da3d5780316b4274cc0e645ff741d43f"}],"publication_id":"OT-2026-000041899"} Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041899
OpenTechnical

OT-2026-000041899

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
f0b4b324c92023700e60828f97a76eeb034284c2ec54c93f6aabb2d3ccb0b493

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041899, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041899.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041899" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041899" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041899 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041899 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041899 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041899 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041899", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1195 }, "figures": [], "files": [ { "bytes": 19099, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "438e1f1d685499e5b23b758481ac5ab07ff4a5fc6c1adfb0eb208ca792af4693" }, { "bytes": 8580, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5ba6a4dba3b0142f8437e78941b18ab3b30a2d302d0c5548e1616f8f162707ae" }, { "bytes": 8247, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f0b4b324c92023700e60828f97a76eeb034284c2ec54c93f6aabb2d3ccb0b493" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041899/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041899", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7d6c-9837-1e0a97659617" } ikj+Rvi8kkiV8iHRV7SolINOwZaUaanBoLPQTieDmz38uv6A+miNIpxvZyaT37V5ExIAGvLfs5vdMq20mxASCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ikj+Rvi8kkiV8iHRV7SolINOwZaUaanBoLPQTieDmz38uv6A+miNIpxvZyaT37V5ExIAGvLfs5vdMq20mxASCQ== {"files":[{"bytes":16052,"name":"index.html","sha256":"1a70445d630638167df178c3a068618544231566160d8817d8f759d16b560e4a"},{"bytes":6165,"name":"publication.md","sha256":"d19d2aa71f4df9fdbd2303a4f5f8ff5ff0cdcc247d80f7b22466eb53bb684aa8"},{"bytes":5850,"name":"publication.txt","sha256":"79e624f3f9a9bde1dfe70c2fcfe5287e39319dcc060304ee873c29fdd2c454a8"},{"bytes":2755,"name":"manifest.json","sha256":"ee2f18c5b19e6e292d5273c60fa036aaa66815342f04d1694cd650af8edf0f46"},{"bytes":89,"name":"manifest.sig","sha256":"70d3a9d4db652d6d6087a676490bd7c15510f72d5021cc5e5039611ca0bcf164"},{"bytes":227,"name":"manifest.sig.txt","sha256":"31ae71f886a9962ddb3330b9b12c1322369370667445bfa7df8f2dc5f90adfb9"}],"publication_id":"OT-2026-000041900"} Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041900
OpenTechnical

OT-2026-000041900

Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
79e624f3f9a9bde1dfe70c2fcfe5287e39319dcc060304ee873c29fdd2c454a8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The vacuum pump is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups.

[0012]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The pump motor is supplied from the electrical supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041900, “Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041900.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041900" title: "Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041900" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "electric actuation" - "release control" --- # Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041900 Three bellows cup vacuum gripper, three outlet manifold, pump fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041900 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: three bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of three follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The vacuum pump is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the three outlets feed three bellows cups. [0012] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The pump motor is supplied from the electrical supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041900 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041900 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, three bellows cups, one vacuum pump, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041901

Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
788e400316e3f571d59ec5f2086c4bb0ecb5787e6b8b4ede3ef4b1881137f301

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0021]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041901, “Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041901.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041901" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041901" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041901 Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041901 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0021] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041901 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041901 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041902

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
6e81c08d2b7d10cc11be46c3191b3e5bd60cce3782915b80f72743af79be8f7a

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041902, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041902.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041902" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041902" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041902 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041902 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041902 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041902 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041902", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 879 }, "figures": [], "files": [ { "bytes": 16764, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "b76f6b0175d507b1c3f782a2e71d7af750a79f725e34ebe29808f009d14e5972" }, { "bytes": 6675, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "98cded9500dbc393e8a6e470ac42b1ee70daf79b2f570e202a205366ed353b23" }, { "bytes": 6337, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "6e81c08d2b7d10cc11be46c3191b3e5bd60cce3782915b80f72743af79be8f7a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041902/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041902", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a6-71c0-a46a-7e6f59cc8f50" } 1Zm8egivLkcIHHZpHESuv53QWenseH8hYn7uyIqaS7Xrx4DdQhzBTgN0z7o09Zmxj868z2qKgphZMHVELZ3sDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1Zm8egivLkcIHHZpHESuv53QWenseH8hYn7uyIqaS7Xrx4DdQhzBTgN0z7o09Zmxj868z2qKgphZMHVELZ3sDg== {"files":[{"bytes":18846,"name":"index.html","sha256":"d45de50f3a4a1878e285c07b62e87c0f23a5ca43a565ca445f5c43eb871fdced"},{"bytes":8370,"name":"publication.md","sha256":"2f72523b22f162037c1043fa76a84c350bca6583f665acfcf9c8a92391670af8"},{"bytes":8037,"name":"publication.txt","sha256":"58f276c0c34e1951ff0390b6261727f990cc1f1d19f741244f9d0b3985f87eae"},{"bytes":2856,"name":"manifest.json","sha256":"33c19293f9124b24908d71763b0ca5aa65d00606d90cfc8cdbf14ea2ae9360e3"},{"bytes":89,"name":"manifest.sig","sha256":"6be49218529e3a36ffb73aadc894c19854ad89543415592635704bba733e15df"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f42846131bee149a4866d526de2e73968a926d7d54853d5a89f1f0f4681721a1"}],"publication_id":"OT-2026-000041903"} Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041903
OpenTechnical

OT-2026-000041903

Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
58f276c0c34e1951ff0390b6261727f990cc1f1d19f741244f9d0b3985f87eae

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041903, “Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041903.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041903" title: "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041903" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041903 Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041903 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041903 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041903 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041903", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1160 }, "figures": [], "files": [ { "bytes": 18846, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d45de50f3a4a1878e285c07b62e87c0f23a5ca43a565ca445f5c43eb871fdced" }, { "bytes": 8370, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2f72523b22f162037c1043fa76a84c350bca6583f665acfcf9c8a92391670af8" }, { "bytes": 8037, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "58f276c0c34e1951ff0390b6261727f990cc1f1d19f741244f9d0b3985f87eae" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041903/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041903", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, single stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7ad4-82fb-5078cd251332" } 07Oz7YARhvNUYoFmPT5JYFT9RS5fTyPDPr7gEkXRrb9K5R/Q6y/61r6ENRIijdmbYvDXgpvW79H1/ZV/gCclAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 07Oz7YARhvNUYoFmPT5JYFT9RS5fTyPDPr7gEkXRrb9K5R/Q6y/61r6ENRIijdmbYvDXgpvW79H1/ZV/gCclAQ== {"files":[{"bytes":15615,"name":"index.html","sha256":"1d1a1c9cc18837d6f64809d3fea83f0e04f3057cc49c8c16a321a172cf2a0f03"},{"bytes":5759,"name":"publication.md","sha256":"fec9712bdf1240fb3bd6f8f4e26778a38600e677c95153e5ae1833dcb20c2c73"},{"bytes":5453,"name":"publication.txt","sha256":"981bce82ae69af7690ed182fc3fae2918aa78b6691f7e4d4571c7f3cae6eda3d"},{"bytes":2731,"name":"manifest.json","sha256":"58427e8f68087d3fa899ea6627463dd0b4c22fc334ead6c1293efff7c5c83284"},{"bytes":89,"name":"manifest.sig","sha256":"395c949fd71c52d6105f4b54ea4070b44e7dda684e0ed5c5200f8dab66024d1e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a2f8348255f2ce25e3cae55bd46cdc248b787c8139e355291e40ee1752337707"}],"publication_id":"OT-2026-000041904"} Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041904
OpenTechnical

OT-2026-000041904

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
981bce82ae69af7690ed182fc3fae2918aa78b6691f7e4d4571c7f3cae6eda3d

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041904, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041904.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041904" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041904" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041904 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041904 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041904 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041904 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041904", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15615, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1d1a1c9cc18837d6f64809d3fea83f0e04f3057cc49c8c16a321a172cf2a0f03" }, { "bytes": 5759, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fec9712bdf1240fb3bd6f8f4e26778a38600e677c95153e5ae1833dcb20c2c73" }, { "bytes": 5453, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "981bce82ae69af7690ed182fc3fae2918aa78b6691f7e4d4571c7f3cae6eda3d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041904/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041904", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a6-7fb1-bcd0-8f4785c9c44d" } 7rnsWQLng3RYzp1xpbGk3P9uFcPoQzn52lXnlfdicgXbNFSwN+k/DHbt3JUIA7qYiz2UY7TtduHv0PSxGrDJAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 7rnsWQLng3RYzp1xpbGk3P9uFcPoQzn52lXnlfdicgXbNFSwN+k/DHbt3JUIA7qYiz2UY7TtduHv0PSxGrDJAQ== {"files":[{"bytes":17549,"name":"index.html","sha256":"8334101323e0522b464936c4df91b6dadfe9b9e1045e5bab1ee4291c1ce00219"},{"bytes":7349,"name":"publication.md","sha256":"da8c012a008de49f6cb2e99b6c5b07492ddefb5a68f26b5f37e210cf88e1a97f"},{"bytes":7058,"name":"publication.txt","sha256":"ece50d3b3dc2301f8157dba3b762a1613da9ca758f5eb02db812fbba1ccb8bef"},{"bytes":2772,"name":"manifest.json","sha256":"b65168503b92a30b1d7c41d87557f53d99e2e0ad302d16ed8371058e0b08e2e5"},{"bytes":89,"name":"manifest.sig","sha256":"f9228d88e999b1b453d192adeb95ed6e8dc3d63c16210de0bc4039eaa1451f5d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ec2d27b11086c53fa63383719c539bb78485efcf6e01d5bdc950cc166bc8ffa1"}],"publication_id":"OT-2026-000041905"} Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041905
OpenTechnical

OT-2026-000041905

Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
ece50d3b3dc2301f8157dba3b762a1613da9ca758f5eb02db812fbba1ccb8bef

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041905, “Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041905.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041905" title: "Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041905" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041905 Single cup vacuum gripper, common isolation valve, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041905 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041905 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041905 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041906

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
4d4c589e0f72df8d81f789f608604e8812623123c87410223c5987ddb8f84fb4

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041906, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041906.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041906" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041906" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041906 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041906 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041906 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041906 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041906", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 28, "words": 984 }, "figures": [], "files": [ { "bytes": 17562, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ea1e778c0ad2b2a4a57b849ef398d9327571cd83e7b55ea473da56a51fdd6630" }, { "bytes": 7363, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "988b6e500b8fbeca2e9bd4ef2b43c9f1a240e890655c82296c6aeee970f06846" }, { "bytes": 7022, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "4d4c589e0f72df8d81f789f608604e8812623123c87410223c5987ddb8f84fb4" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041906/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041906", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7371-a79e-234f7a942b16" } 23y24FLrpbIN1G/9aVmoeVO12Ueh+l3TgKhIy4NZPEiCF3E0dwSQTXfwstHsatKi640F7f0/6KwIwHUUG3IfAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 23y24FLrpbIN1G/9aVmoeVO12Ueh+l3TgKhIy4NZPEiCF3E0dwSQTXfwstHsatKi640F7f0/6KwIwHUUG3IfAA== {"files":[{"bytes":18379,"name":"index.html","sha256":"d5b14f12196e3795f0927117312b21c9d50d23ffd693520d74f72dcd67e649c2"},{"bytes":7964,"name":"publication.md","sha256":"d9d4d2bfdd332d867480ebbfc80ef98bd600ad146af9aaff43f0f84f7a8f38c8"},{"bytes":7632,"name":"publication.txt","sha256":"ada4f1f34af8b8cdec804330fc36505d3488e27cf724dd5002eb2758e2caebbe"},{"bytes":2849,"name":"manifest.json","sha256":"53c498080d1669e1e213ff9a5e1f880599322357bbc4c90a37a17afad4c7092f"},{"bytes":89,"name":"manifest.sig","sha256":"4b81111ea37ce8eefedeeffe57292fbdaf1c7a98c45725b3c8d24c19622ebd77"},{"bytes":227,"name":"manifest.sig.txt","sha256":"934c6918dac6b3cb17d501d75a72b2d1c9657dcca70a4f9dff1aca4127a36b03"}],"publication_id":"OT-2026-000041907"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041907
OpenTechnical

OT-2026-000041907

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
ada4f1f34af8b8cdec804330fc36505d3488e27cf724dd5002eb2758e2caebbe

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041907, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041907.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041907" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041907" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041907 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041907 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041907 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041907 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041907", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1101 }, "figures": [], "files": [ { "bytes": 18379, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d5b14f12196e3795f0927117312b21c9d50d23ffd693520d74f72dcd67e649c2" }, { "bytes": 7964, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d9d4d2bfdd332d867480ebbfc80ef98bd600ad146af9aaff43f0f84f7a8f38c8" }, { "bytes": 7632, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ada4f1f34af8b8cdec804330fc36505d3488e27cf724dd5002eb2758e2caebbe" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041907/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041907", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a6-7867-9f88-9759809fa468" } Tat+yIByhwoNVwT1i8HfKOCkEbD8DPA9Vz962tZQ7GgPPRc4KC7U6a2zKdy4aF2Sf9PIVhO/hLrPydokjshdDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Tat+yIByhwoNVwT1i8HfKOCkEbD8DPA9Vz962tZQ7GgPPRc4KC7U6a2zKdy4aF2Sf9PIVhO/hLrPydokjshdDQ== {"files":[{"bytes":16423,"name":"index.html","sha256":"4b09bb08a2bc8bec7e5f1cd2d7a90d6f68ba1a7113b0f7dd1755a8aa8253d49a"},{"bytes":6464,"name":"publication.md","sha256":"539940a8c74eb0eb0810fe7ef34a0415a4cc5d685a301a4c9c111b79474e6080"},{"bytes":6148,"name":"publication.txt","sha256":"a1d3d6051524871e4356133057d10307acdc57c975aa5eac357d303b86287572"},{"bytes":2747,"name":"manifest.json","sha256":"1c44dfab48c7dccefce2c195cdeb7c1edb6eaeee7a1cd92d7f368b58abdfec28"},{"bytes":89,"name":"manifest.sig","sha256":"3ed1a69a724d0ab60102c618eec61527b101be5ce464c4be4c90ea78251167f0"},{"bytes":227,"name":"manifest.sig.txt","sha256":"df045ca367f9e83d92719c27bbed2db5d3de4d2eb4aa6f06b48de05ef2bee2a0"}],"publication_id":"OT-2026-000041908"} Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041908
OpenTechnical

OT-2026-000041908

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
a1d3d6051524871e4356133057d10307acdc57c975aa5eac357d303b86287572

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041908, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041908.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041908" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041908" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041908 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041908 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041908 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041908 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041908", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16423, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4b09bb08a2bc8bec7e5f1cd2d7a90d6f68ba1a7113b0f7dd1755a8aa8253d49a" }, { "bytes": 6464, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "539940a8c74eb0eb0810fe7ef34a0415a4cc5d685a301a4c9c111b79474e6080" }, { "bytes": 6148, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a1d3d6051524871e4356133057d10307acdc57c975aa5eac357d303b86287572" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041908/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041908", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-72a9-b9da-c14284494f0e" } rHkrAiPBpn4N4WNtT9wyL7IRv73+da9/wsc/n2cied6b2Gyqe3PH2JQl9bUGIgKA8vXFFltYnysfouMvMPn0Dg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: rHkrAiPBpn4N4WNtT9wyL7IRv73+da9/wsc/n2cied6b2Gyqe3PH2JQl9bUGIgKA8vXFFltYnysfouMvMPn0Dg== {"files":[{"bytes":17005,"name":"index.html","sha256":"706db142ce262e9d24dc408b72ee9e5452e05048bc5695d2c7b709064480a7cd"},{"bytes":6872,"name":"publication.md","sha256":"9cba9d1e98730e2cde8ebd9b1ef061f96de6ebbebebdd269430ba6067bdfa6eb"},{"bytes":6585,"name":"publication.txt","sha256":"2cef8867ebe9d2674728bb49473e38053c525a7c8fe4f15b102ec846a9c98305"},{"bytes":2761,"name":"manifest.json","sha256":"5423f6cbdf66f4c1f8220c5f2a3434688bde10e65301a8793c7f8460b0faa744"},{"bytes":89,"name":"manifest.sig","sha256":"9ce0f3e529ee922084208dc1d851a30ddb15b1a46b00fb3d90e13d704d09654d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"22af66ac739f736ef320ba8a44919f43828270d98287da3e0bf852aa08447a48"}],"publication_id":"OT-2026-000041909"} Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041909
OpenTechnical

OT-2026-000041909

Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
2cef8867ebe9d2674728bb49473e38053c525a7c8fe4f15b102ec846a9c98305

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041909, “Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041909.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041909" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041909" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041909 Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041909 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041909 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041909 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041910

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
1d8523039424980d926734b33ecb40df32625eea3d63baeea11e2a574380c4a8

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041910, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041910.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041910" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041910" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041910 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041910 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041910 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041910 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041911

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
d6b7fd990fe4489877540e9e49008fad119bb2c3a9df99e4e3079fdb6e12f0fb

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041911, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041911.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041911" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041911" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041911 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041911 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041911 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041911 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041912

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c58510fd06e21830b1cd9b6b684ff3587f69518b70a81132d18da8484708cda7

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041912, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041912.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041912" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041912" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041912 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041912 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041912 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041912 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041912", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16170, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "95b3f685b988135a95accd7cd2f57ddcc10481102bad5fcd7da36dab0679ef40" }, { "bytes": 6254, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d00098735a2381e122effef743ebc276a7672b8cdcb8fcbd2ed7da2cf73f39a8" }, { "bytes": 5938, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c58510fd06e21830b1cd9b6b684ff3587f69518b70a81132d18da8484708cda7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041912/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041912", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-717b-9e45-1ac882511126" } lBlswzpc0MgHnprQFrLVkJtu7l+12TVP4yDP9dxcPgwD3MA+2/P0V0uG3/yZyUPsMPrG3D1sIIl76tkXkRBPDg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: lBlswzpc0MgHnprQFrLVkJtu7l+12TVP4yDP9dxcPgwD3MA+2/P0V0uG3/yZyUPsMPrG3D1sIIl76tkXkRBPDg== {"files":[{"bytes":17810,"name":"index.html","sha256":"c565775f3246a38df19dcf5062f8b92128910f97b8cae9d7748752de0071933f"},{"bytes":7563,"name":"publication.md","sha256":"accd5cf26a85940efb1e10c0227ba4e39f990a03d02a5407b6df87961689f94f"},{"bytes":7270,"name":"publication.txt","sha256":"e6603c5f14ef16a192b4bb5bd9239b6cfaf1eb37f883b23fa7d4c5d3598f4b4b"},{"bytes":2774,"name":"manifest.json","sha256":"67d872125b5307f9f299fedc69282c726aafe33057799c7e4f58d1b5fa7aca32"},{"bytes":89,"name":"manifest.sig","sha256":"1127dbcfa04355cc8a1ec6562d1c5b2b2c1bc46ffc36fa80db8164b1c5cfb225"},{"bytes":227,"name":"manifest.sig.txt","sha256":"70f71ddd6d401a2ee237f4a584e9cbd53803c835e01f74e17ce2e5372102b960"}],"publication_id":"OT-2026-000041913"} Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041913
OpenTechnical

OT-2026-000041913

Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
e6603c5f14ef16a192b4bb5bd9239b6cfaf1eb37f883b23fa7d4c5d3598f4b4b

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0021]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041913, “Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041913.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041913" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041913" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041913 Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041913 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0021] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041913 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041913 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041913", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1034 }, "figures": [], "files": [ { "bytes": 17810, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c565775f3246a38df19dcf5062f8b92128910f97b8cae9d7748752de0071933f" }, { "bytes": 7563, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "accd5cf26a85940efb1e10c0227ba4e39f990a03d02a5407b6df87961689f94f" }, { "bytes": 7270, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e6603c5f14ef16a192b4bb5bd9239b6cfaf1eb37f883b23fa7d4c5d3598f4b4b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041913/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041913", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7ec6-b3cd-c1ef834daae1" } j4IFZZLAoBxm/dGtHDt2Xssw+P6OLZbZVjzR0Dr8NwexzfxMK7/GXk20d3EnXUiMhbT/fpkG4eGXkeGPhi4rCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: j4IFZZLAoBxm/dGtHDt2Xssw+P6OLZbZVjzR0Dr8NwexzfxMK7/GXk20d3EnXUiMhbT/fpkG4eGXkeGPhi4rCw== {"files":[{"bytes":17026,"name":"index.html","sha256":"4d5b33f28c1f6ceddbd9dbd176f97bc9eeb36a42f14e3517aba5076948215ede"},{"bytes":6851,"name":"publication.md","sha256":"d4f0d2144d4eb1da3e17ff8e9dc3802cc803566b5c1bdc8731bfe6dc945aa769"},{"bytes":6540,"name":"publication.txt","sha256":"289753aeac2c7cd0ee31630f1e48e52bfd25a7dfc8022f03e5f267535d8f3b8e"},{"bytes":2768,"name":"manifest.json","sha256":"856a9fb7e59880fb5c4b55dabda45cd397b5c58e3d7039ea6dd5d2e6e22167f2"},{"bytes":89,"name":"manifest.sig","sha256":"17f14134a99540c3f10bf31c006d7b27257e7d71297469c28129f6fc733c5e29"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b63e0de96049fc679d3c8a07f38f618925f9737599a20f083d4f2a5b6d16ddc9"}],"publication_id":"OT-2026-000041914"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041914
OpenTechnical

OT-2026-000041914

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
289753aeac2c7cd0ee31630f1e48e52bfd25a7dfc8022f03e5f267535d8f3b8e

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041914, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041914.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041914" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041914" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041914 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041914 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041914 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041914 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041914", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 927 }, "figures": [], "files": [ { "bytes": 17026, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4d5b33f28c1f6ceddbd9dbd176f97bc9eeb36a42f14e3517aba5076948215ede" }, { "bytes": 6851, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d4f0d2144d4eb1da3e17ff8e9dc3802cc803566b5c1bdc8731bfe6dc945aa769" }, { "bytes": 6540, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "289753aeac2c7cd0ee31630f1e48e52bfd25a7dfc8022f03e5f267535d8f3b8e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041914/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041914", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a6-71dd-a71c-ca818953dad3" } 9ryK5v+5Hlar4dPfoXWEkTiYhFHIfdPrw5vRPxOC3CYLvmSG2zfrASKDeuSzdt1QYkTKU3V5BSR9yICNSkURAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9ryK5v+5Hlar4dPfoXWEkTiYhFHIfdPrw5vRPxOC3CYLvmSG2zfrASKDeuSzdt1QYkTKU3V5BSR9yICNSkURAg== {"files":[{"bytes":18941,"name":"index.html","sha256":"306a4e8f24d9c66aab3b886fe26ada972b180cb63c5ab0d2b386b0f74d2cca7a"},{"bytes":8455,"name":"publication.md","sha256":"34a960c05221a98a79da74ccd7dca3aedfc5d8c15847d3c88301922ab433d731"},{"bytes":8117,"name":"publication.txt","sha256":"8d55ece02396e38e3da7dac435be08ef88d27fb3aab2853218c8e5e5491f17ab"},{"bytes":2861,"name":"manifest.json","sha256":"791a3363beb0ea234b632c2398b52fa4651fb83ae165c5ba8163f09e16f3e8b8"},{"bytes":89,"name":"manifest.sig","sha256":"685e0654f87d862dcda6d82ea4b40fa20be03f79d797759ebfbf1fd8deff4780"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3e14954762f584dc4bc0d1f6032fc008d0f673166cc882271890396cd839b7a0"}],"publication_id":"OT-2026-000041915"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041915
OpenTechnical

OT-2026-000041915

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
8d55ece02396e38e3da7dac435be08ef88d27fb3aab2853218c8e5e5491f17ab

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041915, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041915.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041915" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041915" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041915 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041915 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041915 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041915 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041916

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
0a4502c5a035a2d28dba043e9efefc5fde3c9687d82cb6ecb9e07d76572a1149

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041916, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041916.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041916" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041916" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041916 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041916 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041916 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041916 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041917

Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
17e383a69dd2fdda3576aedc7bec78bafa06f9f9d1dbf1329c2565cf17a82665

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041917, “Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041917.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041917" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041917" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041917 Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041917 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041917 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041917 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041918

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
ae368e10dcd0f74ec506e51cc9b1927063db96bb8b22ccdf595b0323cecd654f

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041918, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041918.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041918" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041918" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041918 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041918 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041918 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041918 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041918", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1032 }, "figures": [], "files": [ { "bytes": 17830, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "db486159ac680217bd98a570662bb6ba863c5c07668310794ceb0ef6fc2d8736" }, { "bytes": 7545, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "923b780275ea8a17162d70554f4f45b8c844f13b6458139c2ff79ca4a4ca8d91" }, { "bytes": 7231, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ae368e10dcd0f74ec506e51cc9b1927063db96bb8b22ccdf595b0323cecd654f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041918/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041918", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-792d-ae85-b04476ef8177" } Su9fFDR6t9KfWoreH9/A+n+t0zGx77QLcA5YsOHWu3VqcYXMIHxQsAl2WyRMFniQ8ddy4uzzt+weDhB65ZgTDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Su9fFDR6t9KfWoreH9/A+n+t0zGx77QLcA5YsOHWu3VqcYXMIHxQsAl2WyRMFniQ8ddy4uzzt+weDhB65ZgTDQ== {"files":[{"bytes":18380,"name":"index.html","sha256":"acf23d9af040570d222ab2e0362a41a7fa4195d3ed0e0c4523f436b7e84bf053"},{"bytes":7965,"name":"publication.md","sha256":"628deb6fd6bf5cb35c530dd3ddcff508c2b64add43a6b6d005a422904f4a7e1d"},{"bytes":7633,"name":"publication.txt","sha256":"710166191a5da7856940230cf3278a4377b9688eb1bf985aa328e07578955d9f"},{"bytes":2849,"name":"manifest.json","sha256":"3b550b46d983594cabef45f851ffd12a02f6a9101211f6609cfd32cd191f029d"},{"bytes":89,"name":"manifest.sig","sha256":"f2b749220ea47a34e95e1ca61750481dbfc9ad96fe88f1ea671fe854ee350b39"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7d5d3f9ac53277f8226dddd848fe77ff61174112eba15f51c531d688e728e42f"}],"publication_id":"OT-2026-000041919"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041919
OpenTechnical

OT-2026-000041919

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
710166191a5da7856940230cf3278a4377b9688eb1bf985aa328e07578955d9f

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041919, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041919.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041919" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041919" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041919 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041919 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041919 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041919 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041919", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1101 }, "figures": [], "files": [ { "bytes": 18380, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "acf23d9af040570d222ab2e0362a41a7fa4195d3ed0e0c4523f436b7e84bf053" }, { "bytes": 7965, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "628deb6fd6bf5cb35c530dd3ddcff508c2b64add43a6b6d005a422904f4a7e1d" }, { "bytes": 7633, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "710166191a5da7856940230cf3278a4377b9688eb1bf985aa328e07578955d9f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041919/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041919", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a6-7559-929e-8a1ca3bc9af8" } nHe8CGKGpOrtOBWw8PQBB3rSLj8XdkS7QPmx8MGGDnKy2AanJ6NunxWuNmpugYVN+dajrrUIdt076WqioflFCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: nHe8CGKGpOrtOBWw8PQBB3rSLj8XdkS7QPmx8MGGDnKy2AanJ6NunxWuNmpugYVN+dajrrUIdt076WqioflFCg== {"files":[{"bytes":16424,"name":"index.html","sha256":"8ed0248014c8f3a2926591a09431c1b8e2299dcf69b19936d44e06e2e9eb8bab"},{"bytes":6465,"name":"publication.md","sha256":"30420c3db5fa55e43766df58a373cf22e26c54de5287727566df9b15529d51d3"},{"bytes":6149,"name":"publication.txt","sha256":"fdbec30176d73611d762602324320ccc4bf53bd4a6cec3afc3a77f3e96d0afbe"},{"bytes":2747,"name":"manifest.json","sha256":"a32b357e92d2d314fafafd843448b46fe99a2414e955ba09ae8fb7233f9575f2"},{"bytes":89,"name":"manifest.sig","sha256":"10ce49e60947f10045a8aad8a7b37db64961325da50a6fecc33de4781251ac6a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c6adba8863b47b5bb25f9a4486b8a7a8175bb34ea72387e6a75fcacebe94ed73"}],"publication_id":"OT-2026-000041920"} Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041920
OpenTechnical

OT-2026-000041920

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
fdbec30176d73611d762602324320ccc4bf53bd4a6cec3afc3a77f3e96d0afbe

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041920, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041920.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041920" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041920" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041920 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041920 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041920 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041920 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041921

Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
16a80ea1754c35384d1bea8398d035d1f1a64dd425fb208999560dcacad7b0b4

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041921, “Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041921.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041921" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041921" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041921 Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041921 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041921 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041921 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041922

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2c19b31ecd0d4db0c4102e87932e699d5237d1852649dd4e49b4a94d2c6dec9f

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041922, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041922.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041922" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041922" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041922 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041922 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041922 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041922 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041922", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 998 }, "figures": [], "files": [ { "bytes": 17581, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "08e780f426a2aaacdd5a4e56d64165dbee444b0a2b4d03781512c8dcfe57317d" }, { "bytes": 7339, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8d19f2a16ae0776616d4280311aaefbd1540dc5b2d35bf006e5637087b4d9d18" }, { "bytes": 7025, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2c19b31ecd0d4db0c4102e87932e699d5237d1852649dd4e49b4a94d2c6dec9f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041922/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041922", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7e96-8657-792650eaea05" } M2BuhJJ9jck6utQJ0cuMDVr34UbnTKlQ8Hr9D8PxW3svemh/1tw5KPnu2C4R8TAtQm/zR/XnbE/OJUkMA4KgCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: M2BuhJJ9jck6utQJ0cuMDVr34UbnTKlQ8Hr9D8PxW3svemh/1tw5KPnu2C4R8TAtQm/zR/XnbE/OJUkMA4KgCQ== {"files":[{"bytes":19195,"name":"index.html","sha256":"9956f4a412d1159b28a3cbaa79f5bf759a99283bd62832972ba7cf5245e7ef75"},{"bytes":8666,"name":"publication.md","sha256":"37becacaa84a03ee792104b6f270cd39865684033f51f09874d67b830460e8ae"},{"bytes":8328,"name":"publication.txt","sha256":"05be676f014d5ab768fe16f1a94059419fe45b0f922005cb26a4c84373998fce"},{"bytes":2861,"name":"manifest.json","sha256":"b4bf91f98bd357c717de01a1cf65fe30d80612adb9722b0d7636c319e7a561a8"},{"bytes":89,"name":"manifest.sig","sha256":"88eeec06533ed49a62246dffea0e0b966b28596db3ac55324bf878a6ae972c58"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b9c0706774c6fcbbfed584716232dc33f19ffba719f4ad7f5e6dfc9d27167ed1"}],"publication_id":"OT-2026-000041923"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041923
OpenTechnical

OT-2026-000041923

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
05be676f014d5ab768fe16f1a94059419fe45b0f922005cb26a4c84373998fce

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041923, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041923.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041923" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041923" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041923 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041923 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041923 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041923 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041924

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
26f2ce52bff9f4e64fde32c10d202e2a807ab82eaf79772890d8654f2cd4c9ed

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041924, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041924.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041924" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041924" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041924 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041924 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041924 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041924 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041924", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16171, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3908ca2b627b0d48e98fee12056f0088562d5ee78a959f96dafc60b1cc62483f" }, { "bytes": 6255, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "018eae4b0eab6c25b993e92d177794b6e0ad789aeac429d18b4bbcc1c13fd8a8" }, { "bytes": 5939, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "26f2ce52bff9f4e64fde32c10d202e2a807ab82eaf79772890d8654f2cd4c9ed" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041924/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041924", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7cec-bb8b-83fb2c57f7a8" } g5aeDj30Q12FfL2JEMVCg7c1J6g0WTt9EF1qYLyq1C5b/S0DNfzYwVoivNkoHLuKkS9xuFqnk9duIXlzh5inCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: g5aeDj30Q12FfL2JEMVCg7c1J6g0WTt9EF1qYLyq1C5b/S0DNfzYwVoivNkoHLuKkS9xuFqnk9duIXlzh5inCA== {"files":[{"bytes":17810,"name":"index.html","sha256":"7f1d642fae6373049eb35b9aa7f68efcb5f59f56f1af28ca8230fd08e3a86a22"},{"bytes":7563,"name":"publication.md","sha256":"ff0d5afc37945a3a90987f89a1eeea8e2d4d62ca8d9c1b0e9660721b9ef2f7d2"},{"bytes":7270,"name":"publication.txt","sha256":"21e7201bb1754782e7ee090562bdd8e9212e37cb8af2ea4d8a23472d29611a8c"},{"bytes":2774,"name":"manifest.json","sha256":"078fbaacb2b922f7d69c43483feb456426f7002eabef74402490391fa43af6ba"},{"bytes":89,"name":"manifest.sig","sha256":"530e7d7770dcedc99ce69470a7e40541a54c4e204fbf3ac5855972c21623d9df"},{"bytes":227,"name":"manifest.sig.txt","sha256":"787a645bd8a5106233c2dff3af20d2c697b99df45c5bda2aa9819b0e65003a62"}],"publication_id":"OT-2026-000041925"} Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041925
OpenTechnical

OT-2026-000041925

Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
21e7201bb1754782e7ee090562bdd8e9212e37cb8af2ea4d8a23472d29611a8c

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0018]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0021]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041925, “Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041925.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041925" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041925" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041925 Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041925 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0018] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0021] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041925 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041925 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041925", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 29, "words": 1034 }, "figures": [], "files": [ { "bytes": 17810, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7f1d642fae6373049eb35b9aa7f68efcb5f59f56f1af28ca8230fd08e3a86a22" }, { "bytes": 7563, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ff0d5afc37945a3a90987f89a1eeea8e2d4d62ca8d9c1b0e9660721b9ef2f7d2" }, { "bytes": 7270, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "21e7201bb1754782e7ee090562bdd8e9212e37cb8af2ea4d8a23472d29611a8c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041925/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041925", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-73df-9f7b-b5f6167a15ea" } RIivEu9Wy6fz6yfsOWfGFg6gI4gD2WwBVQAAf/mTBNaWUNYPw5wSq4WF2gBOCIBJkKc24W21gf+IfoylUJBLCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: RIivEu9Wy6fz6yfsOWfGFg6gI4gD2WwBVQAAf/mTBNaWUNYPw5wSq4WF2gBOCIBJkKc24W21gf+IfoylUJBLCg== {"files":[{"bytes":16972,"name":"index.html","sha256":"46d1b2ad237954cb314e61213ce5a01485b5f8e3be02aa25c0b5297f3bf3d6b2"},{"bytes":6797,"name":"publication.md","sha256":"6364f8dbb62fb5db336e498e36649066070bee302a955d362f74be3846d3cc54"},{"bytes":6486,"name":"publication.txt","sha256":"01d0f2d460d1328ee71f43f1a582199e51b3f7600f30835e2311cae999853ae8"},{"bytes":2768,"name":"manifest.json","sha256":"bf064aab12f0d53ca99121c9a4a880ba23edbe30b7b9033dc482e3b3e6970d13"},{"bytes":89,"name":"manifest.sig","sha256":"2bdb629e448171930392e9285ed4d17e747c3f412c4cfefd514fb1fc9c4df649"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9607ce7e353e29d653d33670e0a4ce96e8ea962f078e1cb235413dd990b060e4"}],"publication_id":"OT-2026-000041926"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041926
OpenTechnical

OT-2026-000041926

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
01d0f2d460d1328ee71f43f1a582199e51b3f7600f30835e2311cae999853ae8

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041926, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041926.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041926" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041926" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041926 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041926 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041926 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041926 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041926", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 912 }, "figures": [], "files": [ { "bytes": 16972, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "46d1b2ad237954cb314e61213ce5a01485b5f8e3be02aa25c0b5297f3bf3d6b2" }, { "bytes": 6797, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6364f8dbb62fb5db336e498e36649066070bee302a955d362f74be3846d3cc54" }, { "bytes": 6486, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "01d0f2d460d1328ee71f43f1a582199e51b3f7600f30835e2311cae999853ae8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041926/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041926", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a6-7336-86b7-8d4177a5eaab" } GoObY6LmX64zYrI5wI58OYHTDRg4SEA4/ocL4qTOH85lQkUaUbvYlbV9ClU+dYoeYodRD5e9I9TocVQrmZuaAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GoObY6LmX64zYrI5wI58OYHTDRg4SEA4/ocL4qTOH85lQkUaUbvYlbV9ClU+dYoeYodRD5e9I9TocVQrmZuaAQ== {"files":[{"bytes":18942,"name":"index.html","sha256":"abd0797175c31f53c50a843f25b0800a3d670ab3058d0ce5cd92f0e8abb5b5ba"},{"bytes":8456,"name":"publication.md","sha256":"e1330052501d07257bd5485ccf6fdbdbe070e3a62802e009b3b1a1b1827f2f02"},{"bytes":8118,"name":"publication.txt","sha256":"79cf9322aa6a42021c5a73710c3439cac692ee5694c1d0a2dd0eadabd459bfcc"},{"bytes":2861,"name":"manifest.json","sha256":"c53f55eb7a4fe0f5932cf25fb863d8fc7a22769d0c1d63608df76e5d1c953f8c"},{"bytes":89,"name":"manifest.sig","sha256":"31025b0a1e61b9501460667ebc51c6ad41166927844e94ab8ddb6d5191665828"},{"bytes":227,"name":"manifest.sig.txt","sha256":"138a79b59988deba7a4c85833fe0af2e53714ca97f1dedb816d03189c206cd1c"}],"publication_id":"OT-2026-000041927"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041927
OpenTechnical

OT-2026-000041927

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
79cf9322aa6a42021c5a73710c3439cac692ee5694c1d0a2dd0eadabd459bfcc

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041927, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041927.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041927" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041927" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041927 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041927 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041927 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041927 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041928

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
9cfc8b02088c2dd30a741b2805660402cae7780be843ac68ee3f8af66f0cf27e

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041928, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041928.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041928" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041928" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041928 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041928 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041928 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041928 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041928", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15620, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ff694d3b8a488ba5f669509b606fd9acd370fa65e743655866060b19dfec6f8d" }, { "bytes": 5764, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "36c6e8b2f9055cb5a0918278853664fe0216f1c53d147635f983347530492e2b" }, { "bytes": 5458, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "9cfc8b02088c2dd30a741b2805660402cae7780be843ac68ee3f8af66f0cf27e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041928/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041928", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a6-7ec6-a109-4ba0753c6781" } 9jeJ4DITmgbb4V4O+X+fd7lpCC3FFkdFmd+Qbifb5CFgGuO/0nXyjZHMUVgvbo6c4v4zQMCSZGRf18aAvg0BAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 9jeJ4DITmgbb4V4O+X+fd7lpCC3FFkdFmd+Qbifb5CFgGuO/0nXyjZHMUVgvbo6c4v4zQMCSZGRf18aAvg0BAg== {"files":[{"bytes":17561,"name":"index.html","sha256":"6ec6bcca39b45ddb40e0587018ec0227f5f3bd5013f175abf547b52fc96320f4"},{"bytes":7357,"name":"publication.md","sha256":"b6c00e35f56a0b566dd0adca047c66fba4c40e86dfd45cd11085278becb7d760"},{"bytes":7064,"name":"publication.txt","sha256":"a149cd915e80f5f619177784cb386a4dd2c11d2ce943de2dedf5b3c9f21bc888"},{"bytes":2774,"name":"manifest.json","sha256":"9357edc422ed8d22cb239c02b6551a30fb6607fe8b278ded42f01328e9c3b202"},{"bytes":89,"name":"manifest.sig","sha256":"11b22dad4765a4b6aa73df199e602a94ccae34f1349e05ba10d5a182f7bc18c8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ef3e2fe717b1859257c3d5f618f86fac2b854b5f080e9a8c4951675cc14930c8"}],"publication_id":"OT-2026-000041929"} Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041929
OpenTechnical

OT-2026-000041929

Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
a149cd915e80f5f619177784cb386a4dd2c11d2ce943de2dedf5b3c9f21bc888

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0011]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The ejector is fed from the compressed air supply of the cell.

[0016]The blow-off valve is fed from the compressed air supply of the cell.

[0017]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector.

[0020]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041929, “Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041929.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041929" title: "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041929" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041929 Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041929 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0011] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The ejector is fed from the compressed air supply of the cell. [0016] The blow-off valve is fed from the compressed air supply of the cell. [0017] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. [0020] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041929 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041929 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one ejector, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041929", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 1000 }, "figures": [], "files": [ { "bytes": 17561, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6ec6bcca39b45ddb40e0587018ec0227f5f3bd5013f175abf547b52fc96320f4" }, { "bytes": 7357, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "b6c00e35f56a0b566dd0adca047c66fba4c40e86dfd45cd11085278becb7d760" }, { "bytes": 7064, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "a149cd915e80f5f619177784cb386a4dd2c11d2ce943de2dedf5b3c9f21bc888" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041929/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041929", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, three stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7adb-a3fa-480bc37cea84" } 1A5SRBf+FlgVMKVDAQcwVU6HPffbWos8hh1epJuTV4fSIIejSLAL1wPPbwjDHoJGgBRSPA+fcwE28nhT8C4DCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 1A5SRBf+FlgVMKVDAQcwVU6HPffbWos8hh1epJuTV4fSIIejSLAL1wPPbwjDHoJGgBRSPA+fcwE28nhT8C4DCg== {"files":[{"bytes":17776,"name":"index.html","sha256":"f107286eac3134dd864c966710fdedc7822719f7e4b0728abdf4bb79d703674c"},{"bytes":7491,"name":"publication.md","sha256":"6f881b74fd69bdd8289434b3ff8307202f1dc7a34d1af5fe7c82364fadb6525e"},{"bytes":7177,"name":"publication.txt","sha256":"be6cfdbbb856e11878c117b400477523b5986750a8b0987290ed4b6372391773"},{"bytes":2778,"name":"manifest.json","sha256":"26bd1914f31d0cfc3ad86bded4c9120d28d38193d235ec7a52787cc4b03fc1ae"},{"bytes":89,"name":"manifest.sig","sha256":"83621463d6e1071d54c0ff8dc0eaee7934fea763a21a82756849aaf9e00283c2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"98331a8bb7ab2cd198703d3d4b0e4494bb17217bc6d6cebdfc484250481b584a"}],"publication_id":"OT-2026-000041930"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041930
OpenTechnical

OT-2026-000041930

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
be6cfdbbb856e11878c117b400477523b5986750a8b0987290ed4b6372391773

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041930, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041930.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041930" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041930" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041930 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041930 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041930 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041930 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041930", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1017 }, "figures": [], "files": [ { "bytes": 17776, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f107286eac3134dd864c966710fdedc7822719f7e4b0728abdf4bb79d703674c" }, { "bytes": 7491, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6f881b74fd69bdd8289434b3ff8307202f1dc7a34d1af5fe7c82364fadb6525e" }, { "bytes": 7177, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "be6cfdbbb856e11878c117b400477523b5986750a8b0987290ed4b6372391773" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041930/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041930", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7d2f-929a-1a8cb898f64d" } kjckuILQxTroNwLIgFSYIzorQvhDZAFQL7BWr8oofEg8BbMNQTO2+e+EUe88t8uTOPhAgGYuy0W5lvodIujbAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: kjckuILQxTroNwLIgFSYIzorQvhDZAFQL7BWr8oofEg8BbMNQTO2+e+EUe88t8uTOPhAgGYuy0W5lvodIujbAw== {"files":[{"bytes":18384,"name":"index.html","sha256":"5c03e404f999457525aae087563493b449ed1b90801fb03035cae6f875871bfa"},{"bytes":7969,"name":"publication.md","sha256":"380b44af93d67fc550556448129f443a3b75d687bdb8fa54f63485c9a534b1b7"},{"bytes":7637,"name":"publication.txt","sha256":"e46bbaa800307da7c76840e30f8e824105c990059dff10829c74ab9fda6a4733"},{"bytes":2849,"name":"manifest.json","sha256":"bd9bf1a770b63a6b61983dde30bb1efa4178111cd7389026ab02b53dcf92ca16"},{"bytes":89,"name":"manifest.sig","sha256":"ed4926ca17ae591fd2242a7b58cb291807e74f7a88bfca19c65766c3a8ef94a6"},{"bytes":227,"name":"manifest.sig.txt","sha256":"77e71036087ad4f61d7285e44fade8db097b903938684d3e499a528c3ba8f5c4"}],"publication_id":"OT-2026-000041931"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041931
OpenTechnical

OT-2026-000041931

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
e46bbaa800307da7c76840e30f8e824105c990059dff10829c74ab9fda6a4733

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041931, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041931.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041931" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041931" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041931 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041931 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041931 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041931 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041931", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1101 }, "figures": [], "files": [ { "bytes": 18384, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5c03e404f999457525aae087563493b449ed1b90801fb03035cae6f875871bfa" }, { "bytes": 7969, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "380b44af93d67fc550556448129f443a3b75d687bdb8fa54f63485c9a534b1b7" }, { "bytes": 7637, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e46bbaa800307da7c76840e30f8e824105c990059dff10829c74ab9fda6a4733" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041931/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041931", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a6-758e-9a53-5a3452a1ace6" } Dq4Zkg0p16i8w4pf9bxiC6j188IAyIw5DtU6LCV1EB595YVtNmHwZEhCyMqdCdf5F2le8RWlRGEDDN6yEeySAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Dq4Zkg0p16i8w4pf9bxiC6j188IAyIw5DtU6LCV1EB595YVtNmHwZEhCyMqdCdf5F2le8RWlRGEDDN6yEeySAg== {"files":[{"bytes":16428,"name":"index.html","sha256":"d7d4d64fecdbab1bc64fdc9e187aa25367fc77cdb9fa1c8aed748114f5e826fa"},{"bytes":6469,"name":"publication.md","sha256":"ba171a76bca2deac62af9e4e890fc4ac1824721904a39af572bc9b7df04e778e"},{"bytes":6153,"name":"publication.txt","sha256":"bd5dc229888ffa23b154bb1b20e80daef2fd1191ee41bca8449232f3f168b292"},{"bytes":2747,"name":"manifest.json","sha256":"572b71b20fe58e2d5a84dc1435fa83f7ec482d121277354e47a86dffcf6188f2"},{"bytes":89,"name":"manifest.sig","sha256":"4d608662f858cc3f72a91a30c9466091b0e812d6c2ee8bb4717986ea5083628c"},{"bytes":227,"name":"manifest.sig.txt","sha256":"89f69169d1f3db6c85d25e5db199d73a67dfcd0b228fe5885c8cac85879dcb02"}],"publication_id":"OT-2026-000041932"} Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041932
OpenTechnical

OT-2026-000041932

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bd5dc229888ffa23b154bb1b20e80daef2fd1191ee41bca8449232f3f168b292

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041932, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041932.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041932" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041932" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041932 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041932 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041932 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041932 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041933

Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
c823caaa56af08ba869893953eb76950fed9582ea0423def1eff8f41d6d87d46

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the mounting flange.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0012]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0018]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041933, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041933.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041933" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041933" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041933 Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041933 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the mounting flange. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The isolation valve and the blow-off valve are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0018] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041933 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041933 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041933", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 878 }, "figures": [], "files": [ { "bytes": 16659, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "379d0084a7803cf3fe61de42daf1bc894eab7f94f380b8c47bafb59c77ac70bc" }, { "bytes": 6638, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ab9a1849293ef50158691a00666607fff8beefbe83687bda40618e280475adca" }, { "bytes": 6331, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c823caaa56af08ba869893953eb76950fed9582ea0423def1eff8f41d6d87d46" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041933/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "isolation valve", "contact detector", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041933", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a6-7409-8663-b33c5d2af7a7" } ++szgsm/leiC0jNp38Gl3Xcp4uqyjlwkpr5sa//MTQLOHXVzlFg48WnDGgqAk2uRQz0LduGg2I8ajJAIw1hBAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ++szgsm/leiC0jNp38Gl3Xcp4uqyjlwkpr5sa//MTQLOHXVzlFg48WnDGgqAk2uRQz0LduGg2I8ajJAIw1hBAw== {"files":[{"bytes":17527,"name":"index.html","sha256":"1a4c7401c4105db1f0fb5f0b6d56c01d9fdd76cd865bc5ba769c9a06c4e7d0cc"},{"bytes":7285,"name":"publication.md","sha256":"5c00a4ffb5fad37e7271f78aa87510e0a7b3ed3ecf905ca56c087b60a234c407"},{"bytes":6971,"name":"publication.txt","sha256":"c5ae8befc48c16d8c979e40f6e2ffdbe49927b54ca37f444f9838e690b01d00f"},{"bytes":2777,"name":"manifest.json","sha256":"7473db5506d0e2a5d4d260d5aee6c604bbeb935e7b7774dfd7e0bcfad3a334ec"},{"bytes":89,"name":"manifest.sig","sha256":"c91a59a070a56d83031739da36f1500bc88eae46a5aa936e4edbe32d2518c44e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c5bcdedc42dd18cdff7508c6eaf73fc428ced4e58141d60e81d1b4b025b5a90b"}],"publication_id":"OT-2026-000041934"} Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041934
OpenTechnical

OT-2026-000041934

Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c5ae8befc48c16d8c979e40f6e2ffdbe49927b54ca37f444f9838e690b01d00f

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041934, “Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041934.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041934" title: "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041934" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041934 Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041934 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: three foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of three follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the three outlets feed three foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041934 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041934 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, three foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041934", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 983 }, "figures": [], "files": [ { "bytes": 17527, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1a4c7401c4105db1f0fb5f0b6d56c01d9fdd76cd865bc5ba769c9a06c4e7d0cc" }, { "bytes": 7285, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5c00a4ffb5fad37e7271f78aa87510e0a7b3ed3ecf905ca56c087b60a234c407" }, { "bytes": 6971, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "c5ae8befc48c16d8c979e40f6e2ffdbe49927b54ca37f444f9838e690b01d00f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041934/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041934", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three pad foam vacuum gripper, three outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7fa7-9e47-1a781d5bea9c" } Gzo6L3tL36aUlPhzASMMel/Gn6PeY3NtcU5Pb0rtA8PeRRutW2pCK/kcHdhI1uFIrDwj+BIZkHzm/9TbkgDfBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Gzo6L3tL36aUlPhzASMMel/Gn6PeY3NtcU5Pb0rtA8PeRRutW2pCK/kcHdhI1uFIrDwj+BIZkHzm/9TbkgDfBQ== {"files":[{"bytes":19199,"name":"index.html","sha256":"ddf636b300eac9aa8a1c07e7745364bd1f4bb197a533942db91773b81fc2e00e"},{"bytes":8670,"name":"publication.md","sha256":"971b0f4286d4b125b74f5f66dd419b433a0ca06767ed35efeafd1d02bbfa3886"},{"bytes":8332,"name":"publication.txt","sha256":"946f4daca369f2004ebfacc424f90e83c586e93e0a9b4bc4aed1e20967fce639"},{"bytes":2861,"name":"manifest.json","sha256":"15caab38c5df1b329debb39860ed539391fa402a081adcd31de6353f0478ed3f"},{"bytes":89,"name":"manifest.sig","sha256":"69c4a0ed5b781121b8db2ed489b97fabb14696903afba1772a1b9e8d91d46a85"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a5d9411fa14a9c48cefcd1f87aa20159155a6f86cf10232e6b826fa1a9d5fd94"}],"publication_id":"OT-2026-000041935"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041935
OpenTechnical

OT-2026-000041935

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
946f4daca369f2004ebfacc424f90e83c586e93e0a9b4bc4aed1e20967fce639

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041935, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041935.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041935" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041935" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041935 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041935 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041935 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041935 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041935", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1207 }, "figures": [], "files": [ { "bytes": 19199, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ddf636b300eac9aa8a1c07e7745364bd1f4bb197a533942db91773b81fc2e00e" }, { "bytes": 8670, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "971b0f4286d4b125b74f5f66dd419b433a0ca06767ed35efeafd1d02bbfa3886" }, { "bytes": 8332, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "946f4daca369f2004ebfacc424f90e83c586e93e0a9b4bc4aed1e20967fce639" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041935/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041935", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7ef8-8a13-330741d0706e" } Uh9bUM4Fi/3wnG4f3i13CfdFW0ftsnqbcV7CPqeLjEHakvidBf+omeSHnlQF/TU6HCswUVvjupPHOsJZ7n7OBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Uh9bUM4Fi/3wnG4f3i13CfdFW0ftsnqbcV7CPqeLjEHakvidBf+omeSHnlQF/TU6HCswUVvjupPHOsJZ7n7OBA== {"files":[{"bytes":16175,"name":"index.html","sha256":"46bb798a3377fc563bbaddfbd1c63712a1bc8046acfb01324108c3d05b084ff0"},{"bytes":6259,"name":"publication.md","sha256":"bec302cfa41fc1f87cba16efc7f2b242195ec9c17020d64b8eba26d99bb76a5b"},{"bytes":5943,"name":"publication.txt","sha256":"c38c3b6d4505041064d44460145a8cb3c320ade244c28c0e94ea32b277ccf91b"},{"bytes":2747,"name":"manifest.json","sha256":"d03fb3846467999e9520e29cf5f85cbf3d8bd87e4d0d63bf05f28a4da72fdb69"},{"bytes":89,"name":"manifest.sig","sha256":"67cd5b8334e17a222c8807327d795c989787dee91101156548ca2c14add01861"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b79c084b14283394a9c61741b54645f9f12d855141d4f9503379d75070c0a6a4"}],"publication_id":"OT-2026-000041936"} Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041936
OpenTechnical

OT-2026-000041936

Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
c38c3b6d4505041064d44460145a8cb3c320ade244c28c0e94ea32b277ccf91b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041936, “Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041936.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041936" title: "Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041936" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041936 Four bellows cup vacuum gripper, four outlet manifold, single stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041936 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041936 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041936 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041937

Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
954a6dbc73faf011867b0a9d0926b56d8f4f486815cfc314ba6e84af2882590e

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cup is carried on the tool side of the tool-change interface.

[0009]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0010]The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line.

[0011]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0012]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection.

[0019]

  • After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041937, “Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041937.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041937" title: "Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041937" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "isolation valve" - "contact detector" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One suction cup.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041937 Single cup vacuum gripper, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041937 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: one suction cup carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One suction cup. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cup is carried on the tool side of the tool-change interface. [0009] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0010] The suction cup is connected to the isolation valve outlet by a single vacuum line, so that the face is evacuated through that line. [0011] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0012] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. [0019] - After the suction cup has reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cup: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cup: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041937 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041937 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, one suction cup, one plant vacuum connection, one isolation valve, one contact detector and one blow-off valve. When the suction cup reaches the workpiece, the suction cup is evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041938

Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
ec2b4ee125ccc19c346ea9f6c46f7e2d24300f8ba1363dd4fac73826d1b4c42f

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the ejector.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041938, “Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041938.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041938" title: "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041938" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041938 Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041938 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041938 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041938 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one ejector, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041938", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 945 }, "figures": [], "files": [ { "bytes": 17147, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "67eafdc7ed4a8b9c5b4f8a1cb1a0a99e8a8533ab92c45ca5095516a33bfbcb04" }, { "bytes": 6948, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "cb2a6f8e9fd431ec6a622cb230a1629648ac3e76202b0489ac62bf18fa60a97c" }, { "bytes": 6631, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ec2b4ee125ccc19c346ea9f6c46f7e2d24300f8ba1363dd4fac73826d1b4c42f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041938/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "ejector", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041938", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, common isolation valve, single stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a6-7c1f-a75e-3cfdc4a04912" } 2Jp42ltNfwXLoT9O+3WbZFOHx4KZ4CKv2ePoFwPTghb/L+VeOz5A9QmHZ1Hj4ipuuoLaBi7SXMcLMfrACXPKDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2Jp42ltNfwXLoT9O+3WbZFOHx4KZ4CKv2ePoFwPTghb/L+VeOz5A9QmHZ1Hj4ipuuoLaBi7SXMcLMfrACXPKDw== {"files":[{"bytes":18946,"name":"index.html","sha256":"b9c7da425f68d77ad97d671a173fdbc0a30d5ee5d2a2490f498a8517d5ae9d82"},{"bytes":8460,"name":"publication.md","sha256":"a96e9a52a46746d292ce525059cff5aff6b51cc653021a94cee767be42a7d791"},{"bytes":8122,"name":"publication.txt","sha256":"4775469a27f79f27f4fd7d24257f735f7730976124c0a2973a5c88f55424e821"},{"bytes":2861,"name":"manifest.json","sha256":"497b8abadf879deb68256c846ebd3219c70ce597c82b30a5628f3fd459553d17"},{"bytes":89,"name":"manifest.sig","sha256":"4a5dc693eaf6bfb7da1e29ce99774e09d32ac01c3f500ff8bf42e968e604ac0d"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a4cf2a37d3f845b65dc9e147b275e96c8dfb15098a69e0f6d086d15b0d3eb513"}],"publication_id":"OT-2026-000041939"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041939
OpenTechnical

OT-2026-000041939

Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
4775469a27f79f27f4fd7d24257f735f7730976124c0a2973a5c88f55424e821

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The ejector is fed from the compressed air supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041939, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041939.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041939" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041939" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041939 Two bellows cup vacuum gripper, two zone face, three outlet manifold, two stage ejector, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041939 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The ejector is fed from the compressed air supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041939 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041939 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one ejector, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041940

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
d8dd5272aa4305578907817544f0a0c0536a6729a71bcbabd2c73393bb2ac5dd

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041940, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041940.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041940" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041940" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041940 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041940 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041940 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041940 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041940", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15593, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "66053fad21fd3250dffe254d445344e82290d7bfa64a4f69990da4ecca0ed83e" }, { "bytes": 5747, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1c92a4734769b19755ad9b16a1a9b1baeea27b47e98897246ed4169701d2d229" }, { "bytes": 5446, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d8dd5272aa4305578907817544f0a0c0536a6729a71bcbabd2c73393bb2ac5dd" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041940/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041940", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a6-795c-9ff4-b8e414b14765" } Gf7zzGESevGJ57CO2o18ajOU9ccd9duycfdX1rtSw46ro7pggO3yy1jY7R+tAlGC4V4v2IrBd6O8ln6Q0AJLAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Gf7zzGESevGJ57CO2o18ajOU9ccd9duycfdX1rtSw46ro7pggO3yy1jY7R+tAlGC4V4v2IrBd6O8ln6Q0AJLAg== {"files":[{"bytes":16506,"name":"index.html","sha256":"cf7a20622dffdac203c8bca3e4adb563cba813fd9a6aa1c2e50cdbe6d4d337f6"},{"bytes":6484,"name":"publication.md","sha256":"31e5b8bc6bc60124012b6264f3fb2f138e4736257fc0a07cb4afaa288d50e4ce"},{"bytes":6191,"name":"publication.txt","sha256":"d742c4a8fac6a08d83af05f39a11db312cba8ae088a6159d93ab725dacef3903"},{"bytes":2746,"name":"manifest.json","sha256":"7ddf7e1ac6bfb5e048c797245db7f00e8bf4197c9e57fbe3ff6afefd6f2ef1dc"},{"bytes":89,"name":"manifest.sig","sha256":"32602042eb773068ac0745b198256dd12078a5833caa02110f463ae393e79039"},{"bytes":227,"name":"manifest.sig.txt","sha256":"6b78195af23bcff8495b1a5dd6a3054dcf911adc7d7e838621ed059ebb0af7b7"}],"publication_id":"OT-2026-000041941"} Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041941
OpenTechnical

OT-2026-000041941

Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
d742c4a8fac6a08d83af05f39a11db312cba8ae088a6159d93ab725dacef3903

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041941, “Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041941.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041941" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041941" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041941 Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041941 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041941 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041941 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041942

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
45fbd84eb327e49a36d19ddee1f8fbaf1c1a9fdab1aed854fda62581141dee32

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041942, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041942.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041942" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041942" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041942 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041942 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041942 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041942 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041943

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
8a613a4eaa5c3989f48a90fce798681098a5401360af4709942ed6e4d2faa8b7

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041943, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041943.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041943" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041943" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041943 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041943 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041943 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041943 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041944

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
44d857242fd36a1f8d09d75c5221c59b28cc594d09fdc4491d69ace9cd507a9f

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041944, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041944.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041944" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041944" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041944 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041944 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041944 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041944 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041944", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16401, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "560e2cf1510e8de6ca9be74a4fddaf9f929d255b91e6ff3e706410c4979e1c0e" }, { "bytes": 6452, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2e96a7590db7ff51028b2d3e14e3ebb285cdd142dbee64190efe75d3e3cda5a4" }, { "bytes": 6141, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "44d857242fd36a1f8d09d75c5221c59b28cc594d09fdc4491d69ace9cd507a9f" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041944/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041944", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-713a-8f6c-1ee608efcf9b" } uhwdaArfrrOB6IqjDR32d10YpVdzjcjnntxO3eele+5gu108ujlaYQLiUi77QcyZGWMLNH7sl1ToftE3s8lGAA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: uhwdaArfrrOB6IqjDR32d10YpVdzjcjnntxO3eele+5gu108ujlaYQLiUi77QcyZGWMLNH7sl1ToftE3s8lGAA== {"files":[{"bytes":17321,"name":"index.html","sha256":"372d3745f7b1f6c0d972f2a897d1312bb07a6fccc8f4fe27f4b66ea07ca33e51"},{"bytes":7185,"name":"publication.md","sha256":"1327345199d99be1d67b8f2c3aa4e48d26417331f20be6d92aa230b69cc7909e"},{"bytes":6886,"name":"publication.txt","sha256":"92d88202fb1f7a84a2ab6a984cbb1d78a15f0c0220f3c0e3ae2f2d56a2498272"},{"bytes":2758,"name":"manifest.json","sha256":"fa5e7cd1ebf583a51c16416a77a450e88ec03080e8ca495a345cdf7fc19ab8e0"},{"bytes":89,"name":"manifest.sig","sha256":"ee3673e62f0539eb316b43a75164ac5f29e7cc9c5ef664d27e72d4458f3fa533"},{"bytes":227,"name":"manifest.sig.txt","sha256":"559190e512998a1023cf06d20698dc9778cb57aa4f3d46e3fb0c0c7ccded6c38"}],"publication_id":"OT-2026-000041945"} Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041945
OpenTechnical

OT-2026-000041945

Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
92d88202fb1f7a84a2ab6a984cbb1d78a15f0c0220f3c0e3ae2f2d56a2498272

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041945, “Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041945.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041945" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041945" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041945 Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041945 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041945 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041945 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041945", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 28, "words": 966 }, "figures": [], "files": [ { "bytes": 17321, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "372d3745f7b1f6c0d972f2a897d1312bb07a6fccc8f4fe27f4b66ea07ca33e51" }, { "bytes": 7185, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "1327345199d99be1d67b8f2c3aa4e48d26417331f20be6d92aa230b69cc7909e" }, { "bytes": 6886, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "92d88202fb1f7a84a2ab6a984cbb1d78a15f0c0220f3c0e3ae2f2d56a2498272" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041945/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041945", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7316-af24-bb5685b18e35" } nHJcy+ysu8LKA5EaJ2zjQ/d0qGl8VJHW5IiagwN1A/UDPpkYpT9ZmrV1QV7hRycU6EgPcs/26jiduxQDE2umCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: nHJcy+ysu8LKA5EaJ2zjQ/d0qGl8VJHW5IiagwN1A/UDPpkYpT9ZmrV1QV7hRycU6EgPcs/26jiduxQDE2umCw== {"files":[{"bytes":17335,"name":"index.html","sha256":"4cd3ce9dbb5166a8abec3c5461178c36658973ec23f232098a193073b13f3ab4"},{"bytes":7187,"name":"publication.md","sha256":"9aedcd53a483199a5b8f0bc6d1c8299bf898e585011cda1883d8238df7339076"},{"bytes":6850,"name":"publication.txt","sha256":"62bda7cc337ced0f9524924769746a27006b104fd608583252c983226bb91ffc"},{"bytes":2822,"name":"manifest.json","sha256":"ec8b91f4a31c510bc4a1efc2e6928429b567277cf81775d151406c8f44e31cc9"},{"bytes":89,"name":"manifest.sig","sha256":"d2737b49e3f1d58f31ce7fe026f290cad19d727ce84f5e4b88795201f907697a"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3ce58edadc9dbd9d0370254fd6507c482eda171e55158eb84ca2846023447d87"}],"publication_id":"OT-2026-000041946"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041946
OpenTechnical

OT-2026-000041946

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
62bda7cc337ced0f9524924769746a27006b104fd608583252c983226bb91ffc

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041946, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041946.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041946" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041946" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041946 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041946 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041946 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041946 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041946", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 27, "words": 965 }, "figures": [], "files": [ { "bytes": 17335, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4cd3ce9dbb5166a8abec3c5461178c36658973ec23f232098a193073b13f3ab4" }, { "bytes": 7187, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9aedcd53a483199a5b8f0bc6d1c8299bf898e585011cda1883d8238df7339076" }, { "bytes": 6850, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "62bda7cc337ced0f9524924769746a27006b104fd608583252c983226bb91ffc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041946/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041946", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a6-7e4b-8221-87fe9736d789" } qN4Tofrj1Bi5EmvDao8bgzo53AuD09kqFucFrDh/vxtQV7exdQkZyoysW4SPv9rTCQHjZZYY2pJj22QDJPN2CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: qN4Tofrj1Bi5EmvDao8bgzo53AuD09kqFucFrDh/vxtQV7exdQkZyoysW4SPv9rTCQHjZZYY2pJj22QDJPN2CQ== {"files":[{"bytes":18729,"name":"index.html","sha256":"34b0cb388540938f88738507e08f42c8246d104020e0ae671245a19c892ce1e6"},{"bytes":8320,"name":"publication.md","sha256":"56da26d16db7577eed574d3e710096f1b2f2cefa0adbdceee3c73635540bb318"},{"bytes":7975,"name":"publication.txt","sha256":"882da2c14c226b7838efa97366bc853b19251ae99de5f1c00a61908082057c5e"},{"bytes":2900,"name":"manifest.json","sha256":"38d641eab6dcf3d50a8e67b09e958bca1d299ddb0d0f95042623fe54812d7af2"},{"bytes":89,"name":"manifest.sig","sha256":"015b3d19649b78cf0ae1417e2611f6fc203681a6188e1fcd92357a4debe8ae66"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2d25dc4edb4bb2d5eb745a0cd9bf7390c48dba404ed4678d5c46307ea44d5a1a"}],"publication_id":"OT-2026-000041947"} Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041947
OpenTechnical

OT-2026-000041947

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
882da2c14c226b7838efa97366bc853b19251ae99de5f1c00a61908082057c5e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041947, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041947.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041947" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041947" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041947 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041947 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041947 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041947 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041947", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1143 }, "figures": [], "files": [ { "bytes": 18729, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "34b0cb388540938f88738507e08f42c8246d104020e0ae671245a19c892ce1e6" }, { "bytes": 8320, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "56da26d16db7577eed574d3e710096f1b2f2cefa0adbdceee3c73635540bb318" }, { "bytes": 7975, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "882da2c14c226b7838efa97366bc853b19251ae99de5f1c00a61908082057c5e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041947/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041947", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a6-722a-bb6a-22cba7524a5e" } YZln4vmUXtt48+qdtoqOrNvnVbF2ZSgQgAiJ6yWHmf8pCVRVknlSr5O+zRtr6Mm34WhyWRyRfl14Ehyjye4eBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: YZln4vmUXtt48+qdtoqOrNvnVbF2ZSgQgAiJ6yWHmf8pCVRVknlSr5O+zRtr6Mm34WhyWRyRfl14Ehyjye4eBQ== {"files":[{"bytes":16148,"name":"index.html","sha256":"9f67739acafb0bdec74541760aa2bdfe8076f0166afce3a204722597afe3eb38"},{"bytes":6242,"name":"publication.md","sha256":"2f08f0070aea5b55bb6dfb5c12fbc0f58d986dc877da8ca733483161139fa959"},{"bytes":5931,"name":"publication.txt","sha256":"f69dc12aaf79a7f742492ba0f543fb4d68e41dde73d2d7a3e6d8ebfa2ac0ad2c"},{"bytes":2741,"name":"manifest.json","sha256":"aaf9f5f91afd9a985e8aa99cd465bad9bef37146566370eded6ffd0d6e1495eb"},{"bytes":89,"name":"manifest.sig","sha256":"a74b33f71df7371c3cd3a97d6de1f84e447c8cae2ddd697884fd92cabe193b0b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3d9e126aa434113c654123051593a09ff71b9457a5c42d9bb07789a857d9ebed"}],"publication_id":"OT-2026-000041948"} Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041948
OpenTechnical

OT-2026-000041948

Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
f69dc12aaf79a7f742492ba0f543fb4d68e41dde73d2d7a3e6d8ebfa2ac0ad2c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041948, “Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041948.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041948" title: "Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041948" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041948 Six bellows cup vacuum gripper, six outlet manifold, two stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041948 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041948 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041948 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041949

Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
b0005388149af734adb4a42bd62a52ddbaaa402960e77553f299c49c34aa4299

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041949, “Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041949.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041949" title: "Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041949" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041949 Three cup vacuum gripper, three outlet manifold, two stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041949 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041949 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041949 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041950

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
f56026be764e8c6db74553677401f7d1d560df46578764ac70bc8579ab8578ae

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041950, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041950.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041950" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041950" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041950 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041950 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041950 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041950 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041950", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 26, "words": 879 }, "figures": [], "files": [ { "bytes": 16732, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "82b642697ab0f888225a1478f486d5ca28fe27307686ea74e34505a9e700135e" }, { "bytes": 6651, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "87508291aeac08cb00bbbba580d019d3f18ef3cd3c2da5e457ab8238f60e0633" }, { "bytes": 6317, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f56026be764e8c6db74553677401f7d1d560df46578764ac70bc8579ab8578ae" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041950/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041950", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a7-76de-a9fc-2a99ed8b5499" } wxGZZdAWvMOMAiNjX4FhGZ6N0rG+RfDuVxAxkVI1uAWXHfsN30tQHmWgoBPwEbvbTu8dq5VnyO09xpEUfkVmCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wxGZZdAWvMOMAiNjX4FhGZ6N0rG+RfDuVxAxkVI1uAWXHfsN30tQHmWgoBPwEbvbTu8dq5VnyO09xpEUfkVmCA== {"files":[{"bytes":18176,"name":"index.html","sha256":"c3e9542500110b74da9022ee26fe25ee1f3c2070595d549d87f206ce947d6e7d"},{"bytes":7842,"name":"publication.md","sha256":"5c7422deb4209345f37b0214c70d8a98acda2530ae40ba6616209a470b0fcdb7"},{"bytes":7496,"name":"publication.txt","sha256":"e7f42f4e4c1f9f44bfca44ed25b4582de3552d7d386b025cacc375459090967e"},{"bytes":2895,"name":"manifest.json","sha256":"978e3b7637b53ae755fa97c5eaf5beb7735b4364a09cf03eebf458ec7ede2bc8"},{"bytes":89,"name":"manifest.sig","sha256":"96356b4b4a5833068874d506b1480d550c0488a752f9f706b74f4d66a175f281"},{"bytes":227,"name":"manifest.sig.txt","sha256":"03a8cc6542ca328dcbe95fef8ab425fc33e5155ef8f9e331d831a6f4a3a7b11c"}],"publication_id":"OT-2026-000041951"} Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041951
OpenTechnical

OT-2026-000041951

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Supply
Document SHA-256
e7f42f4e4c1f9f44bfca44ed25b4582de3552d7d386b025cacc375459090967e

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the mounting flange is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041951, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041951.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041951" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041951" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "zoned vacuum tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041951 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041951 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the mounting flange is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-11427405-B1, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041951 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041951 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041951", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1072 }, "figures": [], "files": [ { "bytes": 18176, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c3e9542500110b74da9022ee26fe25ee1f3c2070595d549d87f206ce947d6e7d" }, { "bytes": 7842, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5c7422deb4209345f37b0214c70d8a98acda2530ae40ba6616209a470b0fcdb7" }, { "bytes": 7496, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e7f42f4e4c1f9f44bfca44ed25b4582de3552d7d386b025cacc375459090967e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041951/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041951", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a7-76bc-8a23-c9fab2478515" } WQnmX80RHLG1pBKs0Fm9rBRD9N64mg/aOiA0Cowd2yYbF0KbbigHma5iqCxBOQScf2xkXnsMKoupCM0DaK85DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: WQnmX80RHLG1pBKs0Fm9rBRD9N64mg/aOiA0Cowd2yYbF0KbbigHma5iqCxBOQScf2xkXnsMKoupCM0DaK85DQ== {"files":[{"bytes":15600,"name":"index.html","sha256":"afb6fbdc8fc5791e2110f72cefdd6df8b7b5820483d71f14711f5affaf78d46d"},{"bytes":5750,"name":"publication.md","sha256":"f8d8130417618ace8a423e355c4fe4c9439556e8f5c26b90073c70586be60db7"},{"bytes":5447,"name":"publication.txt","sha256":"652ab1d1da93663992f0dc228ff31a07f29957232e8cc06616a6e2c2c4405b82"},{"bytes":2727,"name":"manifest.json","sha256":"55fa394ff70e0684187131169bc7af367cc8619961efa7b2d4ab5f2016aec4aa"},{"bytes":89,"name":"manifest.sig","sha256":"c696206a3dc9deb01b8760eacc48e19c49c168b4ca6aaa80a2258d54bcd755df"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1fd7e63da0163deeff56aec784d75515b6bc50bd2b6b6c4f36f831af332d57c5"}],"publication_id":"OT-2026-000041952"} Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041952
OpenTechnical

OT-2026-000041952

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
652ab1d1da93663992f0dc228ff31a07f29957232e8cc06616a6e2c2c4405b82

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041952, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041952.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041952" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041952" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041952 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041952 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041952 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041952 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041953

Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
d3a87e2969f2f8b40256afb5c5a9f2dc2ccdd417fa5852cab39fb0a83122281a

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041953, “Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041953.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041953" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041953" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041953 Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041953 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041953 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041953 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041953", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 860 }, "figures": [], "files": [ { "bytes": 16518, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "6f8103d84569de3ba4f4282c187b9079ed4acc660b24538466aba668b0dfb28b" }, { "bytes": 6492, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9e1d399b787133585879af9f176b95ba72d2bc806a7c64170e281394db01964f" }, { "bytes": 6197, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d3a87e2969f2f8b40256afb5c5a9f2dc2ccdd417fa5852cab39fb0a83122281a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041953/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041953", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a7-7362-9537-7b8d9def8dcc" } Mi4GBXSzsQ/7wMaEpU4hjQpvuA3aO23bG4gHMGSL/bE1nwvEvIn/yxMFLhXsVJQIJFi0/Oa65UmlNbQ2HSTrBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Mi4GBXSzsQ/7wMaEpU4hjQpvuA3aO23bG4gHMGSL/bE1nwvEvIn/yxMFLhXsVJQIJFi0/Oa65UmlNbQ2HSTrBg== {"files":[{"bytes":17530,"name":"index.html","sha256":"4bab64589236c0bda12ac0e9503d4834e5c87b705a251f0040c2b8676c728e9b"},{"bytes":7339,"name":"publication.md","sha256":"f2b264aec973e349a02eae71db1bc1e82ed0b52b7f3430dd9ebf00033d7253cb"},{"bytes":7002,"name":"publication.txt","sha256":"3b5c5952e31a7be866798cd3a69ed2255a173c546510fd818753b902eff6ca21"},{"bytes":2822,"name":"manifest.json","sha256":"37c5336f027b4a7f23acf8d73d78ce39012f81029b584fde762d8ca7189c6201"},{"bytes":89,"name":"manifest.sig","sha256":"e6293da1e4ad2a283333ae755249ba19ea42c2b21a6787e30f61b49a254c7540"},{"bytes":227,"name":"manifest.sig.txt","sha256":"07f3506e8a64ed3e55306c04a2e0f47f0f56346e332924e4b745c62527c37201"}],"publication_id":"OT-2026-000041954"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041954
OpenTechnical

OT-2026-000041954

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
3b5c5952e31a7be866798cd3a69ed2255a173c546510fd818753b902eff6ca21

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0019]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0020]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041954, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041954.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041954" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041954" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041954 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041954 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0019] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0020] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041954 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041954 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041954", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 28, "words": 984 }, "figures": [], "files": [ { "bytes": 17530, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "4bab64589236c0bda12ac0e9503d4834e5c87b705a251f0040c2b8676c728e9b" }, { "bytes": 7339, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f2b264aec973e349a02eae71db1bc1e82ed0b52b7f3430dd9ebf00033d7253cb" }, { "bytes": 7002, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "3b5c5952e31a7be866798cd3a69ed2255a173c546510fd818753b902eff6ca21" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041954/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "plant vacuum connection", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041954", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-7ed9-855d-ba55d4038f27" } eNuM5PjXoHl05BNliuU1RMhtP7jwrf6Mc4FqpNA1+0CXeMCt0nZm0Lj7cyR1RPEbDgnVVKCsGcr10ShQ35ENDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: eNuM5PjXoHl05BNliuU1RMhtP7jwrf6Mc4FqpNA1+0CXeMCt0nZm0Lj7cyR1RPEbDgnVVKCsGcr10ShQ35ENDQ== {"files":[{"bytes":18982,"name":"index.html","sha256":"7c898d7dcada16ddf4df4067cb52d643f38396ae5a77749a3a98c332fe865106"},{"bytes":8530,"name":"publication.md","sha256":"da77ac84df84559b0240b042f92edf2d57e0333ea45604e785dba69b6c38da81"},{"bytes":8185,"name":"publication.txt","sha256":"e76aff70b81c7b1326821af16dde644729c8e30b81301dbc704e01c8f216b1f0"},{"bytes":2900,"name":"manifest.json","sha256":"d33892a9317ca15292662ad81489f73ff71583c87fc5ffa6ca03602e53e2897b"},{"bytes":89,"name":"manifest.sig","sha256":"fdece36a007e8e8f1754468a45cb5a1a269dd2b10330ba21d6da9ac7be43b1bd"},{"bytes":227,"name":"manifest.sig.txt","sha256":"108679ccb0d82312a7650a75ce430ee02d4010ec5f32b1dfbf8109aa1604233a"}],"publication_id":"OT-2026-000041955"} Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041955
OpenTechnical

OT-2026-000041955

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
e76aff70b81c7b1326821af16dde644729c8e30b81301dbc704e01c8f216b1f0

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0025]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0028]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0029]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0030]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0031]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041955, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041955.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041955" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041955" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041955 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041955 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0025] - The workpiece is held until the blow-off valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0028] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0029] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0030] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0031] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041955 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041955 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041956

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
b85953b01802aa7e5ad12a9c1f231edc66005d4bb4a0b566dad3cc2c2d0aa9c5

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041956, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041956.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041956" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041956" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041956 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041956 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041956 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041956 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041956", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16408, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "a19ec8268118965a27844b566c28273ec7e42c868b4af47a04101e55019b0b32" }, { "bytes": 6455, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "5dcce0112b8522b42670c718b334868e1ec6947a5ba1cfec82ff8f642c8ad0e5" }, { "bytes": 6142, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b85953b01802aa7e5ad12a9c1f231edc66005d4bb4a0b566dad3cc2c2d0aa9c5" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041956/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041956", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-718c-8226-07534a3c8f62" } KpBKh1FoCFCmZMc5blJHJllXlefK8+aVYq0jXbjwyOWAbFIOss8Q7nPDby2Q+F8v90Dlq5FHcHkHrhSz41QICg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: KpBKh1FoCFCmZMc5blJHJllXlefK8+aVYq0jXbjwyOWAbFIOss8Q7nPDby2Q+F8v90Dlq5FHcHkHrhSz41QICg== {"files":[{"bytes":17333,"name":"index.html","sha256":"f7213065bd2d05db04ec150de50f4e96e1acd3707f84cfd8b5948d677bee292e"},{"bytes":7193,"name":"publication.md","sha256":"2ff9034c988a09c99342c77dd7c31ea5313f9d0792d0fa436a706bbe593b79dc"},{"bytes":6892,"name":"publication.txt","sha256":"922dd40d79cfd4295d5bc3868b7ce9023809832099a9cd94fedf182d43c901ce"},{"bytes":2760,"name":"manifest.json","sha256":"dac5f2f11f29c96fcf3264624cae511ba50700c3c5eb1e34bec7cfb8746a0151"},{"bytes":89,"name":"manifest.sig","sha256":"05f922fec4dc7a66742a3195de9399b371791da181fb58e40a278bf60cdb96a8"},{"bytes":227,"name":"manifest.sig.txt","sha256":"ec1229bf79fb851f6ea0a317e371b820e0526f15077a9bc0c6b6c34d45adbd3b"}],"publication_id":"OT-2026-000041957"} Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041957
OpenTechnical

OT-2026-000041957

Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
922dd40d79cfd4295d5bc3868b7ce9023809832099a9cd94fedf182d43c901ce

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041957, “Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041957.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041957" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041957" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041957 Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041957 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041957 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041957 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041958

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
e37c59fdd5a9ad5c09df66c52a1142cb002b028060dc48d5e62eb007b4f58297

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.

[0011]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0013]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection.

[0018]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0019]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041958, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041958.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041958" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041958" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "plant vacuum connection" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041958 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041958 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply. [0011] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0013] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0017] - When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. [0018] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0019] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041958 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041958 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one plant vacuum connection, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041959

Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
7b6e406170f0d1a479cbdaf1d03a867f3f76181fb6de5d0ed467b3e853d28e57

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The suction cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0012]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0013]Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line.

[0014]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0015]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0016]The robot side of the tool-change interface is bolted to the robot flange.

[0017]The remaining one manifold outlet is plugged and carries no line.

[0018]The blow-off valve is fed from the compressed air supply of the cell.

[0019]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0021]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0022]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0023]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0029]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0030]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041959, “Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041959.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041959" title: "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041959" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041959 Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041959 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of two follows from the arrangement: one gripping element per zone branch. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The suction cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0012] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0013] Each suction cup is connected to its own zone line, one suction cup per zone, and is evacuated through that line. [0014] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0015] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0016] The robot side of the tool-change interface is bolted to the robot flange. [0017] The remaining one manifold outlet is plugged and carries no line. [0018] The blow-off valve is fed from the compressed air supply of the cell. [0019] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0021] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0022] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0023] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0028] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0029] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0030] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041959 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041959 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two suction cups, one plant vacuum connection, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041959", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1143 }, "figures": [], "files": [ { "bytes": 18729, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "c6063ae42f0dba1b7273f517199126e12cecffce2c829047509e3d9f8c7752b3" }, { "bytes": 8320, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8c3bd2c6f553b00a85acd408f95317db15a0fda46e2c374d67fd3f67297f8fc0" }, { "bytes": 7975, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7b6e406170f0d1a479cbdaf1d03a867f3f76181fb6de5d0ed467b3e853d28e57" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041959/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041959", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two cup vacuum gripper, two zone face, three outlet manifold, plant vacuum fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a7-7e79-92ca-84a2dc3f14b6" } l08Sx+3AxJkP5heeePPQPn7NovxebuMUoXCcYOj8EZbZ5rs4nLytHsQ7KUid378SKe4zav/DGtuEz2kX/yssAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: l08Sx+3AxJkP5heeePPQPn7NovxebuMUoXCcYOj8EZbZ5rs4nLytHsQ7KUid378SKe4zav/DGtuEz2kX/yssAg== {"files":[{"bytes":16155,"name":"index.html","sha256":"ff6693e7163725715aebedae0fa57f64bba067f679d13acfb095b7a74cc3565b"},{"bytes":6245,"name":"publication.md","sha256":"3153fe08edfb6f5175ce4670953e3cf0be413277470b8900c3723ec06e56c572"},{"bytes":5932,"name":"publication.txt","sha256":"54b33a394589efb4838826933621f7792bb5fde75725c63ac22aab366ec5f534"},{"bytes":2743,"name":"manifest.json","sha256":"0d09f18d5aaa90f3684569f0e5a1a66976bcd0bf71f74eff648915dc5b7f4418"},{"bytes":89,"name":"manifest.sig","sha256":"5687d06c76e2ff9a9f888e0f5e700e15f3ceed05d768b3932a3575ec0e92bfa5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"659a2431303bbb3fd9852f29f85759db264be42367e4a4dc431cbae3734a381b"}],"publication_id":"OT-2026-000041960"} Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041960
OpenTechnical

OT-2026-000041960

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
54b33a394589efb4838826933621f7792bb5fde75725c63ac22aab366ec5f534

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041960, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041960.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041960" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041960" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041960 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041960 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041960 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041960 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041960", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16155, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "ff6693e7163725715aebedae0fa57f64bba067f679d13acfb095b7a74cc3565b" }, { "bytes": 6245, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "3153fe08edfb6f5175ce4670953e3cf0be413277470b8900c3723ec06e56c572" }, { "bytes": 5932, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "54b33a394589efb4838826933621f7792bb5fde75725c63ac22aab366ec5f534" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041960/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041960", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-79a0-90e5-b7fe89c2992e" } cb1AEFq3nRrNykSXaAGhfRp5OvBhj9NRUjdzlhTRRICuUQABWqJaAAgE7jPV5nGWflXi7fl7/G926KvpzLIDAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: cb1AEFq3nRrNykSXaAGhfRp5OvBhj9NRUjdzlhTRRICuUQABWqJaAAgE7jPV5nGWflXi7fl7/G926KvpzLIDAg== {"files":[{"bytes":17080,"name":"index.html","sha256":"679f67fa8290b6538a1f2eb6202eab4118a3667453d5ab3d5eb1e89fa8c62df8"},{"bytes":6983,"name":"publication.md","sha256":"6300f54292f837c5438596bd13bd0603f7b37a23173957a01bf45c5a17fb2d92"},{"bytes":6682,"name":"publication.txt","sha256":"046cb7bbaaf45202ee5d536de91789c5228c97ff829ef6b1f84468149b544816"},{"bytes":2760,"name":"manifest.json","sha256":"69957c951a995378038fe7241846adbf543436145d976a5764c268b183ee3875"},{"bytes":89,"name":"manifest.sig","sha256":"66f662f7b59542693871afadb821397407101cfbcad6a48b88769436086c2775"},{"bytes":227,"name":"manifest.sig.txt","sha256":"37188cec8ee2433503816451530f73266d5015f07337cde3444f312d0506df66"}],"publication_id":"OT-2026-000041961"} Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041961
OpenTechnical

OT-2026-000041961

Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
046cb7bbaaf45202ee5d536de91789c5228c97ff829ef6b1f84468149b544816

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041961, “Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041961.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041961" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041961" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041961 Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041961 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041961 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041961 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041962

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
690b941bcd1e51e6bb9099d5fb92f47aaa60cdf9c391b3124d2e28299df1bb93

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041962, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041962.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041962" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041962" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041962 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041962 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041962 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041962 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041963

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
28fda1488036bb49b768111ea9204255ca156bae66a894ce41ea4bb893d03152

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041963, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041963.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041963" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041963" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041963 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041963 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041963 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041963 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041963", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1083 }, "figures": [], "files": [ { "bytes": 18235, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d77b845a5f495efcecb9db62f6ed0d9e19e9e3e10323fb03d3f28fc5d71b2e3d" }, { "bytes": 7842, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9696bfd6dc9efefad88b5918211196626d5ad434671391600036db0686458b53" }, { "bytes": 7515, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "28fda1488036bb49b768111ea9204255ca156bae66a894ce41ea4bb893d03152" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041963/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041963", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a7-7532-b9bc-ef64cb81cfd8" } 02IkFEMikQYt8Kj8Eh333t7BnHeVKpubjVWPlh99M9cMtTGY4pA9MbADmnPnDJh3Rzfq4GDcTbi2zpg6LTHCCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 02IkFEMikQYt8Kj8Eh333t7BnHeVKpubjVWPlh99M9cMtTGY4pA9MbADmnPnDJh3Rzfq4GDcTbi2zpg6LTHCCA== {"files":[{"bytes":15601,"name":"index.html","sha256":"089bf81545ec9fd4f2082056e17c84735e845dec6e250b7580b646b310f9a894"},{"bytes":5751,"name":"publication.md","sha256":"d7e1c3345774fb1018f8de4959ba488e7797850ca06400f3904909ae2e380943"},{"bytes":5448,"name":"publication.txt","sha256":"d11cce5d6747e9ba345e5770375c989093557c3d6bddc17730e9c50289ece34c"},{"bytes":2727,"name":"manifest.json","sha256":"59175561dba04cb300bb0580b7c375455a4b12cb573e7a9b4961253ec45195b5"},{"bytes":89,"name":"manifest.sig","sha256":"61a3fa85e6797356e67c59e903f3a22ffe96e7b3d5acdb7a30ad521cd640eca2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"33ff6e664600019611700032ea61b71843f347965f86b7f0e70bf9494b9e19a5"}],"publication_id":"OT-2026-000041964"} Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041964
OpenTechnical

OT-2026-000041964

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
d11cce5d6747e9ba345e5770375c989093557c3d6bddc17730e9c50289ece34c

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041964, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041964.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041964" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041964" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041964 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041964 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041964 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041964 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041964", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15601, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "089bf81545ec9fd4f2082056e17c84735e845dec6e250b7580b646b310f9a894" }, { "bytes": 5751, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "d7e1c3345774fb1018f8de4959ba488e7797850ca06400f3904909ae2e380943" }, { "bytes": 5448, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "d11cce5d6747e9ba345e5770375c989093557c3d6bddc17730e9c50289ece34c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041964/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041964", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a7-76ae-91b2-5a7795c3e3f6" } 2i298yl/VDROuRMxQF9xf/RAnPcXZ0mAF5hq7UE7I7of2jKDCODtgpdSpYeVX/RMwqMR8sDhsWcsRJp0I5S7DQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 2i298yl/VDROuRMxQF9xf/RAnPcXZ0mAF5hq7UE7I7of2jKDCODtgpdSpYeVX/RMwqMR8sDhsWcsRJp0I5S7DQ== {"files":[{"bytes":16518,"name":"index.html","sha256":"cb3ee9214319408d2fd17e37ce695bc25372a6506bbf0ec521f0f4838ee4cfef"},{"bytes":6492,"name":"publication.md","sha256":"32d5c3c0458d350609747a1c923b22f9e4f1bedf4053d4bd3bdc8d469420ddb3"},{"bytes":6197,"name":"publication.txt","sha256":"e1447a3fc5212046544e337f2e56f2a2855582ae89ebf15813589d303504b6de"},{"bytes":2748,"name":"manifest.json","sha256":"67bd90afe09b07fe999172f12197d9c294aaae698897510b03b5d0a9f28de964"},{"bytes":89,"name":"manifest.sig","sha256":"f394e9b1d3c0571f1e50311e449297323a2dbf0debdb118ebdae6fe92025ed7b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9abd66e3d8ff5185d81c96fd282135378ec21fecc880836b2d2e41774e4cf790"}],"publication_id":"OT-2026-000041965"} Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041965
OpenTechnical

OT-2026-000041965

Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Generation
Document SHA-256
e1447a3fc5212046544e337f2e56f2a2855582ae89ebf15813589d303504b6de

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The ejector is fixed to the tool side of the mounting flange.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041965, “Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041965.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041965" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041965" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041965 Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041965 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The ejector is fixed to the tool side of the mounting flange. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041965 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041965 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041965", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 860 }, "figures": [], "files": [ { "bytes": 16518, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "cb3ee9214319408d2fd17e37ce695bc25372a6506bbf0ec521f0f4838ee4cfef" }, { "bytes": 6492, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "32d5c3c0458d350609747a1c923b22f9e4f1bedf4053d4bd3bdc8d469420ddb3" }, { "bytes": 6197, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "e1447a3fc5212046544e337f2e56f2a2855582ae89ebf15813589d303504b6de" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041965/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "ejector", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041965", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down", "uuid": "01a0ae79-e8a7-7422-ae55-d1f50e6cd604" } GQbl3FHbHRJhE5bcE3eCz7cRNF7cYgc7nCCgGb8bWm5hqLK674QgMUrsjZLZIjbPUt3aW+4dNtb9fuNXlYCsCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GQbl3FHbHRJhE5bcE3eCz7cRNF7cYgc7nCCgGb8bWm5hqLK674QgMUrsjZLZIjbPUt3aW+4dNtb9fuNXlYCsCQ== {"files":[{"bytes":17798,"name":"index.html","sha256":"f8c0a173c6f30ecf0a9d7bd368ec18acabe140c459735b69495df46eb2d23e2e"},{"bytes":7521,"name":"publication.md","sha256":"9f4083c57c915602134c1a7994024c268780fa6df84eaf990be8cbf72dc49eb5"},{"bytes":7211,"name":"publication.txt","sha256":"5d35b5975753f52d991cc7ec88036ff413090138b33635f0d814541675dc9d91"},{"bytes":2772,"name":"manifest.json","sha256":"c0afa03c9fa86fe416bc2093b0158052aa81f5aa0dfaf4c172387931bc0cf090"},{"bytes":89,"name":"manifest.sig","sha256":"d4f3275a9539c9c8eb75c68f5380bd66eca7c2f8ca9726cc394b426da7f1606e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"44054168aaacc35fc5c6e21601963ad17601dc9129c5910ea0b8512798ccf691"}],"publication_id":"OT-2026-000041966"} Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041966
OpenTechnical

OT-2026-000041966

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
5d35b5975753f52d991cc7ec88036ff413090138b33635f0d814541675dc9d91

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041966, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041966.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041966" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041966" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041966 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041966 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041966 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041966 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041966", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1032 }, "figures": [], "files": [ { "bytes": 17798, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f8c0a173c6f30ecf0a9d7bd368ec18acabe140c459735b69495df46eb2d23e2e" }, { "bytes": 7521, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9f4083c57c915602134c1a7994024c268780fa6df84eaf990be8cbf72dc49eb5" }, { "bytes": 7211, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5d35b5975753f52d991cc7ec88036ff413090138b33635f0d814541675dc9d91" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041966/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041966", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-7084-b6f0-570ed9102b65" } V/5ybhoA067uns204lkVdo3JOUnzyWaYSKANHa0p3um4i4aGIv/dYVCRT/8n1Z/GpCXOHHkIlamgO/2L9Tq6Bg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: V/5ybhoA067uns204lkVdo3JOUnzyWaYSKANHa0p3um4i4aGIv/dYVCRT/8n1Z/GpCXOHHkIlamgO/2L9Tq6Bg== {"files":[{"bytes":19050,"name":"index.html","sha256":"aaf6f00299562e7c94aea5a2610feafcec134e6dec6b44056c02a680e952a43c"},{"bytes":8543,"name":"publication.md","sha256":"70c6a0bf3bed7c544e2b2d79ec0da49706c8acba7a060c5566297db5ab128780"},{"bytes":8210,"name":"publication.txt","sha256":"624e5c5ba9cd5fbd30d645e8139197831b111f155935652f2c4f49433743e34c"},{"bytes":2864,"name":"manifest.json","sha256":"db7e9be3fa25ae976b3ee31fef617b8a5407b1b14aa1b64f7cd82c3775734fed"},{"bytes":89,"name":"manifest.sig","sha256":"e4e124f62c4195779ae9cee63e9feee55f8ac0258a1272bba0be53c2de5c6fa2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"914b101c2f2c408062419a24fee76b77a8241b5f9c9db9166c20dbfd821b1fd6"}],"publication_id":"OT-2026-000041967"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041967
OpenTechnical

OT-2026-000041967

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
624e5c5ba9cd5fbd30d645e8139197831b111f155935652f2c4f49433743e34c

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041967, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041967.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041967" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041967" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041967 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041967 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041967 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041967 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041968

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
8472991e0c99bedf2108f3108eb54a54bcd720a55d2a7b1c316ca2e024348f90

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041968, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041968.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041968" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041968" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041968 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041968 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041968 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041968 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041969

Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
a2c80b41917f14b6b528c072f392595e3d1e8ec856d9b3dbe6eb7ccd90b57e1a

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The ejector is fixed to the tool side of the tool-change interface.

[0011]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0012]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0013]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0014]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The ejector is fed from the compressed air supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0019]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0020]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the ejector.

[0021]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0022]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0023]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0024]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0025]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0026]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041969, “Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041969.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041969" title: "Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041969" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "ejector" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041969 Three cup vacuum gripper, three outlet manifold, three stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041969 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The ejector is fixed to the tool side of the tool-change interface. [0011] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0012] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0013] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0014] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The ejector is fed from the compressed air supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0019] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0020] - When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. [0021] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0022] - The workpiece is held until the blow-off valve has opened the circuit. [0023] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0024] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0025] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0026] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041969 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041969 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one ejector, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041970

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
1faa3a32c0c6c2f45a5e3e2f43df5ec337e5cb128352b6d844f2bb0f31d585b0

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041970, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041970.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041970" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041970" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041970 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041970 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041970 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041970 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041970", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 29, "words": 998 }, "figures": [], "files": [ { "bytes": 17549, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1c27dc3ad5fa0627d09972b72259b1f062983cd35ff1509a75654560e1f85593" }, { "bytes": 7315, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "57bf37b3bbd87d76239a1a71d3fb9658b2999c93f39d7e7644e20e84da8a641f" }, { "bytes": 7005, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "1faa3a32c0c6c2f45a5e3e2f43df5ec337e5cb128352b6d844f2bb0f31d585b0" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041970/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041970", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-7d99-94d0-ba739c264cb8" } Xx+Tc6dFvwbY3k6i7RnKrvriRMMECbcI8uFFW8cQCKWGi7HyXxqZVBX1rXrrgOaDgAM+f6hDiLcQAm9Q1PGfAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: Xx+Tc6dFvwbY3k6i7RnKrvriRMMECbcI8uFFW8cQCKWGi7HyXxqZVBX1rXrrgOaDgAM+f6hDiLcQAm9Q1PGfAw== {"files":[{"bytes":18797,"name":"index.html","sha256":"f37dd09f26e650c17fe9897438f9fd0082fe8f4d61c5f03d24037a1d434eb83a"},{"bytes":8333,"name":"publication.md","sha256":"7382f70df4b896311aa8fc3b3c59f0cabbd82cdc0ae5b9843fcbdc7274cd42d9"},{"bytes":8000,"name":"publication.txt","sha256":"ac0d04b510732032fe92c4b7de3ef1025ec03bcac27bc71d0d8aae2289f47e1d"},{"bytes":2864,"name":"manifest.json","sha256":"4b70a9f56e6d567d051230290aee17809017cf089e39183a11d51f03db6937a1"},{"bytes":89,"name":"manifest.sig","sha256":"c4375047c70cd2516b00ce70fce41654197e74fc1ad4b6e99a48740876c159e2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1aa7948a14499217ab28a998b90d8cd135b74902947f3b51502628025d4c8203"}],"publication_id":"OT-2026-000041971"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041971
OpenTechnical

OT-2026-000041971

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
ac0d04b510732032fe92c4b7de3ef1025ec03bcac27bc71d0d8aae2289f47e1d

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041971, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041971.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041971" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041971" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041971 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041971 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has one fold. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041971 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041971 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041971", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1154 }, "figures": [], "files": [ { "bytes": 18797, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f37dd09f26e650c17fe9897438f9fd0082fe8f4d61c5f03d24037a1d434eb83a" }, { "bytes": 8333, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7382f70df4b896311aa8fc3b3c59f0cabbd82cdc0ae5b9843fcbdc7274cd42d9" }, { "bytes": 8000, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ac0d04b510732032fe92c4b7de3ef1025ec03bcac27bc71d0d8aae2289f47e1d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041971/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041971", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a7-76f8-980e-57581923045e" } fMizh9VcyeNQP8A9/NlmetEXoZfMRIlEbL85uwschcmreLPJZeChG0Soz7AFbcetxBb3xpTYYD7dhu57PocDAQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: fMizh9VcyeNQP8A9/NlmetEXoZfMRIlEbL85uwschcmreLPJZeChG0Soz7AFbcetxBb3xpTYYD7dhu57PocDAQ== {"files":[{"bytes":16156,"name":"index.html","sha256":"d0fdd10a8099c7e0d88d8abefe0ca69aa3188c24a5a078d51e780d0f21f23c58"},{"bytes":6246,"name":"publication.md","sha256":"aa454882b0a1d1d0ee6777d41634f2c157bdcd4cc24ee518a09c0aeef47f8847"},{"bytes":5933,"name":"publication.txt","sha256":"932222413cb53128ba1a27e2a452f43f343a4d2463f013a93beb1a7f113ce584"},{"bytes":2743,"name":"manifest.json","sha256":"2ff49c5d6135de5a453ce50b701d353fce727c20d2994db79f74b58af82a1a7f"},{"bytes":89,"name":"manifest.sig","sha256":"6fec125f9c560feb23bceedcec1d4ca70bd74fa54df2d44d288bb983461ae777"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9395927c573383ee47315d6c8e8657d0d874612e78724e32c232401e48333527"}],"publication_id":"OT-2026-000041972"} Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041972
OpenTechnical

OT-2026-000041972

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
932222413cb53128ba1a27e2a452f43f343a4d2463f013a93beb1a7f113ce584

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041972, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041972.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041972" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041972" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041972 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041972 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041972 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041972 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041972", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16156, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d0fdd10a8099c7e0d88d8abefe0ca69aa3188c24a5a078d51e780d0f21f23c58" }, { "bytes": 6246, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "aa454882b0a1d1d0ee6777d41634f2c157bdcd4cc24ee518a09c0aeef47f8847" }, { "bytes": 5933, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "932222413cb53128ba1a27e2a452f43f343a4d2463f013a93beb1a7f113ce584" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041972/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041972", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-7e7c-94f9-6b91299b93f2" } pokITvQH1CySxcD4av4kplUFfLpEQffrOtoXR8FquoGo0N2t+O8hJiH8BEkSccFukIU+tFSPOprDFdCl/WjlBQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pokITvQH1CySxcD4av4kplUFfLpEQffrOtoXR8FquoGo0N2t+O8hJiH8BEkSccFukIU+tFSPOprDFdCl/WjlBQ== {"files":[{"bytes":16409,"name":"index.html","sha256":"2b487e850069bea58056684ad037f75a2277ece8631cc9db839fe744ca7ab93d"},{"bytes":6452,"name":"publication.md","sha256":"29d2b0ea12db47bdee10a82ddb23801782f5ba76cb59aee8349bd49d06f63bf4"},{"bytes":6137,"name":"publication.txt","sha256":"bbba6f5bd73f3ae5f4f1525b180666c345ac24962c368d1bd2b156632d3618d2"},{"bytes":2800,"name":"manifest.json","sha256":"48c9350e2b8b49a583e0e4d98777229417a6978ebf7f70e8d55fbc7b368b1ae0"},{"bytes":89,"name":"manifest.sig","sha256":"ea480a0cb8e485e910c173e6bed0ecda695da012368a89d22d24ccbdc35a4339"},{"bytes":227,"name":"manifest.sig.txt","sha256":"f76f36f31d2d9886dfd9a131b2515b5b45b5d2c33a3e7e03ec5e659072dd377c"}],"publication_id":"OT-2026-000041973"} Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041973
OpenTechnical

OT-2026-000041973

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
bbba6f5bd73f3ae5f4f1525b180666c345ac24962c368d1bd2b156632d3618d2

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041973, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041973.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041973" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041973" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041973 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041973 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041973 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041973 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041974

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
91e406edbbf82689db0cc54ae484b79d5dc6774da8a00b91a275279459fefe9b

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The vacuum pump is fixed to the tool side of the mounting flange.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the mounting flange is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

5. Provenance and status

[0028]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041974, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041974.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041974" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041974" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. ## 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041974 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041974 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The vacuum pump is fixed to the tool side of the mounting flange. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the mounting flange is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. 5. Provenance and status [0028] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041974 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041974 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041974", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 28, "words": 912 }, "figures": [], "files": [ { "bytes": 16940, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "0e773e6e8a3008b967149cbaabe27123adb6630fdbfeddc53d7fd2056da87795" }, { "bytes": 6773, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "374ad0af43592b38daa7819c33640769b831dc2b0c7724c3ad2f6c5e5bea607e" }, { "bytes": 6466, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "91e406edbbf82689db0cc54ae484b79d5dc6774da8a00b91a275279459fefe9b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041974/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041974", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a7-7060-8440-907de9833fc0" } UiGRUzOPxjBFW1WESc9Nyn7byjhM7Lxz3LPPIxW2/xcu/N6CR4Lah+xp2QGGK/BZyDixKWW+8LyypXSA2BZoBA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: UiGRUzOPxjBFW1WESc9Nyn7byjhM7Lxz3LPPIxW2/xcu/N6CR4Lah+xp2QGGK/BZyDixKWW+8LyypXSA2BZoBA== {"files":[{"bytes":18236,"name":"index.html","sha256":"9cdf67590652ba0ff15baaad0a09f5bacb956c1e59d1b88ad301f7d97284dd80"},{"bytes":7843,"name":"publication.md","sha256":"a06d283c9a08ab2af3defdcc4d4fac12ee13620b6a19381fcb5b57f07f735576"},{"bytes":7516,"name":"publication.txt","sha256":"01f2459e7215f752d0beaba7edfb8e1fa39145c76f7de29b224d17bbf3ecb85b"},{"bytes":2852,"name":"manifest.json","sha256":"2efe0ba45605a027322a357d270051ff999fa076d8f3d5a0dcdc8ff004fa9edf"},{"bytes":89,"name":"manifest.sig","sha256":"6de87a8ddd5957234d21ea0a92c5eb92eeb98170fa9e7da18fe5c633415c888e"},{"bytes":227,"name":"manifest.sig.txt","sha256":"61a87ee9047ab1a55aea64fb93f2d6228d2085cfa6d84bc019e02cf1ab9d9874"}],"publication_id":"OT-2026-000041975"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down - OpenTechnical OT-2026-000041975
OpenTechnical

OT-2026-000041975

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
01f2459e7215f752d0beaba7edfb8e1fa39145c76f7de29b224d17bbf3ecb85b

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041975, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041975.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041975" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041975" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041975 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041975 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041975 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041975 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041975", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1083 }, "figures": [], "files": [ { "bytes": 18236, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "9cdf67590652ba0ff15baaad0a09f5bacb956c1e59d1b88ad301f7d97284dd80" }, { "bytes": 7843, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a06d283c9a08ab2af3defdcc4d4fac12ee13620b6a19381fcb5b57f07f735576" }, { "bytes": 7516, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "01f2459e7215f752d0beaba7edfb8e1fa39145c76f7de29b224d17bbf3ecb85b" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041975/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041975", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a7-7ad6-aaa7-965a6cf77cb4" } zHFJkiivnUIyf+cHC85UmTyoKSIp4rKqLoWXJcZOZzaDWv72UmVoAl8ak9bEDSQUqVxwM8l5hm2wSu7YWTIQAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zHFJkiivnUIyf+cHC85UmTyoKSIp4rKqLoWXJcZOZzaDWv72UmVoAl8ak9bEDSQUqVxwM8l5hm2wSu7YWTIQAw== {"files":[{"bytes":15605,"name":"index.html","sha256":"8d457fc628e5e3163071daf03d26509445862632f1f3b9d8fb82a6a2598c6800"},{"bytes":5755,"name":"publication.md","sha256":"e6d9e6e3d7f637707b7d2ea961453a36c70753a85940d9092e3aa9301ea0e1cc"},{"bytes":5452,"name":"publication.txt","sha256":"7acb16e6b8fb488959ab25835b023e2b564b803977988ec8aafcde3b5ef315ba"},{"bytes":2727,"name":"manifest.json","sha256":"6e8a605db6c59482bb2f60d1a46c90c8087479b1f98c8b041e06554931c4baa5"},{"bytes":89,"name":"manifest.sig","sha256":"36753b0c77bd8988836acfa3ba615793ac3ae5bec594380b95de6822dc14e616"},{"bytes":227,"name":"manifest.sig.txt","sha256":"3a2a8a199c601cdf70f8af8c76c075a69da95f8ba3dfa35daac870ec53745fa6"}],"publication_id":"OT-2026-000041976"} Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down - OpenTechnical OT-2026-000041976
OpenTechnical

OT-2026-000041976

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
7acb16e6b8fb488959ab25835b023e2b564b803977988ec8aafcde3b5ef315ba

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The ejector is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the mounting flange is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

5. Provenance and status

[0023]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041976, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041976.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041976" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041976" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "vacuum" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. ## 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041976 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041976 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by an ejector. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The ejector is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the mounting flange is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. 5. Provenance and status [0023] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041976 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041976 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041976", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 23, "words": 750 }, "figures": [], "files": [ { "bytes": 15605, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8d457fc628e5e3163071daf03d26509445862632f1f3b9d8fb82a6a2598c6800" }, { "bytes": 5755, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "e6d9e6e3d7f637707b7d2ea961453a36c70753a85940d9092e3aa9301ea0e1cc" }, { "bytes": 5452, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "7acb16e6b8fb488959ab25835b023e2b564b803977988ec8aafcde3b5ef315ba" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041976/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "vacuum" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041976", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a7-7067-93a7-7dcbca393f83" } 8PqY+ST+96DbmxEpyA3oHp2m+5K0F6Wycg2mC/ZugywZzPvowTz658ICTv0dOtrTeYq5XabOeYXNo7gW5EgRCw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8PqY+ST+96DbmxEpyA3oHp2m+5K0F6Wycg2mC/ZugywZzPvowTz658ICTv0dOtrTeYq5XabOeYXNo7gW5EgRCw== {"files":[{"bytes":17215,"name":"index.html","sha256":"d1a0f94ea8f3c47be7fa75c671b3bcdb2a7f07352a4ce80f5cac26c4583474dc"},{"bytes":7140,"name":"publication.md","sha256":"3d64ddafd0dd75e1d9addbd8f48ab7c1d8cec18c64524a06d5da808d0ccff933"},{"bytes":6826,"name":"publication.txt","sha256":"1dbcae466a5309de06b8d146c7174a2c79d96efb59d3f34c4aa600c776425234"},{"bytes":2805,"name":"manifest.json","sha256":"ecbbabfdccebfcabc48d112d3bc2e2009be098115fbdbad91c38736fe916a478"},{"bytes":89,"name":"manifest.sig","sha256":"9ae8cce871870ffc52ef6d46e5e0129c1154837dba4f6b20a04fc36f86fb9572"},{"bytes":227,"name":"manifest.sig.txt","sha256":"429ab8f1486435086b18fa412c5cc359de45f87643375b21768cba1071f6c693"}],"publication_id":"OT-2026-000041977"} Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041977
OpenTechnical

OT-2026-000041977

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
1dbcae466a5309de06b8d146c7174a2c79d96efb59d3f34c4aa600c776425234

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041977, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041977.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041977" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041977" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041977 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041977 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041977 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041977 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041978

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
2fcf3f8299310869c67abca11c1e07736c0a2c467a891060713acbe783219f53

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0019]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0020]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0021]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0022]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0023]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0024]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0025]The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0026]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0027]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041978, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041978.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041978" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041978" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041978 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041978 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0019] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0020] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0021] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0022] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0023] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0024] - The workpiece is held until the blow-off valve has opened the circuit. [0025] The cell controller commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0026] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0027] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041978 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041978 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041978", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 30, "words": 1017 }, "figures": [], "files": [ { "bytes": 17744, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "726b309c98444cdff1ece61c6caf4c57a06dc54497e599ea5c89f178e09034c4" }, { "bytes": 7467, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "8a3fe25acd36439da92c55ccfbd50ef2ab11f6efcdd48e4d99401078df7dbe38" }, { "bytes": 7157, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2fcf3f8299310869c67abca11c1e07736c0a2c467a891060713acbe783219f53" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041978/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "isolation valve", "manifold", "blow-off valve", "blow off release", "common isolation", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041978", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-707f-b1e4-6c7d40c7f4e7" } ppWxaCS2W09zDbwSGANABCoHbjPTb0Mwp7KuUKqXtLRXwZQXgwg8r9EZJzmIBxcuiBCZeIGZdv8og92KyeEoCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: ppWxaCS2W09zDbwSGANABCoHbjPTb0Mwp7KuUKqXtLRXwZQXgwg8r9EZJzmIBxcuiBCZeIGZdv8og92KyeEoCA== {"files":[{"bytes":19051,"name":"index.html","sha256":"7504cdc172706c302ad9acfa728e993f29d51a07c3c00d5ae94159486e6c5370"},{"bytes":8544,"name":"publication.md","sha256":"03195fb3a0fe38c51611520c7629477c4ff66992cba6181de56828c87c3b1b70"},{"bytes":8211,"name":"publication.txt","sha256":"cc8d8e1932b0ec4e3156016f06ebef4af9604c532275aad2452597c1862abf3f"},{"bytes":2864,"name":"manifest.json","sha256":"46e93ec272dd32bde58e4b5a2fb2afa99474936020f914377ea172a4a4830bb6"},{"bytes":89,"name":"manifest.sig","sha256":"1d7ef06126ae8fdc402bf493d6c90a0fdf309ab8b4280a0d9d05d679480c3956"},{"bytes":227,"name":"manifest.sig.txt","sha256":"d2c791dc77467996860c343116899686aa55ef4ec918fe93067f80ce2a218d9b"}],"publication_id":"OT-2026-000041979"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041979
OpenTechnical

OT-2026-000041979

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
cc8d8e1932b0ec4e3156016f06ebef4af9604c532275aad2452597c1862abf3f

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041979, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041979.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041979" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041979" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041979 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041979 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041979 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041979 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041980

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
dbaead739babce85119d66dd7b7c0c52c2a0a34a46c4a8d5ef61f65d2a397ca2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0018]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0024]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041980, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041980.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041980" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041980" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041980 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041980 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0018] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0024] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041980 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041980 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041980", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 856 }, "figures": [], "files": [ { "bytes": 16413, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "857da3ba34f46f16dd09ceedbd4242ddecc41327c7e54a10d8f434c7475c6570" }, { "bytes": 6460, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "64ac79655665f4ecc6c9117cc2e2b5f4c2171a7f101edf13d9069f004617dbbc" }, { "bytes": 6147, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "dbaead739babce85119d66dd7b7c0c52c2a0a34a46c4a8d5ef61f65d2a397ca2" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041980/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041980", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-7a17-a80c-8f90feee5180" } tee9dVSkaoBA9TDEHsrqb86PEgvKdKaPXKgUIEHWdWFYrsdsYrN0pWa8rcii4jdCdvSQP513c0aed+6tu9vtBg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: tee9dVSkaoBA9TDEHsrqb86PEgvKdKaPXKgUIEHWdWFYrsdsYrN0pWa8rcii4jdCdvSQP513c0aed+6tu9vtBg== {"files":[{"bytes":16962,"name":"index.html","sha256":"f17e6fb3abd5f11a996b771883bbede7b10c1c63dd3b778c269db63fafd5ba77"},{"bytes":6930,"name":"publication.md","sha256":"8fc8ce3eccee4cf01d7493c0d591bbc33d8acc69aa55e1e7f84b459b5ef05b3f"},{"bytes":6616,"name":"publication.txt","sha256":"649363e867433ce09fb90bbf4ae2658a9999e794caa15829529486bd575533da"},{"bytes":2805,"name":"manifest.json","sha256":"eff5fc1cd3e749467db61f836928b7563b1705a291697bd2096a0885b4bbb9e1"},{"bytes":89,"name":"manifest.sig","sha256":"63b26c64c25ce8f11c42247e639a5744d46279b6f86e808b36f5f491be794280"},{"bytes":227,"name":"manifest.sig.txt","sha256":"dac5d1c4d701512865b4ed93a364d9c4c8f125c68f4abed8b78051b6810e6d04"}],"publication_id":"OT-2026-000041981"} Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041981
OpenTechnical

OT-2026-000041981

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
649363e867433ce09fb90bbf4ae2658a9999e794caa15829529486bd575533da

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041981, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041981.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041981" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041981" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041981 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041981 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041981 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041981 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041982

Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
fd9618a04a5d4fcff80f2cf363291cade4c60d97a4538d0c4d555642898e1645

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The foam pads are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The vacuum pump is fixed to the tool side of the tool-change interface.

[0011]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads.

[0014]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0015]The robot side of the tool-change interface is bolted to the robot flange.

[0016]The pump motor is supplied from the electrical supply of the cell.

[0017]The blow-off valve is fed from the compressed air supply of the cell.

[0018]The isolation valve and the blow-off valve are switched by the cell controller.

3. Operating sequence and conditions

[0019]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0020]

  • After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller.

[0021]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0022]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0023]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0024]The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0025]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0026]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0027]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0028]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0029]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041982, “Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041982.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041982" title: "Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041982" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "isolation valve" - "manifold" - "blow-off valve" - "blow off release" - "common isolation" - "compressed air supply" --- # Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. ## 3. Operating sequence and conditions - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041982 Six pad foam vacuum gripper, six outlet manifold, common isolation valve, pump fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041982 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: six foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of six follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The foam pads are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The vacuum pump is fixed to the tool side of the tool-change interface. [0011] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0012] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the six outlets feed six foam pads. [0014] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0015] The robot side of the tool-change interface is bolted to the robot flange. [0016] The pump motor is supplied from the electrical supply of the cell. [0017] The blow-off valve is fed from the compressed air supply of the cell. [0018] The isolation valve and the blow-off valve are switched by the cell controller. 3. Operating sequence and conditions [0019] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0020] - After the foam pads have reached the workpiece, the isolation valve is closed by the cell controller. [0021] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0022] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0023] - The workpiece is held until the blow-off valve has opened the circuit. [0024] The cell controller commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0025] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0026] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0027] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0028] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0029] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041982 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041982 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, six foam pads, one vacuum pump, one isolation valve, one manifold and one blow-off valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041983

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
27b32eb8dbd12f8d51e66701f68764b9073652860fdc465944a75d2c4080236e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041983, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041983.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041983" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041983" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041983 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041983 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has two folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041983 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041983 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000041984

Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Generation
Document SHA-256
bf152e20768688703f44ca38231861a5a07de4967c5b1f12b1946d8498e6836c

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The ejector is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0012]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0013]The robot side of the tool-change interface is bolted to the robot flange.

[0014]The ejector is fed from the compressed air supply of the cell.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0017]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0023]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041984, “Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041984.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041984" title: "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041984" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "release control" - "tool changing" --- # Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041984 Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041984 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has three folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has three stages. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The ejector is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the ejector outlet, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0012] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0013] The robot side of the tool-change interface is bolted to the robot flange. [0014] The ejector is fed from the compressed air supply of the cell. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0017] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: three (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0023] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041984 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041984 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one ejector, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041984", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 24, "words": 821 }, "figures": [], "files": [ { "bytes": 16160, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3bb402a335c16eb48ed194352d99fb9444bfcbba0dbd204d9397af5087eb9b5f" }, { "bytes": 6250, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "22285d83e9e474d182bf870463ba8a31a4a1ddfd150b9b8d124f484fd8c4f511" }, { "bytes": 5937, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "bf152e20768688703f44ca38231861a5a07de4967c5b1f12b1946d8498e6836c" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041984/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "manifold", "blow-off valve", "blow off release", "compressed air supply", "release control", "tool changing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041984", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, three stage ejector, pulsed blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-7344-8886-da43e3c6ae8a" } txzfbbdjRm1xypGc/ckmxgnprZ03mM1+aiidSbeogZ12stCFBfAeZtVu7ytRGDbQ5arJ9DYwRelgOM4pgLyyCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: txzfbbdjRm1xypGc/ckmxgnprZ03mM1+aiidSbeogZ12stCFBfAeZtVu7ytRGDbQ5arJ9DYwRelgOM4pgLyyCA== {"files":[{"bytes":16409,"name":"index.html","sha256":"061833f34c1af5ecd0dbcd603eae6af254c4b37308c591ac9fb152015ab45855"},{"bytes":6452,"name":"publication.md","sha256":"4c73c7c26a99dcb52015dda082a3b7a6c160c7055e2f3e494f022a7087b26e8c"},{"bytes":6137,"name":"publication.txt","sha256":"00b5cdcfc163addaedbc5ad59b338e5ab34830ab3d3cd6bb3452c7b7b907ca08"},{"bytes":2800,"name":"manifest.json","sha256":"df204dae63ccb7bdfbf510c592178e9d52c87211fbc2b233bfcb4dc554d9e35b"},{"bytes":89,"name":"manifest.sig","sha256":"d6f06a76931f7b0a96482c2506c8b8898f3e6547f7aa8954ab33adcf719c4080"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c3a6de5ddee67ac786fcb5b27cfdbfda066afb2a76e81c27883cab872939ebdc"}],"publication_id":"OT-2026-000041985"} Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down - OpenTechnical OT-2026-000041985
OpenTechnical

OT-2026-000041985

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Vacuum Supply
Document SHA-256
00b5cdcfc163addaedbc5ad59b338e5ab34830ab3d3cd6bb3452c7b7b907ca08

Abstract

A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the mounting flange.

[0009]The manifold is fixed to the tool side of the mounting flange.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the mounting flange is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041985, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041985.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041985" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041985" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "discrete suction cup tool" - "mounting flange" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down ## Abstract A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041985 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041985 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact and clearing the face at release. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the mounting flange. [0009] The manifold is fixed to the tool side of the mounting flange. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the mounting flange is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-10549431-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041985 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041985 { "abstract": "A suction-cup vacuum gripping tool comprising one mounting flange, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041985", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" ], "extent": { "figures": 0, "paragraphs": 25, "words": 843 }, "figures": [], "files": [ { "bytes": 16409, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "061833f34c1af5ecd0dbcd603eae6af254c4b37308c591ac9fb152015ab45855" }, { "bytes": 6452, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "4c73c7c26a99dcb52015dda082a3b7a6c160c7055e2f3e494f022a7087b26e8c" }, { "bytes": 6137, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "00b5cdcfc163addaedbc5ad59b338e5ab34830ab3d3cd6bb3452c7b7b907ca08" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041985/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "mounting flange", "suction cup", "plant vacuum connection", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041985", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down", "uuid": "01a0ae79-e8a7-7291-a757-8ee744008f88" } pBdUWYIaJJ1Z9wwYdFuTkSYxobBXaXm/P8M0jm3N4uIlM4xCmGl+ijNgKafuQAS/dMvQtss8YWn4Eg6dsG22CA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: pBdUWYIaJJ1Z9wwYdFuTkSYxobBXaXm/P8M0jm3N4uIlM4xCmGl+ijNgKafuQAS/dMvQtss8YWn4Eg6dsG22CA== {"files":[{"bytes":16096,"name":"index.html","sha256":"5e2d82818f218c62353c2849e9378daa6d000ee16f0c6d62e9db98e869aed438"},{"bytes":6216,"name":"publication.md","sha256":"868d312e19753b58da04024bdf13bcf8ffd6e80be603c691ac59136d99db1378"},{"bytes":5946,"name":"publication.txt","sha256":"b98ede84e98e9c4f7b1d2da76e8519be8c863323e0e031b8e0fc417602c7087d"},{"bytes":2697,"name":"manifest.json","sha256":"497046ba641ef555f648654d72d64158b459576b2015c3cee1a85dd73c4e999e"},{"bytes":89,"name":"manifest.sig","sha256":"abe4ae242cd9ab3798d55ca738dde7f3cbd01ce4ce59b9d1c27af270c53d3758"},{"bytes":227,"name":"manifest.sig.txt","sha256":"29a4f1b8a5c84b2a4064818aedd42cfd4615c273da51d29a6aa21994edee7f2a"}],"publication_id":"OT-2026-000041986"} Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down - OpenTechnical OT-2026-000041986
OpenTechnical

OT-2026-000041986

Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Generation, Vacuum Safety Systems
Document SHA-256
b98ede84e98e9c4f7b1d2da76e8519be8c863323e0e031b8e0fc417602c7087d

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the mounting flange.

[0008]The ejector is fixed to the tool side of the mounting flange.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041986, “Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041986.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041986" title: "Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041986" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041986 Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041986 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the mounting flange. [0008] The ejector is fixed to the tool side of the mounting flange. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041986 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041986 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041987

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Vacuum Generation
Document SHA-256
689c39d442f5089afbc8bbdc3bce270699385551e25034e657cde8e5fa7a72b7

Abstract

A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041987, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041987.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041987" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041987" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "zoned vacuum tool" - "mounting flange" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041987 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041987 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a mounting flange, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10549431-B2, US-11427405-B1, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041987 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041987 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041987", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1083 }, "figures": [], "files": [ { "bytes": 18240, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "f6619c7adb2f7ecb82a8f98273590f3fe90b24180550007d386aca935825bd15" }, { "bytes": 7847, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "9ca1821193300d91936efd0ca6f47cad671139ce949f781f1cf5f8ffa6329c68" }, { "bytes": 7520, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "689c39d442f5089afbc8bbdc3bce270699385551e25034e657cde8e5fa7a72b7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041987/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "mounting flange", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041987", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down", "uuid": "01a0ae79-e8a7-757a-803c-380e6d66f5ab" } LvhI8JXzhVSRUrQLgrB5RnPMKMTc+XC5e71xw4xTbKE56XKNiY/vCsoEK7eGDjsSDxkTSSXAr/cy1/BA/H9GCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: LvhI8JXzhVSRUrQLgrB5RnPMKMTc+XC5e71xw4xTbKE56XKNiY/vCsoEK7eGDjsSDxkTSSXAr/cy1/BA/H9GCg== {"files":[{"bytes":15491,"name":"index.html","sha256":"85ca8d974943944c73149f40545f4fc023cf047d39d3f30e0ad4e89b13908b74"},{"bytes":5723,"name":"publication.md","sha256":"a3c00da89c1a1b3229ea338d8d216627720c4d58390d22137f9271efbd1a1875"},{"bytes":5387,"name":"publication.txt","sha256":"b0bd15b3694ee4e39bf76899702dd97c204c9a615eaeadf235cd6b2388f4ec0d"},{"bytes":2792,"name":"manifest.json","sha256":"62753bdd22dddd5fe02d4bfe54ea85149f7b2452cdbf7d213fd1da2db286d5a8"},{"bytes":89,"name":"manifest.sig","sha256":"d9974ea6426442eb1ef44f9c52ff35a61749e72d96b56cec591a03121bbab70b"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e4b74f9f3bb3c97f85628dafa79a32fb60a9f3e5861255c957771001f8502373"}],"publication_id":"OT-2026-000041988"} Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down - OpenTechnical OT-2026-000041988
OpenTechnical

OT-2026-000041988

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Vacuum Supply, Vacuum Safety Systems
Document SHA-256
b0bd15b3694ee4e39bf76899702dd97c204c9a615eaeadf235cd6b2388f4ec0d

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the mounting flange.

[0008]The manifold is fixed to the tool side of the mounting flange.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the mounting flange is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The blow-off valve is switched by the cell controller.

3. Operating sequence and conditions

[0015]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0016]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0017]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0018]The cell controller commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0019]Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0020]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0021]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

5. Provenance and status

[0022]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041988, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041988.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041988" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041988" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" - "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. ## 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041988 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041988 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a mounting flange, fed by a plant vacuum connection. It is arranged for clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the mounting flange. [0008] The manifold is fixed to the tool side of the mounting flange. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the mounting flange is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The blow-off valve is switched by the cell controller. 3. Operating sequence and conditions [0015] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0016] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0017] - The workpiece is held until the blow-off valve has opened the circuit. [0018] The cell controller commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0019] Parameter values of this embodiment: folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0020] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0021] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. 5. Provenance and status [0022] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-10549431-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041988 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041988 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, six bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041988", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply", "lifting-positioning-manipulation/vacuum-lifting/vacuum-safety-systems" ], "extent": { "figures": 0, "paragraphs": 22, "words": 733 }, "figures": [], "files": [ { "bytes": 15491, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "85ca8d974943944c73149f40545f4fc023cf047d39d3f30e0ad4e89b13908b74" }, { "bytes": 5723, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "a3c00da89c1a1b3229ea338d8d216627720c4d58390d22137f9271efbd1a1875" }, { "bytes": 5387, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b0bd15b3694ee4e39bf76899702dd97c204c9a615eaeadf235cd6b2388f4ec0d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041988/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "plant vacuum connection", "manifold", "blow-off valve", "blow off release", "compressed air supply", "plant vacuum supply", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041988", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down", "uuid": "01a0ae79-e8a7-7961-a777-ba37d37d1c2d" } B+qDXA5xHI+Y1/YF6KlE5k+TTzlP/5IZETvwm/snUzVFKjRF85b2XMhtmVCQzClEMS+0LQ0YwrrT+w3L9TfTDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: B+qDXA5xHI+Y1/YF6KlE5k+TTzlP/5IZETvwm/snUzVFKjRF85b2XMhtmVCQzClEMS+0LQ0YwrrT+w3L9TfTDA== {"files":[{"bytes":17215,"name":"index.html","sha256":"2f221728696b67ac5d7f2af6b5f59b8510d148ed60834cc76a4120ba97533327"},{"bytes":7140,"name":"publication.md","sha256":"984cf39f08122535a83e806633fc2a7cd0d0abbf7454ef759885df5bfe950844"},{"bytes":6826,"name":"publication.txt","sha256":"cd52d4efe4d23f2b1ad1b32a497a1e9a96a15200532b845a70c39e9bd7b262ce"},{"bytes":2805,"name":"manifest.json","sha256":"893876ae95898be054827f8571e82d128656ba8980b9c740eb87f5c65daa29f5"},{"bytes":89,"name":"manifest.sig","sha256":"8e4881f4ce903face41d58a7c3a9e651c21bc6afe906274e7f6f611eb7ec8721"},{"bytes":227,"name":"manifest.sig.txt","sha256":"05e82bc75f261eeeacacba5162092d207ff5aac1f60032d5c3e52d6cc10f8c3b"}],"publication_id":"OT-2026-000041989"} Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041989
OpenTechnical

OT-2026-000041989

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
cd52d4efe4d23f2b1ad1b32a497a1e9a96a15200532b845a70c39e9bd7b262ce

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0017]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0018]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0019]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0020]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0021]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0022]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0023]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0024]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0025]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0026]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0027]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041989, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041989.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041989" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041989" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041989 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041989 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0017] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0018] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0019] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0020] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0021] - The workpiece is held until the blow-off valve has opened the circuit. [0022] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0023] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0024] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0025] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0026] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0027] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041989 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041989 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041989", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 27, "words": 949 }, "figures": [], "files": [ { "bytes": 17215, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2f221728696b67ac5d7f2af6b5f59b8510d148ed60834cc76a4120ba97533327" }, { "bytes": 7140, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "984cf39f08122535a83e806633fc2a7cd0d0abbf7454ef759885df5bfe950844" }, { "bytes": 6826, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cd52d4efe4d23f2b1ad1b32a497a1e9a96a15200532b845a70c39e9bd7b262ce" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041989/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "plant vacuum connection", "manifold", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041989", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-7fed-b5f9-8fef06d14a28" } eoj1RQMumuM1uVMEC7heR8kUsVfs4v+ZdP2ZsybYxvp4o/tnYoH7qv2VsFPQCnDPDGPx+N3v4vZ+Npopu5DbCg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: eoj1RQMumuM1uVMEC7heR8kUsVfs4v+ZdP2ZsybYxvp4o/tnYoH7qv2VsFPQCnDPDGPx+N3v4vZ+Npopu5DbCg== {"files":[{"bytes":16898,"name":"index.html","sha256":"2d24b4f9e0a6306a4fe53d5b49dc57e643250020082bfea19ef139d4548bbd9a"},{"bytes":6908,"name":"publication.md","sha256":"7e5284bb7ebfb06146d746fa6037ed7ba20dacc6c94729abaea8709026b99df3"},{"bytes":6635,"name":"publication.txt","sha256":"8ec6da83a838a3ec820ea07b8551ef9be4ecce86019ebfbef6a7ea26db23d4cc"},{"bytes":2706,"name":"manifest.json","sha256":"af2ca950e6119f01da662133bae1e0e33e6a185fecb7b2a8a7defd7ea7a0eb8f"},{"bytes":89,"name":"manifest.sig","sha256":"883aeb3e36ded98d8c3ea3b213b3e0832f7b841cc06137c209238ff4b779e8a5"},{"bytes":227,"name":"manifest.sig.txt","sha256":"b4d7736c560766fefdafe56beb38a084dbbad4b6cdba853b10edcc0deb6cb8a7"}],"publication_id":"OT-2026-000041990"} Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041990
OpenTechnical

OT-2026-000041990

Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
8ec6da83a838a3ec820ea07b8551ef9be4ecce86019ebfbef6a7ea26db23d4cc

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0016]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0025]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041990, “Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041990.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041990" title: "Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041990" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041990 Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041990 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0016] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0025] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041990 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041990 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041990", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 26, "words": 945 }, "figures": [], "files": [ { "bytes": 16898, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2d24b4f9e0a6306a4fe53d5b49dc57e643250020082bfea19ef139d4548bbd9a" }, { "bytes": 6908, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7e5284bb7ebfb06146d746fa6037ed7ba20dacc6c94729abaea8709026b99df3" }, { "bytes": 6635, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "8ec6da83a838a3ec820ea07b8551ef9be4ecce86019ebfbef6a7ea26db23d4cc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041990/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041990", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-79fe-adcf-e879cefeef54" } U0WN5uIio0Vgq94MjNok2IeSW1Mw24rVvEIUJ2FyeO6pDePi93AkL2yIfPyBo3dOC/OctDUKxY/NLOuRbCs5CQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: U0WN5uIio0Vgq94MjNok2IeSW1Mw24rVvEIUJ2FyeO6pDePi93AkL2yIfPyBo3dOC/OctDUKxY/NLOuRbCs5CQ== {"files":[{"bytes":19055,"name":"index.html","sha256":"3f0365e69f14c067c7b34a9660d3b21228a6d3289b92652efa1d2eb79651b0c5"},{"bytes":8548,"name":"publication.md","sha256":"08f8498f51f689e49c8ad2cbc4ae0beda7524df9990676549334a54357de6769"},{"bytes":8215,"name":"publication.txt","sha256":"12e92bdd8f45db8432839fb3384fb2ed9f273045181725b61dc0c21bbfdfe3d7"},{"bytes":2864,"name":"manifest.json","sha256":"d3845ad3a5bbe686a390dd2162d0871f9b8fdf2c3772c8b4a880b3ebc826b275"},{"bytes":89,"name":"manifest.sig","sha256":"aa875227a1db2d3c7bb08518b949fb050ef1002eff70b90de1781722761417c1"},{"bytes":227,"name":"manifest.sig.txt","sha256":"1014d56e8186a4fa8d684667017870776d8dec23b7fd85724dd98aef26ede266"}],"publication_id":"OT-2026-000041991"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041991
OpenTechnical

OT-2026-000041991

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
12e92bdd8f45db8432839fb3384fb2ed9f273045181725b61dc0c21bbfdfe3d7

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0023]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0027]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0028]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0029]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0030]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0031]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0032]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041991, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041991.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041991" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041991" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041991 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041991 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0023] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0027] - The workpiece is held until the blow-off valve has opened the circuit. [0028] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0029] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0030] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0031] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0032] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041991 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041991 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041991", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1189 }, "figures": [], "files": [ { "bytes": 19055, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3f0365e69f14c067c7b34a9660d3b21228a6d3289b92652efa1d2eb79651b0c5" }, { "bytes": 8548, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "08f8498f51f689e49c8ad2cbc4ae0beda7524df9990676549334a54357de6769" }, { "bytes": 8215, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "12e92bdd8f45db8432839fb3384fb2ed9f273045181725b61dc0c21bbfdfe3d7" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041991/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041991", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a7-7ae4-a2a9-da3ab79a9612" } XOS+iMqDNX9pGeGI7zwhety0DoLJyo6p002SsdqYoDPxpw/4a9D1if9n8LGRiGPwXq/HSloOFVEym4/HlLdXAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XOS+iMqDNX9pGeGI7zwhety0DoLJyo6p002SsdqYoDPxpw/4a9D1if9n8LGRiGPwXq/HSloOFVEym4/HlLdXAg== {"files":[{"bytes":16293,"name":"index.html","sha256":"f09b57c6234fa3557979d4ca99603b58990cfa52165ca517977a50857892a66a"},{"bytes":6415,"name":"publication.md","sha256":"9a762ce97e56912fd8a1f18e64f6dd4e3185caf7f3298d9bc488566042fbd6c8"},{"bytes":6076,"name":"publication.txt","sha256":"7b9e2d41c8fe998ebab4086aaf57805e4ca977ca460172fabdd6c514607a4c6b"},{"bytes":2801,"name":"manifest.json","sha256":"ed95f08559476a89afdc4b0d528da22aed542f0ff463558f4667a698d9c6b5c7"},{"bytes":89,"name":"manifest.sig","sha256":"329eaad2e89be24be4b6ef87515b152ba6027cd2ed65a710be94d18d5b9b3eb3"},{"bytes":227,"name":"manifest.sig.txt","sha256":"88d543492a19d986a3cc78d7e9cdf045afbbed66d6dd1c3b2fbe35d9775a6c4e"}],"publication_id":"OT-2026-000041992"} Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer - OpenTechnical OT-2026-000041992
OpenTechnical

OT-2026-000041992

Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Valves and Manifolds, Tool Changers, Vacuum Supply
Document SHA-256
7b9e2d41c8fe998ebab4086aaf57805e4ca977ca460172fabdd6c514607a4c6b

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.

[0007]The bellows cups are carried on the tool side of the tool-change interface.

[0008]The manifold is fixed to the tool side of the tool-change interface.

[0009]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0010]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups.

[0011]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The blow-off valve is fed from the compressed air supply of the cell.

[0014]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0015]The blow-off valve and the lock of the tool-change interface are switched by the cell controller.

3. Operating sequence and conditions

[0016]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection.

[0017]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0018]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0019]The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0020]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0021]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0022]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0023]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

5. Provenance and status

[0024]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041992, “Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041992.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041992" title: "Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041992" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" - "industrial-components-safety-infrastructure/plant-utilities/vacuum-supply" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "plant vacuum connection" - "manifold" - "blow-off valve" - "blow off release" - "compressed air supply" - "plant vacuum supply" - "release control" --- # Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Six bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. ## 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041992 Six bellows cup vacuum gripper, six outlet manifold, plant vacuum fed, pulsed blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041992 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: six bellows cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Six bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of six follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has six outlets. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down. [0007] The bellows cups are carried on the tool side of the tool-change interface. [0008] The manifold is fixed to the tool side of the tool-change interface. [0009] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0010] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the six outlets feed six bellows cups. [0011] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The blow-off valve is fed from the compressed air supply of the cell. [0014] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0015] The blow-off valve and the lock of the tool-change interface are switched by the cell controller. 3. Operating sequence and conditions [0016] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. [0017] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0018] - The workpiece is held until the blow-off valve has opened the circuit. [0019] The cell controller commands the blow-off valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0020] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); outlets of the manifold: six (sets how many lines can be fed from one inlet); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0021] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0022] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0023] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. 5. Provenance and status [0024] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10259123-B2, US-11858125-B2, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041992 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041992 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, six bellows cups, one plant vacuum connection, one manifold and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041993

Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Valves and Manifolds, Tool Changers
Document SHA-256
f71f62e3f099978e79751f477e315ae997b28ada2bc2bc924abf28c804760d9e

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0007]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0008]The suction cups are carried on the tool side of the tool-change interface.

[0009]The manifold is fixed to the tool side of the tool-change interface.

[0010]The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold.

[0011]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.

[0012]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0013]The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face.

[0014]The robot side of the tool-change interface is bolted to the robot flange.

[0015]The blow-off valve is fed from the compressed air supply of the cell.

[0016]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0017]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0018]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.

[0019]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0020]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0021]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0022]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0023]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0024]The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone.

[0025]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0026]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041993, “Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041993.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041993" title: "Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041993" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "plant vacuum connection" - "manifold" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" --- # Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Three suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One plant vacuum connection.** The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041993 Three cup vacuum gripper, three outlet manifold, plant vacuum fed, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041993 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for starting the cycle at the moment of contact, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0007] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0008] The suction cups are carried on the tool side of the tool-change interface. [0009] The manifold is fixed to the tool side of the tool-change interface. [0010] The manifold inlet is connected to the plant vacuum connection, which supplies every outlet of the manifold. [0011] Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups. [0012] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0013] The blow-off valve is connected to the circuit at the plant vacuum connection, so that compressed air can be driven back through the circuit to the face. [0014] The robot side of the tool-change interface is bolted to the robot flange. [0015] The blow-off valve is fed from the compressed air supply of the cell. [0016] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0017] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0018] - When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. [0019] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0020] - The workpiece is held until the blow-off valve has opened the circuit. [0021] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0022] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0023] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0024] The tool carries no valve between the plant line and the face, so the plant vacuum is applied to the face whenever the plant line is live; release relies on the release element alone. [0025] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0026] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10259123-B2, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041993 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041993 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one manifold, one contact detector and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000041994

Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Tool Changers, Vacuum Generation
Document SHA-256
68e9d0c2251852840d53dfa5e630d3f4769f804e45203b9d944512bfa543f3be

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0006]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0007]The foam pad is carried on the tool side of the tool-change interface.

[0008]The ejector is fixed to the tool side of the tool-change interface.

[0009]The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line.

[0010]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0011]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0012]The robot side of the tool-change interface is bolted to the robot flange.

[0013]The ejector is fed from the compressed air supply of the cell.

[0014]The blow-off valve is fed from the compressed air supply of the cell.

[0015]The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller.

3. Operating sequence and conditions

[0016]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0017]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0018]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0019]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0020]The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0021]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0022]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0023]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0024]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

5. Provenance and status

[0025]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041994, “Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041994.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041994" title: "Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041994" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "robotics-automation/end-effectors/tool-changers" - "industrial-motion-power-transmission/fluid-power/vacuum-generation" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "ejector" - "contact detector" - "blow-off valve" - "blow off release" - "compressed air supply" - "contact sensing" - "release control" --- # Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. ## 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041994 Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041994 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of open cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0006] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0007] The foam pad is carried on the tool side of the tool-change interface. [0008] The ejector is fixed to the tool side of the tool-change interface. [0009] The foam pad is connected to the ejector outlet by a single vacuum line, so that the face is evacuated through that line. [0010] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0011] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0012] The robot side of the tool-change interface is bolted to the robot flange. [0013] The ejector is fed from the compressed air supply of the cell. [0014] The blow-off valve is fed from the compressed air supply of the cell. [0015] The blow-off valve is switched by the cell controller; the contact detector reports to the cell controller. 3. Operating sequence and conditions [0016] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0017] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0018] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0019] - The workpiece is held until the blow-off valve has opened the circuit. [0020] The cell controller reads the contact detector (on the gripping face) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0021] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: open cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0022] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0023] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0024] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. 5. Provenance and status [0025] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041994 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041994 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041994", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "robotics-automation/end-effectors/tool-changers", "industrial-motion-power-transmission/fluid-power/vacuum-generation" ], "extent": { "figures": 0, "paragraphs": 25, "words": 910 }, "figures": [], "files": [ { "bytes": 16645, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3726dbc945dc961c31f549ff038de54961f84a5fd3fee77b4bedc2fb1916f1b7" }, { "bytes": 6698, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "52b671a10ee304f0adc1ed5e07579081059c87f1658bdbb1e039029ccd60f1e5" }, { "bytes": 6425, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "68e9d0c2251852840d53dfa5e630d3f4769f804e45203b9d944512bfa543f3be" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041994/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "ejector", "contact detector", "blow-off valve", "blow off release", "compressed air supply", "contact sensing", "release control" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041994", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, single stage ejector, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae79-e8a7-72ac-b5a8-6c2c37cf3b76" } jKHFSzNn/+Kkq67JBADrbQeg7hOnF33J4qrcZjVGqoqjcsjzU3nRCOq+v5mXG1aNgNlt+kDP3jFRBgQmayG9Ag== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: jKHFSzNn/+Kkq67JBADrbQeg7hOnF33J4qrcZjVGqoqjcsjzU3nRCOq+v5mXG1aNgNlt+kDP3jFRBgQmayG9Ag== {"files":[{"bytes":18802,"name":"index.html","sha256":"3ce71e88813b257b8273611e1d396f953c881a32583790b7ab37b661cc3fd333"},{"bytes":8338,"name":"publication.md","sha256":"6d30428cf05dd30f47470058a49df8c96f9539d94e7eb7630bd6ac4200172581"},{"bytes":8005,"name":"publication.txt","sha256":"0ff1d4fcc009f7f6e8b1558d93e9a90dd9fbd5cdbfc9c923556bee043091540e"},{"bytes":2864,"name":"manifest.json","sha256":"107bf9ef27162a318fd0cab28d182d516dec03cf7daae3419a2f03f4a79249fa"},{"bytes":89,"name":"manifest.sig","sha256":"d8945e1cbf0a881b4d625e0e80d74ce202fe8d51931e0b2c38096dd7244dc8ed"},{"bytes":227,"name":"manifest.sig.txt","sha256":"4813d5b058a581442b00c0a6a7285b41b164590cb577f826c5134a410490f13f"}],"publication_id":"OT-2026-000041995"} Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000041995
OpenTechnical

OT-2026-000041995

Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Vacuum Sensors, Valves and Manifolds, Tool Changers
Document SHA-256
0ff1d4fcc009f7f6e8b1558d93e9a90dd9fbd5cdbfc9c923556bee043091540e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.

[0006]Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0009]The bellows cups are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only.

[0014]Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line.

[0015]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0016]The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The remaining one manifold outlet is plugged and carries no line.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller.

3. Operating sequence and conditions

[0022]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0026]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0029]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0030]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0031]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0032]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0033]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000041995, “Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:27:00 UTC, https://opentechnical.org/p/OT-2026-000041995.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000041995" title: "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:27:00.220789Z" canonical_url: "https://opentechnical.org/p/OT-2026-000041995" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" - "robotics-automation/end-effectors/tool-changers" keywords: - "zoned vacuum tool" - "tool-change interface" - "bellows cup" - "vacuum pump" - "manifold" - "zone branch" - "pressure sensor" - "blow-off valve" - "blow off release" - "compressed air supply" --- # Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Two bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] **Two zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. ## 3. Operating sequence and conditions - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000041995 Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:27:00.220789Z Permanent URL: https://opentechnical.org/p/OT-2026-000041995 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: two bellows cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for handling workpieces that do not cover the whole gripping face, verifying that the workpiece is held before the arm moves, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Two bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of two follows from the arrangement: one gripping element per zone branch. Each bellows cup has three folds. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets. [0006] Two zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of two follows from the arrangement: one branch per zone. The distribution is divided into two zones, each fed by its own branch. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0009] The bellows cups are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each of the two zone branches is taken from its own manifold outlet, so that the branch carries the vacuum of its own zone only. [0014] Each bellows cup is connected to its own zone line, one bellows cup per zone, and is evacuated through that line. [0015] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0016] The blow-off valve is connected to the circuit at the pump inlet line, so that compressed air can be driven back through the circuit to the face. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The remaining one manifold outlet is plugged and carries no line. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The blow-off valve is switched by the cell controller; the pressure sensor reports to the cell controller. 3. Operating sequence and conditions [0022] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0026] - The workpiece is held until the blow-off valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the manifold) and commands the blow-off valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: three (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: three (sets how many lines can be fed from one inlet); material of the zone branches: plastic; zones of the zone branches: two (sets how much of the face can be treated separately); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0029] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0030] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0031] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0032] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0033] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-11427405-B1, US-11858125-B2, US-8006968-B2, US-8132312-B2, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000041995 Published 2026-09-17T08:27:00.220789Z https://opentechnical.org/p/OT-2026-000041995 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, two bellows cups, one vacuum pump, one manifold, two zone branches, one pressure sensor and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the vacuum pump. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000041995", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds", "robotics-automation/end-effectors/tool-changers" ], "extent": { "figures": 0, "paragraphs": 33, "words": 1154 }, "figures": [], "files": [ { "bytes": 18802, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "3ce71e88813b257b8273611e1d396f953c881a32583790b7ab37b661cc3fd333" }, { "bytes": 8338, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "6d30428cf05dd30f47470058a49df8c96f9539d94e7eb7630bd6ac4200172581" }, { "bytes": 8005, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "0ff1d4fcc009f7f6e8b1558d93e9a90dd9fbd5cdbfc9c923556bee043091540e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000041995/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "bellows cup", "vacuum pump", "manifold", "zone branch", "pressure sensor", "blow-off valve", "blow off release", "compressed air supply" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000041995", "published_at": "2026-09-17T08:27:00.220789Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Two bellows cup vacuum gripper, two zone face, three outlet manifold, pump fed, manifold pressure sensor, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae79-e8a7-7195-86a7-2cb5bf736ddf" } zYAxqagmS6RkpWun1NNWk1ShSOrKE8fC2/ndRAMsTY02thWtyNjd/+SYbS/gsGcoMEIEIDi2SmLYCfINwdFlAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: zYAxqagmS6RkpWun1NNWk1ShSOrKE8fC2/ndRAMsTY02thWtyNjd/+SYbS/gsGcoMEIEIDi2SmLYCfINwdFlAg==